Document KJ8OaBVBBbBdqxpoRZ7734M76
AI
TO:
FROM: DATE:
C.M. MARKERSON JANUARY 8, 1993
SUBJECT: CENTRAL SAFETY COMMITTEE MEETING
1/13/93
TIME: DATE: PLACE
NEXT
AGENDA
10:30 AM WEDNESDAY, JANUARY 13, 1993 MAIN CONFERENCE ROOM CENTRAL SAFETY COMMITTEE MEETING
AT 10:30 AM
SAFETY STATISTICS VCM AND LEAD OVEREXPOSURES ELECTRICAL HAZARDS SURVEY EMERGENCY DRILL RECOMMENDATIONS SAFETY WORK ORDERS ESAR STATUS/ACCIDENT INVESTIGATIONS SAFETY REVIEW LOG SAFETY REVIEW REPORT OVERVIEW OF FRC ACTION STEPS
TIME 10:30 - 10:40 10:40 - 10:45 10:45 10:50 10:50 - 11:00 11:00 - 11:05 11:05 11:20 11:20 - 11:25 11:25 - 11:30 11:30 - 11:55 11:55 - 12:00
ITEMS IQ BRING.:
CALENDAR NEW SAFETY REVIEW
VAB.0001166859
A
VISTA CHEMICAL COMPANY ABERDEEN CHEMICAL PLANT
Central Safety Committee Meeting Month of December, 1992
ON-THE-JOB INJURIES First Aid Cases Medical Cases_______ Restricted Workday
Lost Workday Cases Total Cases
Current Month
No. Freq.
Current Y.T.D.
n
No Freq.
00
1 1.9
1 5.5
1 1.9
00
2 3.8
Previous Y.T.D. No Freq.
3 4.9
00 2 3.3
00
1 5.5
1 1.9
0
0
5 9.6 5 8.2
Employee Hours
36,569
104,112
121,503
No. of Days Since Last LWC
No. of Days Since Last Recordable
85 27
OFF-THE-JOB INJURIES Total Cases Lost Days
CONTRACTOR INJURIES First Aid Cases Med.Treatment Cases Lost Workday Cases
0 7
0 0 0
2 27
0 1 0
4 30
3 0 0
VAB.0001166860
ABERDEEN CHEMICAL PLANT INJURIES
(Twelve Month Running Totals)
NUMBER OF INJURIES
MONTH
TOTAL INJURIES
OSHA RECORDABLE
pf
mmmmmm
mm
rr
T
VAB.0001166861
1
A
ABERDEEN CHEMICAL PLANT TOTAL INJURIES
12-MONTH RUNNING TOTALS
Other (3.8%) Strairw/SpntfnffSSItf^?^
Bruises (11.9%)
\vvNSs\nSN>:\' :
'Hi ft*
Bums (10.2%)
Eye Injuries (11.9%)
Cuts & Abrasions (46.2%)
mm
r'
^
VAB.0001166862
ABERDEEN PLANT
OSHA RECORDABLE INJURIES
A
Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep
Totals
UCL (48 Month)
Average (48-Month) -*e- Current Month
1987
0 1 0 1 0 3 1 0 0 1 1 0
OSHA RECORDABLE INJURIES
1988
FISCAL YEAR_
1989
1990
1991
00
03
11 00 01 01 00
20
00 11 10
12
r
1992
1 0 1 0 1
0 0 0
1
0 0 0
4
1993
2
1 1
4
VAB.0001166863
DATE
10/23/91 12/17/91 2/12/92 6/10/92
ABERDEEN PLANT
RECORDABLE INJURY SUMMARY
NAME
FY1992
CLASS.
L. REA
MAINTENENCE
RWC
L. THREADGILL
MAINTENANCE
RWC
T. STATEN
MAINTENANCE
MTO
C. DAVIS
COMPOUND
MTO
SPRAIN - ANKLE T BURNS - HANDS LACERATION - HEAD CONTUSION - WRIST
DATE 10/07/92 10/29/92 11/25/92 12/03/92
NAME B. MCALLISTER A. PETTUS C. REED J. EASTMAN
FY 1993 DEPARTMENT
CLASS. IWC RWC RWC MTO
CONTUSION - LUNG
T BURNS - LEGS * CONTUSION - LEG <J
T BURN - HAND
*
-li-
VAB.0001166864
MONTHLY INJURY STATISTICS - FISCAL YEAR 1993
HORK INJURIES
OCT NOV DEC
NO. EMPLOYEES NO. SALARIED CLER. & CASUAL OT HRLY 3TR. TINE HRLY CONTROL. GT TOTAL EMPLOYEE HOURS
225
4 w1
297 21457 2742 38533
226 32
294 25352 2909
42766
226
340 19475 2543 36569
--INJURIES-- FIRST AID CASES MEDICAL CASES RESTRICTED WORKDAY CASES LOST TIME CASES
TOTALS --ILLNESSES-- MEDICAL CASES RESTRICTED WORKDAY CASES LOST TIME CASES
TOTALS -- INJURIES BY DEPT.-- VINYL OPERATIONS COMPOUND OPERATIONS MAINTENANCE LABORATORY SECEIVINB/NAREHQUSE OFFICE
TOTALS --INJURIES BY TYPE-- CUTS & ABRASIONS EYE INJURIES BURNS BRUISES STRAINS/SPRAINS
C7 T VCQ
OTHER
TOTALS
fVt 1 0
0
4Afa
V
1
110
*
0 44
Jb %*l i
2 i4 *
0
0 V
0
0 0 Av
0 00 0 fVt c
00i
ii4.
J1
r xt
w
kA
i
IAVS
A V
000
i 04 Al
V t4
p
b *ft o P #
nA i
jiV\1 j 0
0i0
11
X%
,,&b#*4'4i
09Xfa-
4
4 4
nV V fVt
it Ali
0 fVt
Al i *4
n *
rt
i
DATE OF LAST INC DATE OF LAST RECORDABLE DATE OF LAST 1ST AID
10/07/92 10/07/92 10/07/92 10/29/92 11/25/92 12/04/92 09/08/92 11/10/92 11/10/92
OFF-THE-JDB INJURIES
OCT NOV DEC
LOST s?; DAYS LOST
r
f
--LOCATIONS--
PUBLIC
Aij 0
4
VAB.0001166865
1
ABERDEEN CHEMICAL PLANT
CUMULATIVE RECORDABLE INJURIES
A
Oct Nov Doc Jan Fab Mar Apr May Jun JiH Aug 8ap
MONTH
-**- WORST (1866) --4-- BEST (1902) -A- 1003
MONTH
Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep
TOTALS
1985 13
ABERDEEN OSHA RECORDABLE INJURIES FISCAL YEAR
1986 1987 1988 1989 1990 1991 1992
1993
2
1 1
f T VHMMM*
VAB.0001166866
1
CUMULATIVE INJURY STATISTICS - FISCAL YEAR 1993
WORK INJURIES
OCT NOV DEC
CLOSING DATE
10/31/92 li/30/92 12/31/92
YTD EMPLOYEE HOURS EMPLOYEE HOURS SINCE LAST LT DAYS SINCE LAST LT DAYS SINCE LAST RECORDABLE
24777
24
n L
31299 67543
54 5
117863 104112
35 27
-- INJURIES-- FIRST AID CASES MEDICAL CASES RESTRICTED WORKDAY CASES LOST TIME CASES OSHA RECORDABLE CASES
TOTAL INJURIES
04
1
00 1
1n ZZ
i4 r
i
f
4n
Lo
2 4 *#
--ILLNESSES-- MEDICAL CASES RESTRICTED WORKDAY CASES
i
LOST TIME CASES OSHA RECORDABLE CASES
TOTAL ILLNESSES
0A0 V
0A0 V
p
V 0A A * "i *'
00 A
pV
0mA^
.* I V
r\ mm
V
-- INJURIES BY DEPT.-- VINYL OPERATIONS COMPOUND OPERATIONS MAINTENANCE LABORATORY RECEIVING/WAREHOUSE OFFICE
TOTAL INJURIES
1#
p
A
w V
2J FT
1J
** I <L
f
t u
0 0A V
0d * f1 A
0A; 2
V
-v r*P1
5* AH
p
--INJURIES BY TYPE-- CUTS & ABRASIONS EYE INJURIES BURNS BRUISES STRAINS/SPRAINS STINGS OTHER
TOTAL INJURIES
y-
; "i
J** ;1
A
Vi V
04 1 7 4
4n
*I
> 4n i
2j
i
O*
X,
A 04p 4+
t4I p
0 0* A p
0A++ f-
V
Cl V
5J--, 44
OFF-THE-JOB INJURIES
LOST WORKDAY CASES DAYS LOST
--LOCATIONS-- HOME TRANSPORTATION RECREATION PUBLIC
nULr-
t i
i i
6
NOV
mr-
DEC
.-n A%
JL J
m
/
000
si
*
0
0
0 0 ;r
A
VAB.0001166867
TOTAL INJURIES
ABERDEEN CHEMICAL PLANT
OFF-THE-JOB INJURIES
A
I 1 INJURIES
DAYS LOST
VAB.0001166868
ABERDEEN MONTHLY SAFETY STATISTICS REPORT - FISCAL 1993
OCT NOV DEC
-- ON-THE-JOB INJURIES --
FIRST AID INJURIES
(FA)
0
1
0
MEDICAL TREATMENT ONLY (MTO)
0
0
1
RESTRICTED WORKDAY CASE (RWC)
1
1
0
LOST TIME ACCIDENT
(LTA)
1
0
0
MANHOURS WORKED (MONTH) MANHOURS WORKED (FYTD)
38533 42766 36569 38533 81299 117868
NO, EMPLOYEES
228 226 226
-- OFF-THE-JOB INJURIES
LOST WORKDAY CASE5 DAYS LOST
LOCATIONS
HOME TRANSPORTATION RECREATION PUBLIC
20 6 14
0 7
200 000 000 000
FAX TO: LYNNE NOQDLEY - HOUSTON FAX: (713) 588 - 3456
A
VAB.0001166869
ABERDEEN VCM OVEREXPOSURES
ALL DEPARTMENTS
A
|At
/SawJ
ABERDEEN VCM OVEREXPOSURES
-----Monthly Number----------Vinyl Maint Other Plant Month R NR R NR R NR R NR
--Fiscal Year Cumulative Number Vinyl Main! Other Plant R NR R NR R NR R NR
Sep 0 0 0 0 0 0 0 0
301 10041
Oct 0 1 0 0 0 0 0 1
Nov
1000001 0
Dec
00000000
Jan*92 0 0 0 0 0 0 0 0
Feb 0 0 2 0 0 0 2 0
Mar
00000000
Apr 0 0 0 1 0 0 0 1
May
1 0000010
Jun 0 0 1 0 0 0 1 0
Jul 0 0 1 0 0 0 1 0
Aug
00000000
Sep 0 1 0 0 0 0 0 1
Oct 0 0 0 0 0 0 0 0
Nov
001 10011
Nov
00000000
0 1000001 1 100001 1 1 100001 1 1 100001 1 1 120003 1 1 1200031 1 1210032 2 1 2 1 0042 2 1 3 10052 2 1 4 1 0062 2 14 10062 224 10063 224 1 0063 2 25 20074 225 20074
R = With RenphutoF NR si without RoiplmtoF
VAB.0001166870
ABERDEEN PLANT
VINYL CHLORIDE MONOMER OVEREXPOSURE SUMMARY
FY 1992 DATE 2/17 2/17 4/1 5/9 6/16 7/10 9/14
JOB MECHANIC MECHANIC MECHANIC OU "A" OP MECHANIC MECHANIC CHF. OP.
SHIFT DAY DAY DAY NIGHT DAY DAY DAY
SAMPLE 3.02 5.98 6.9 3.4 1.06 1.8 1.9
RESP. NO NO NO YES YES YES NO
TASK CHANGING SPRAYHEAD - 745 RX CHANGING SPRAYHEAD - 745 RX BLANKED D-500 CONDENSER CHANGING VCM FILTERS REMOVED BLANK FROM RECOV. LINE CHANGING OUT 903 COMPRESSOR UNKNOWN
FY 1993
11/15 11/19
MECHANIC MECHANIC
DAY DAY
s
25.8 1.5
YES NO
RMV/RPLC RAM VALVE ON D400 CHG. RX SEAL ON 742
VAB.0001166871
*
ABERDEEN LEAD OVEREXPOSURES
A
UCL (46-Momh) --Arango (48-Mont
Currant Month
NOV
COLOR WEIGH COMPOUNDER
Na Sample* No.
41 00
00
LINE COMPOUNDER
(mo awnpioi
NaOvcrapoRuti % Ovcngqxwuet
j
0 0
2
0 0
COMPOUND OPERATOR
No. Sample*
3
Na Overexposure*
0
% Ovetopowret
0
3
0 0
COMPOUND UTILITY Na Sample* Na Overexposure* % Overexposure*
1 0 0
1 0 0
OTHER Na Samples
Na Overexposure* % Overexposure*
11
00 00
TOTAL Na Semples Na Overexposure* % Overexposure*
12 8 00
00
ABERDEEN PLANT LEAD DOSIMETRY 1993 (FISCAL)
JAN FEB MAR APR MAY JUN JUL AUG
Y1D
5
0 0
5 0 0
6
0 0
2
0 0
2
0 0
vtwHMiimrnfmmmmmmm
w
mm
f
m
VAB.0001166872
w
ABERDEEN PLANT
LEAD OVEREXPOSURE SUMMARY
FY 1992
DATE
IQB
SHIFT
SAMPLE
PEL RESP.
POSSIBLE CAUSE
2/17
LN.3 CMPDR.
DAY
81.5
33.3 YES
CLEANING BLENDER
2/19
COLOR-WEIGH
DAY
90.1
33.3 YES
WEIGHING LEAD MAT.
3/4
COLOR-WEIGH
DAY
58.8
38.1 YES
WEIGHING LEAD MAT.
b
4/1
COLOR-WEIGH
NIGHT
56.8
50.0 YES
WEIGHUNG LEAD MAT.
5/8
COLOR-WEIGH
DAY
52.6
44.4 YES
WEIGHING LEAD MAT.
5/26
LN.l CMPDR.
DAY
3983.5** 33.3 NO
NONE KNOWN
6/15
COLOR-WEIGH
DAY
72.1
36.4 YES
WEIGHING LEAD MAT.
** DOSIMETER WAS PUT ON A TABLE NEAR LINE #1 AND LEFT OVERNIGHT. IT MAY HAVE BEEN
FY93
VAB.0001166873
A
DRILL RECdflKNDATIONS (FY 92)
Table Top Drill
1. Determine who directs the ambulance at night. 2. Determine how many Scott AirPaks in areas. 3. Provide specific emergency duty training. 4. Work on Gaitronics at sphere. 5. Establish tornado evacuation sites. 6. Provide tornado training.
Respons.
VCM Tankfarm Drill
1. Assign personnel to report to pump houses (day and night).
CMM
2. Assign personnel for traffic control during emergencies.
JEN*4H
3. Evaluate use of flashing lights when p.S., system can't' |9e heard. CMM
1. Determine who is supposed to meet the ambulance? 2. Identify drill observers.
b Threat..Drill
1. Create and train a crisis management team. 2. Train personnel on treatment of threatening phone calls. 3. Establish a crisis command center for team above.
Drill
1. Provide annual hose handling practice. 2. Notify police prior to drills.
New Unit Recovery Drill
1. Review procedure for dealing with fatalities. 2. Call the fire dept, as soon as fire is detected/reported 3. Review air pak placement with CLW 4. Audit hoses in hose houses to assure adequate supply 5. Lab should be called for assistance at ext. 3624
JEB CMM DCS
CMM&JEB CMM
/Comp^
( Comp.
\Comp.
VAB.0001166874
TQ: C.M.NARKERSQN FROM: J.8. AUTREY
DATE: 1/12/93 SUBJECT: SAFETY RELATED WORK ORDERS
The status of the safety related work orders for FY92 is as
follOMSl
Halting on Approval
-9
Complete
- 72
In-Progress
-2
The safety related work orders for Deceaber, 1992, is as follows:
Halting on Approval
-0
Couplets
-1
In-Progress
-4
The safety related work orders for FY93 is as follows:
Haiting on Approval
-0
Coaplete
-7
In-Progress
-8
A
VAB. OOO1166875
icals ntirr
vore orier m
*
9 imirrh-on *. P 93-AH4-Mt : P !M144H-Rff
WIRE ORIER SEARCH REPORT. -* -J- , * -* * r4- #_ r-' ^'
STAT
a
AA
IdU IRKR lESCRIPTIRH
* . (
. j .
-
"
* .
-
:
,
t
,'
*
1
*
A
J+ 1
COOLtNS TRUER CATIALK Fflfi 6EARI0X ACCESS
AA
CffiLINS fflfla CAT1ALE Fit SEAIMX ACCESS
AA
CHilS TRIER CATIALK Ffif SEAttlX ACCESS
% 4
* i,**
* *
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fr
` /-
m
4
t* - 4
+, i .
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** <:
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^
mtftM * r -f' -/.j;
if *
EMIPIEKT
REI
SIP
LOCATION
mm A9RMR row
RAI IAI IAK
IAI MI IAI
AI-E-RKEK AI-E-HEDf RK-HCEI
KC WTE
V I
1/H/W11/23/92
P T"if 1*
11/23/92
,/
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11/23/92
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VAB.0001166876
VISTA CHEMICALS PLANT
01/06/93
07?29:10 PAGE 4
AEPARTHEH
W 0R0EK SEARCH REPORT
VGRK DRIER HO SEAT HORI DRIER RESCRIPTIOH
EiUIPHENT
LOCATION
RE IATE
C 91-407288-000 AA REPLACE RELIEF VALVE AT 7EHHEC0 HETERINfi STATI8H P 93-410221-044 AA REPLACE THE SI8HT8LASSES ON HO. 1,2 .1 3 HOLLERS
m
p 93-014671-000 AA REPAIR SRA7IH6 OH BRAIN NORTH Of THE HATER
P 93-014742-000 AA INSTALL HAHIRAILS 16 EITEHI 6' ON EITHER SHE Of
784000 034000
690000 690000
JR6 6AH HA- -
CAC FIA HA- -
flh
m
CAC FOR HA- -
m GAH HA- *
08/16/91
11/06/92
ttffitn--
12/09/92--
12/09/92
12/15/92
VAB.0001166877
9ISTA CHEKICALS PLANT
01/04/93
07;29;10 PA6E 5
SEPARSENI
CORK ORDER SEARCH REPORT
CORK CRIER NO STAT CORK CRIER IESCR1PT1CN
EBUIPHENT m SOP LOCATION
REC DATE
P 92-012518-MO AA REPAIR THE IECK WiER THE SM SERIES SILOS--
F 93-01491O-OOO AA INSULATE THE STEM PIPIN6 AT THE P.A. RHLCAIIN6 P 93-O14971-O00 AA RARE CP NEC SUNS FOR CAUSTIC CM.MAINS SI6N5
1TAAAA <r/ fT?
AfOOOO 420000 49O000
SAfLftS LDH LIH
Jli1lAlLA CAC SAC FDA
HR111 _______ NA- NA- NA- -
10/23/91 07/22/92 12/30/92 01/05/93
VAB.0001166878
VISTA CHEMICALS PLANT
01/04/9 T
07:29:10 PAGE 7
OEPARTISENT
089
8081 OROER SEARCH REPORT
VQRK ORIER NO STAT VOftK OROER DESCRIPTION
E0UIPNEN7 RES SOP LOCATION
P 92-012441-0M AA
C 93-014854-000 AA
INSTALL FIRE EXTINOBSNERS ON TOP OF 410 4 417 SILO 460000
........................................ ................
BmWt.....___
CNECI ANO REPAIR !ff FLOOR NEATER ONOER NATES:
420000
H FOA NA- -
JH HGL NA- -
REC DATE
07/13/92 12/18/92 12/28/92
A
VAB.0001166879
1
*
VISTA CHEMICALS PUNT
Oi/OA/93
DEPARTMENT
093
NORK ORDER SEARCH REPORT
NSRK ORHER NO STAT m ORDER DESCRIPTION
C n-mm-M aa repair the plate floor around d-soo reactor
97:29:10 PA6E 10
EOOIPHENT RES SUP LOCATION
REC DATE
699000
JDK FVf RX-- 500
11/11/92 11/13/92
A
VAB.0001166880
4
i
s
VISTA CHEMICALS PLANT
Oim/93
07:29:10 POSE 12
DEPARTMENT
VORK ORDER SEARCH REPORT
WRI ORDER NO STAT MR* ORDER DESCRIPTION
EQUIPHENT REI SUP LOCATION
^92-011026-000 AA ? 93*014752-000 AA
INSTALL A SAFETY 5I6N NORTH OF >-741 RX REPAIR THE VALVE ON THE HALON STSTEH IN THE VIHTL
mm
310000 440000
m-------------- na-
JR CAC NAJR 6AH NA-
REC DATE
OE/gom 04/09/92 12/15/92
A
VAB.0001166881
4
4
VISTA CHEMICALS PLANT
01/06/93
07:23:*2 PACE i*
IEPARTRENT
001
R6RK OSIER* SEARCH REPORT
HORR OKIES MO STAT MR* CRIER RESCRIPTION
r
91-047441-060 HA REMOVE ASBESTOS INSULATION AT THE IdlLERRMfSE IN
ESIIIFNENT m SOP LOCATION
420000
m SAH Nfi- -
REC RATE 09/10/91
A
VAB.0001166882
VISTA CHERICALS PLANT
01/04/93
07:23:22 PAGE A
OEPARTHEN?
WRK ORDER SEARCH REPORT
voRT order m STAT H0RK ORDER DESCRIPTION
ESUIPHENT REG SOP LOCATION
REC DATE
92-010790-000 NA INSTALL NANNAT HINGES ON THE 8QTT0H OF 1-300 U
92-010799-000 NA INSTALL NANNAY RINSES ON THE I0TT6R OF 0-400 RX 92-010800-000 NA INSTALL NAMIAY SIMMS ON THE WTTGH OF 0-300 RX 92-010801-000 HA INSTALL NAN8AT RINSES ON THE WTTSN OF 0-400 RX
450300 450400 450500 450400
FHF SAfl RX--300
FNF SAN RX--400
FHF m RX--500 FNF m RX--400
03/25/92 03/25/92 03/25/92 03/25/92
VAB.0001166883
4
VISTA CRERICALS PLANT
Oi/OO/93
07:23:22 PAGE 5
DEPARTMENT
094
0RK
ORDER
SEARCH
REPOT:
1* I ft
80RX ORDER NO STAT KORK ORDER DESCRIPTION
+
92-010802-000 8A INSTALL KAN8AY HINGES ON THE IOTT0H OF 9-741 RX 92-010803-000 OA INSTALL NANOAY HIWES OK THE WTT0H OF 1-742 RX 92-010000-000 VA INSTALL MN8AY HINGES ON THE D0TTOH OF 0-743 RX 92-010800-000 NA INSTALL NANVAT HINGES ON THE I0TTOH OF 0-744 RX
EGOIPHENT REG SOP LOCATION
450741 450742 450743 450744
F8F SAH RX--741
F8F SAH RX--742 FHF 8AH RX--743
FHF m RX--744
REC DATE
03/25/92 03/25/92 03/25/92 03/25/92
A
VAB.0001166884
Pige No. 01/12/93
1
ACCIDENT NURSES SATE
ACCIDENT
RECOHRENSATION
ACC1IENT INVESTIGATION RECOREKDATIONS STATUS REPORT
STATUS
ESTIMATED COfSPLETION RESPONSIBILITY BATE
9005
nm
08/15/90 B.RcALLISTER INJURY
[URINATE CONGESTION AROUND PLASTICIZER STEAH JETS TO ALLON SAP ACCESS.
BAR
03/09/91 E. INCINERATOR REVIEN CONTROL ROOIf PRESSURIZATION FIRE OURING AN EREfIRGENGY
PROCEDURE IS BEING CHANGED AND A SHUT-OFF BUTTON IS BEING INSTALLED IN THE CONTROL R90H.
91NH3
08/16/91 BULK TRAILER RUPTURE
REVISE A IRPLERENT A PLAN TO RESTRICT CORPOUND CORPLETE, LIRE AREA IK ACCESS TO BULK TRAILER UNLOADING AREAS PROGRESS TO OPERATORS ONLY.
JBO
92NH1
02/27/92 1-700 EVAC. VALVE RALFUNCTION
AS VALVES BECORE AVAILABLE,
IN PROGRESS
IISASSERILE AND ASSURE THAT INDICATOR
ARRS ARE ON STERS.
92NR1
02/27/92 8-700 EVAC. VALVE RALFUNCTION
PHASE OUT THE 722 ACTUATORS REPLACE UITH 725 ACTUATORS.
IN PROGRESS
92NR1
02/27/92 D-700 EVAC, VALVE RALFUNCTION
IRPLERENT PLAN TO STANSARDIZE VALVES ANB ACTUATORS INSTALLED IN FUTURE PROJECTS.
IN PROGRESS
92NR1
nm
02/27/92 D-700 EVAC. VALVE RALFUNCTION
INSTALL A PRESSURE SUITCH AND INTERLUCK ON EACH EVAC. CHARIER.
06/24/92 P-1 TRANSFER SURVEY PROCESS LINES FOR SIRILAR LINE CHECK SITUATIONS. VALVE FAIURE.
IN PROGRESS - NAITIK6 APPROVAL
JEN/JBO
92NR2
nm
06/26/92 P-1 TRANSFER EVALUATE PIPING SPECIFICATIONS TO LINE CHECK DETERRINE IF EKISTING PIPING IS VALVE FAILURE. ACCEPTABLE FOR THE APPLICATION.
ORIGINAL TASK CORPLETE, EVALUATING OTHER LINES.
02/20/92
ENERGY LOCKOUT SPECIAL LOCKS ANB TAGS KILL BE USED INCIDENT ON RAINTENANCE WORKERS WHEN JOB IS NOT P-i REACTOR CORPLETE. REPAIR
JEN
92NR3
02/20/92
ENERGY LOCK RINIRIZE THE NURBER Of RASTER KEYS TO OUT INCIDENT LOCK OUT LOCKS ON P-1 REACTOR REPAIR
IN PROGRESS
//
01/01/93
02/01/93
02/01/93 11/30/92 01/15/93 12/01/92 12/01/92
//
VAB.0001166885
Page No. 01/12/93
2
ACCIDENT NUMBER BATE
ACCIDENT
RECOMMENDATION
ACCIDENT INVESTIGATION RECOHENBATIONS STATUS REPORT
STATUS
ESTIMATED COUPLETION RESPONSIIIUTY DATE
nm
92MI6
09/08/92
PLASTICIZER ESTABLISH A LINE-CLEARING AND TABOUT UNLOADING LINE PROCEDURE FOR USE UHEN PLASTICIZER PRESSURIZATION UNLOADING LINE VALVES AT PLASTICIZER
TANKS ARE CLOSED.
PjjfipFAilBF COMPLETE. COMMUNICATING TO EMPLOYEES.
JDB/SCN
09/08/92 PLASTICIZER REVISE PLASTICIZER UNLOADING PIPIN6 SO IN PR06RESS UNLOADING LINE THAT NO LINE CAN BE BLOCKED IN UHEN PRESSURIZATION FULL OF PLASTICIZER.
flROOTY
JEN
10/01/93
92NHA
09/00/92 PLASTICIZER REVIEU THE RESULTS OF THIS INCIDENT UNLOADING LINE DURING DEPARTMENT SAFETY MEETINGS. PRESSURIZATION
IN PR06RE
DHs 12/31/92
92NH6
09/08/92
PLASTICIZER CONDUCT A PLANT-HIDE SURVEY TO
IN PROGRESS
UNLOADING LINE IDENTIFY AND ADDITIONAL LIQUID-PACKED
PRESSURIZATION LINES THAT MAY EXIST IN OTHER PARTS OF
THE PLANT.
4Sh 'SfO
93LT1
10/07/92 B.MCALLISTER LOST TIME INJURY
CHECK AND REPAIR ALL LIFT TRUCK PARKIN6 BRAKES. DEADLINE ANY FOUND DEFECTIVE UNTIL REPAIRS HAVE BEEN HADE.
DEFECTIVES HAVE DAM
12/31/92
93LT1
//
10/07/92
B. MCALLISTER LOST TIME INJURY
JEACH DEPARTMENT USING LIFT TRUCKS ^COMPLETE J
CONDUCT A SAFETY MEETING COVERING N|IS ACCIDENT AND INVESTIGATION RESULTS, ^---------- ^
SAFE OPERATION OF LIFT TRUCKS, AUARENESS OF UNUSUAL PINCH POINTS AND ENERGY ISOLATION REQUIREMENTS, AND EMPHASIZE TO NOT ADJUST PARKING BRAKES.
//
DHs 11/30/92
93LT1
10/07/92 B. MCALLISTER DETERMINE THE BEST METHOD FOR SECURIN6 PROCEDURE!HRI TING IN PROGRESS
LOST TIME
A LIFT TRUCK FOR MAINTENANCE.
INJURY
BAR
93LU
10/07/92
B. MCALLISTER LOST TIME INJURY
BETERHTNE THE KEANS OF CONTROL
SURVEY IN PROGRESS.
REOUIREB TO POSITIVELY RESTRAIN
MOVEMENT OF EOUIPMENT DURING
AUTOMOTIVE MAINTENANCE IN UHICH THE
EQUIPMENT'S ENGINE IS 9UNNIN6 AND AN
OPERATOR IS NOT IN THE NORMAL OPERATOR
POSITION.
BAM 02/01/93
9 3111
10/07/92
B. MCALLISTER LOST TIME INJURY
EVALUATE THE EXISTING DAILY OPERATION SURVEY CHECKLIST FOR LIFT TRUCKS AND MODIFY AS REOUIRED TO PROVIDE THE INFORHATION REQUIRED BY MAINTENANCE TO CORRECT
BAM 01/01/93 VAB.0001166886
Pa;e No. 01/12/93
1
ACCIDENT INVESTIGATION RECOMENDATIONS STATUS REPORT
ACCIDENT NUMBER DATE
ACCIDENT
RECOMMENDATION
STATUS
93LT1
10/07/92
B. MCALLISTER LOST TIME INJURY
REVIER EXISTING PLANT POLICIES AND PRACTICES CONCERNING FORK LIFT OPRATIONS TO ENSURE THAT THEY ADDRESS SHUTBOUN OF THE ENGINE HHENEVER THE OPERATOR LEAVES THE DRIVER'S SEAT.
IN PROGRESS
93LT1
10/07/92 B. MCALLISTER DETERMINE THE NEED FDR THE HYDRAULIC
LOST TIME
LIFT.
INJURY
COMPLETE) TO BE REPLACED
//
93LT1
10/07/92
B. MCALLISTER LOST TIRE INJURY
INVESTIGATE RETROFITTING FORKLIFTS THAT DO NOT HAVE SECONDARY LOCUM DEVICES ON THE PARKING BRAKES HUH BRAKES THAT HAVE SUCH DEVICES.
93LT1
10/07/92
B. MCALLISTER LOST TIME INJURY
ESTABLISH A FORMAL FORK LIFT
IN PROGRESS
INSPECTION PROGRAM FOR ALL PERSONNEL
HHQ MAY INSPECT A FORK LIFT. PROGRAM
MUST INCLUDE DOCUMENTATION, RECORDS
RETENTION, AND TRAINING REQUIREMENTS
AND BE CONSISTENT HITH OSHA REGULATION
CONCERNING LIFT TRUCKS.
93LT1
10/07/92 8. MCALLISTER DEVELOPE FORMAL PROCEDURES FOR
IN PR06RESS
LOST TIRE
PERFORMING MAINTENANCE MORN ON FORK
INJURY
LIFTS. TRAIN ALL EFFECTED EMPLOYEES.
920HI7
00/10/92
CL DAVIS
HAVE A PAN HADE TO HOLD PLASTICIZER
STRAINED MRI5T FILTER CARTRIDGES FOR DRAINING.
- SLIP AND
FALL
92NH7
06/10/92
CL DAVIS
RE-EMPHASIZE HOUSEKEEPING REOUIREN
STRAINED HR1ST TO ALL OPERATORS
- SLIP AND
FALL
9ZNM7
06/10/92
CL DAVIS
PROVIDE PROPER SIZE BUCKET FOR
STRAINED NRIST DRAINAGE OF L3 PLASTICIZER FILTER
- SLIP AND HOUSING.
FALL
//
//
ESTIMATED COMPLETION RESPONSIBILITY DATE
CMM
s)/M}
DAM / / //
DAM 03/01/93
DAM 02/01/93
DAH 04/01/93
SCH / /
SCH / /
SCH / /
// //
VAB.0001166887
1
I
Page No. 01/12/93
1
REVIEW NUMBER
REVIEW NAME
A
LAST REVIEW DATE
ABERDEEN PLANT SAFETY REVIEW LOG
ACTION STEPS TAKEN?
FY90
FY91
> I
FY92 FY93
FY94
FY95
FY96
90-1 90-2
90-3 90-4
90-5
90-6
90-7
90-8 90-9 90-10 90-11 90-12 90-13 90-14 90-15
90-16
90-17
91-1 91-2 91-3
CATALYST FREEZERS
MAY 90 YES
REACTOR SEAL OIL SYSTEM
MAY 90 YES
WASTE STORAGE
MAY 90 YES
EXPLOSIVE GAS MIXTURE SEP 92 YES MONITORS
CATALYST INJECTION POTS
MAY 90 YES
RUPTURE DISK INSTALLATION
FEB 90 YES
PLANT CHLORINE SYSTEMS
SEP 92 YES
LADDER PROGRAM
MAY 90 YES
VCM UNLOADING SYSTEM MAY 90 NO *
LEAD IN THE LAB
SEPT 90 YES
HEARING SAFETY
SEPT 90 NO
500 SERIES SILOS
SEPT 90 YES
3-M AIR HATS
SEPT 90 YES
CORKIN COMPRESSORS
SEPT 90 YES
SULFURIC ACID
SEPT 90 YES
UNLOADING AND STORAGE
OVERHEAD AND TRUCK CRANES AND SLINGS
SEPT 90 YES
SCAFFOLDING
JULY92 YES
INSPECTION PROCEDURE
OXYGEN MONITORS AUDIT MAY 92 NO
ACID CLEANING RIG
FEB 91 YES
VCM BLEEDERS
MAR 91 YES
MAY
OCT SEP SEP MAY FEB SEP SEP MAY' MAY
SEPT'
SEPT DEC
SEPT
SEPT
FEB
JULY DEC
FEB MAY FEB
SEPT
MAY
VAB.0001166888
A
Page No. 01/12/93
2
REVIEW HUMBER
REVIEW HAME
A
ABERDEEN PLANT SAFETY REVIEW LOG
LAST REVIEW DATE
ACTION STEPS TAKEN?
FY90
FY91
FY92
FY93
FY94
FY95
FY96
91-4 BREATHING AIR SYSTEM MAR 91
91-5
COMPRESSED GAS CYL. STORAGE (LAB)
MAR 91
91-6 BIO DISK SAFETY
MAY 91
91-7 HAND TOOL INSPECTION DEC 90
91-8
DELUGE SYSTEM
MAY 92
91-9
ENVIRONMENTAL SAMPLING
JUN 91
91-10 REACTOR INTERLOCKS JUN 91
92-1
CMPD. MILL ROLL ERMERGENCY STOPS
MAR 92
92-2 BULK TRUCK UNLOADING MAR 92
92-5 BULK NITROGEN SYSTEM
92-6 VCM OSHA REGULATIONS
92-8
MANBASKET PROCEDURE & SEP 92 EQUIPMENT
NO YES YES YES YES YES YES NO NO
NO
SEPT
MAY
MAY MAY JUN JUN MAR MAR
MAR
VAB.0001166889
S-
Page No01/ 12/93
1
REPORT REVIEW
NUMBER DATE
REVIEWER
SAFETY REVIEW REPORT
RECOMMENDATION
STATUS
A
RESPONS.
COMP. DATE
90-9 MAY 90 DCS 90-11 SEPT 90 GAM 91-4 MAR 91 WBG 91-4 MAR 91 WBG 92-1 MAR 92 JVU 92-2 MAR 92 LDH
92--1
MAR 92 LDH
92--2 MAR 92 LDH
92-2 MAR 92 LDH
INSTALL LOW PRESS.
CONSTRUCTION IS IN
SHUTDOWN ON #1 CORKIN PROGRESS
PUMP
DAM
UPDATE PLANT NOISE SURVEY
REPORT IS BEING WRITTEN
CMM
MOVE LOW PRESS. ALARM CONSTRUCTION
FOR FRESH AIR SYS.
COMPLETE, NEEDS
ACCEPTANCE
DAM
PUT H20 LEVEL ALARM IN CONSTRUCTION
FRESH AIR TANK
COMPLETE, NEEDS
ACCEPTANCE
DAM
INSTALL EFFECTIVE STOP MISC. CAP. PROJECT - SCH
ALARMS.
IN ENGINEERING
DEVELOP TESTING
PROCEDURE AND PM PROGRAM FOR FALL PROTECTION EQUIP.
(^OT1PLeS\ \
JDO
EVALUATE EXISTING FALL PROTECTION EQUIPMENT
JDO
EVALUATE A TRUCK WASH-DOWN STATION TO ELIMINATE SLIP HAZARD IN WINTER.
JDO
UPDATE HOPPER TRUCK (UN)LOADING OPERATING PROCEDURES.
JDO
04/01/93 04/01/93 (O1/01/93 01/01/93
L
04/01/93 12/01/92
01/01/93 0J/01/93
Qi/01/93
//
VAB.0001166890