Document KGvmzz7vEKQVqEQXDdR51ggGw
S.W* ri 32
CODE RT-698-D PKG
' erzjy _
< DATE
"TLOT"NUHBiR)"
ESTIMATED WGT 0f57 LBS*
PREPARATION NOTES: _________ _____
D.V. 902,994
i
PROCESSES
< >RT~698~D <M>
O-Cv^(J>RT-698-D < )
V
< >XOO~33
()
TYPED BY: JMH
STANDARD HRS. ___________
APPROVED BY
TIME
_M
M*
EQUIP I HENT I
z at i;.usaxm s b.s b w as-cs as s
NAME: WATCHUNG RED B
USE 1 N-CODE ACCT LBS LBS
PREP 1
\<Jr0TlY NECESSARY, CLEAN, DRESS SPARKLER . PRE- 1
JB0AT WITH 15#
I TAIN FOR S11
3KT OBTAIN FOR S41
1
I ^-T'lNSTALL DV & CV RECORDER CONTROLLER CHART|
I | NOTE: RUN 15" WATER INTO V- 904* PUMP WATER |
FROM V-904 THRU DISTRIBUTOR. IF WATER DOES I
NOT COME OUT OF ALL DISTRIBUTOR HOLES WITH i
FULL FORCE, NOTIFY SUPERVISOR
/rl 777- A 740- C
82- C
f
932,
I RUN 20* <4150 WATER INTO V-932 HEAT TO L 80-100 DEG F i >-T>DD.IN 8-9 MIN I JJP'J STIR 5 MIN & RECORD: PH^^flJ__<9.5-10.5)
I iri STIR 20 MIN OR LONGER TO DISSOLVE FOR S49
t 1 tfQO N.
I i oO 530 -A Y
NOTE: NOTIFY PRESS ROOM BEFORE ROPING'OFF
AREA UNDER V-922
922 N 35" <722G) WATER INTO V-922
___, Li3 EIGH IN V-926 & RUN IN M___j
j j. ,K
7-D I 220
TURN ON AGITATOR & STEAM & DUMP IN FROM S2
LOT #100%^
%
ijpi?
740-C I 1127
.---Ljjiu--
_______
- ---------JtR.___ --Sz *4j BL'--.
UMP IN P IN
EAT TO 212-214 DEG F WATCH FOAM!!H
I i
RECORD: BY_j._,,< + ) IF NECESSARY ADJ TO +BY ASSUME 50% .
TIR 30 MIN AT 212-214 DEG F, THEN SHUT OFF
STEAM. WATCH FOAM* RECORD: SPARKLER PRES
SURE Jfd5L,,JPSI IF NOT ZERO NOTIFY SUPVR. CIRCULATE 15 MIN OR LONGER THRU SPARKLER
UNTIL SOL'N IS CLEAR* MAINTAIN AT 190-195 F
FOR SI9* RECORD: START//^4^T0TAL MIN,,3i>
CLARITYj^K&J_ HT_.0&=_.,, F & REC_aw*je_,, F
I
25 10
113--A 777-A
10
7-D }.
AY % 1. h
v. i c g 32 c o d e
RT-698-D
c,y( 90.u)903
pkg. ^
STD. HRS.
TIME M .
MAKING INSTRUCTIONS: BATCH UNIT
d .y . 902, 904 PROCESSES
APPROVED BY
< ) RT-698-D (m JJG 06-01-77
(. ) ( ) 0C6 06-02-7?
() (1
TYPED BY
emw05TF77
( ) MTtt 06-06-77 ()
KM /-^'VATEfi /a LTo y~9n'A VrSo H^^eumlJlLSXA i fit/
a MM3. df
SMs^n
5UIPMENT
Prep' 1
NAME: WATCHUN3 RED B
1 If"necessary, clean, dress Sparkler i* pre-coat with 15# 2 Obtain for S 11 3 Obtain for S 41 4 Install DV & CV Recorder & Controller Charts
USE LBS.
NON-BLEEDING
N
CODE
) i /-a 740-C 82-C
ACCT. LBS.
932 2
922 -3
5 Run 20" (415 G) water into V-932 &heat to 80-100?
6 Add In 8-9 min
-
7 Stir 5 min & Record: 5H
(9.5-10.5)
8 Stir 20 min or longer to dissolve for S 49
9 Run 32^5lGrviater into V-922^ * 10 Weigh in V-926 & run in 11 Turn on agitator & steam & dump in from S 2
Lot #10055
~I %
330M--me *
LL+tei1 * V o-zri **
T 7-D 740-C
j
904 4
12 Dump in
..
" 26
13 Dump in
10
14 Heat to 2i2-214F
WATCH FOAM!'
16 Record: BY
( + ) If necessary ad,i to +BY
16 Stir 15 min at 212-214SF, then shut off steam
Assume 50% LI ..._ZZ WATCH FOAM
17 Circulate 15 min or longer thru Sparkler until solVn is clean
maintain at 190-195F for S 4A 19
Record: Start
Total Min
HT OF & Rec F
Clarity
"**** " 1V j
113-A 711-A
7-0
-----
18 Run 2'1 (68 0) water into V-904 19 When S 17 complete, pump in V-922 thru Sparkler, maintain
V-922 at i90-195F Record: Start
Total Min
i ...
25 10
902 5
Mi sc 6
922 7
Run 56" (1566 G) water into V-902 21 Du u id in & stir to smooth slurrv for S 43
1 -^
iLma -yj?23
22 Measure
Units in V-928 for S 35
M ,' %
23-D
23 Weigh In PT for S 38
M.
i
725-A tz&oz
24 Weigh in drum for S 44
M,
%
725 -A
i!
25 When S 19 complete, stop pump & insert V-922 foot plug
1
26 Run I n
.water .a heat to
- c /a /*/j /a TC '/JTMfA/ T'Z/fiU
S'PAFtk.l,f - Ptnljp
50 j/UTT--c--*- - 1-JQf-&-(r-/---- *
3329 REV.*.
S
% .A
DUP050097820
S\f* CG 32
may o 5 tm
C,V( 90i,)903
CODE RT-69B-D PKG
< DATE .)
__________ (LOT NUMBER)
ESTIMATED WGT
244? LBS,
DATE PRINTED: D.V. 902,904
vr'V v 4/13/81
PROCESSES * < >RT-698-D (I)
< )ALTERNATE ( )
<> <) TYPED BY: JMH STANDARD HRS. ________
APPROVED BY TIME ____ __M
PREPARATION NOTES:___________
EQUIP MENT
SSg.SSSSSS.SSJSSSSKS
ti II
NAME:
u ijBflttT**ffftlifffffiTmT'ii? nPr WATCHUNG RED B
i use I LBS
PREP 1
| 1 I IF NECESSARY, CLEAN, DRESS SPARKLER & PRE- I
t I COAT WITH 15* I 2 I OBTAIN FOR S11'
I_____ I
13 1 OBTAIN FOR S36
I
I 4 f INSTALL DV & CV RECORDER &CONTROLLER CHART!
II NOTE: RUN 13". WATER INTO V-904. PUMP WATER I
i i FROM V-904 THRU DISTRIBUTOR. IF WATER DOES I
i i NOT COME OUT OF ALL DISTRIBUTOR HOLES WITH I
i i FULL FORCE, NOTIFY SUPERVISOR
I
ii
I
932 J 5 I RUN 19" <391G) WATER INTO V-932 & HEAT TO 2 I ! 130-140 DEG F I 6 | ADD IN 8-9 MIN
I 7 j STIR 5 MIN & RECORD: PH____ ..___ (9,5-10.5) |8! STIR 20 MIN OR LONGER TO DISSOLVE FOR S39
420
! i NOTE: NOTIFY PRESS ROOM BEFORE ROPING OFF
! AREA AROUND V-922
922 9 RUN 35" (708G) WATER INTO V-922
3 10 WEIGH IN V-924 & RUN IN M,,________ ,,,.l______ %.
11 TURN ON AGITATOR i, STEAM & DUMP IN FROM S2
LOT *100%
%
N-CODE I ACCT ! LBS
777-A 740-C
82-C
I I I
99-A
420
I
7-D 740-C
196 1006
112 DUMP IN
113 DUMP IN
114 HEAT TO 212-214 DEG F WATCH FOAM! H !
115 RECORD: BY_______ < + > IF NECESSARY ADJ TO
I +BY
ASSUME 50%
116 STIR 30 MIN AT 212-214 DEG F, THEN SHUT OFF
! STEAM. WATCH FOAM. RECORD: SPARKLER PRES-
1 i SURE _________ PSI IF NOT ZERO NOTIFY SUPVR,
|17 ! CIRCULATE 15 MIN OR LONGER THRU SPARKLER
I ! UNTIL SOL'N IS CLEAR. MAINTAIN AT 190-195 FI
! I FOR S21. RECORD: START________ TOTAL MIN,_____ I
i I CLARITY________ , HT_______ F & REC_____!___ F i
25 10
113-A 777-A
7-D
25 10
DUP050097821
DATE PRINTED1- 4/1*5/81
EQUIP 1 I MENT | 1 PAGE 2 OF 3 CG 32 CODE RT-698-0
l----- 1CV 118 1 RUN 6" (569G) WATER INTO 4 M9 I MEASURE___ __ UNITS IN V-928 FOR 531A
M___________ _________________%
l
(I)
USE j N-CQDE LBS I
___I 28-D
904 120 \ RUN
(58G) WATER INTO V-904
5 121 1 WHEN SI7 COMPLETE, PUMP IN V-922 THRU
i i SPARKLER. MAINTAIN V-922 AT 190-195 DEG F
i i RECORD: START___ ___ ___ TOTAL MIN__^_,,__,
ij
902 122 J RUN 56" <1566G> WATER INTO V-902 6 123 | DUMP IN & STIR TO SMOOTH SLURRY FOR S37
I ,I
476 1 542-A j
MISC 124 I WEIGH IN PT FOR S33 M_,,,,______________ ^__.X ______ I 725-A
7f
I
I
ACCT LBS
485
476 328
922 <8
904
922 10
904 11
125 I Il |26A|
I!
I" l
WHEN S21 COMPLETE, STOP PUMP & INSERT V-922
FOOT PLUG RUN IN 10" C200G) WATER G HEAT TO 190-195 F CIRCULATE 15 MIN THRU SPARKLER
I26BI PUMP V-922 THRU SPARKLER INTO V-904 II
127A | RUN IN 5* (100G) WATER G HEAT TO 190-195 F I i CIRCULATE 15 MIN THRU SPARKLER
iI
(27BI 128 I 129 i {30 {
11
PUMP V-922 THRU SPARKLER INTO V-904 WHEN MTY BLOW OUT SPARKLER INTO V-904 POUR IN HEAT TO 165-170 DEG F FOR S31
60
979-D 60
CV 131 | WHEN S30 COMPLETE, PUMP V-904 AT 165-170 F
12 I | THRU UNDERSURFACE DISTRIBUTOR INTO CV AFAP
1 | (12-15 MIN). MAINTAIN 165-170 DEG F
(31Ai RUN IN N-28-D FROM SI 9 IN 12-15 MIN AND
{ ( STIR 15 MIN AT 165-170 DEG F.
132 | ADJ TO 36" <3168G> AT 32-38 F USING MANO
50X330
57-A
{ RECORD: MANO________STICK________ _
133 I RUN IN N-725-A FROM S24 AFAP <5-10 MIN)
134 I STIR 30 MIN AT 32-38 DEG F MAINTAINING
I 1 +KI
M____________ ________________
725-A
(35 I RECORD: KI___________(+)
{36 I DUMP IN FROM S3 6 STIR 10 MIN LOT
82-C 9O0
DUP050097822
IJH 11:; I-1\ .1. ]>l l ir_ u .
y/ i,t i
EQUIP I
i
WENT j - \ PAGE 2 OF 3 CG 32 CODE RT-698-D CM)
USE T'n -c o d e Va c c t
LBS I .
ILBS
i^T RUN 2" <58G> WATER INTO V-904 CP-TWHEN SI? COMPLETE, PUMP IN V-922 THRU
SPARKLER, MAINTAIN V-922 AT 190-195 DEG F
RECORD: STARTJJJJSLj Ql ____ TOTAL MIN_^C____
II II
I- I Ii
RUN 56" <1566G> WATER INTO V-902 I DUMP IN & STIR TO SMOOTH SLURRY FOR S43 i
530 i 542-A | 530 II
MI SC JU^g^t MEASURE _M__ UNITS IN V-928 FOR S35
6 nr i
m a____tjuux&jt
WEIGH IN PT FOR S38 M 2____ *______ L--X
I
JL____~I
i_iXI
i
l 28-D I
725--A I
i
544 367
922 124 * | WHEN SI 9 COMPLETE, STOP PUMP & INSERT V-922 T i I FOOT PLUG |25*-r~RUN IN 15* <309G) WATER & HEAT TO 190-195 F I ^CIRCULATE 15 MIN THRU SPARKLER } 3rT PUMP V-922 THRU SPARKLER INTO V-904
If
I
I 1 I
I I I I i I
^27/^ DILUTE! TO MAXIMUM VOQUME
922 RUN IN 9" C177G) WATER INTO V-922 AND HEAT 9 TO 190-195 F. CIRCULATE 15 MIN THRU SPARKLR.
904 L29^T"PUMP V-922 THRU SPARKLER INTO V-904
10 I WHEN MTY BLOW OUT SPARKLER INTO V-904 ] POUR IN HEAT TO 165-170 DEG F FOR S34
70 | 979-D ' I 7.0 1I
.CV RUN IN 1" (95G) WATER INTO V-
11 WHEN S32 COMPLETE, PUMP V-904 AT 165-170 F
THRU UNDERSURFACE DISTRIBUTOR INTO CV AFAP
<12-15 MIN), MAINTAIN 165-170 DEG F IN CV
RECORD: START'STOTAL MIN___ il___
N-28--D FROM S22 IN 12-15 MIN
STIFU15 MIN AT 165-170 DEG F*
TO 43" C408OG) AT 32-38 DEG f.
50X330 57-A 1
ORD :/ TEMP,,33-_~ F, VOLUME .#3SL
IN/n -725-A FROM S23 AFAP <5-1 MIN)
STIR 30 MIN AT 32-38 DEG F MAINTAINING ^ ,
fDR, fc#KI FOR S40. RECORD; TIME START PM.
cR,,rjrrr<+> k i n o t e :
"
<1>/ IF CR-, KI- ADD 20# "AS IS' INCREMENTS ORD: CR______< + > KI______ < + ) ASSUME 32%
I 28-D I.
IF CR+, KI- ADD 200 "AS IS' INCREMENTS RECORD: CR______< + > KI______ < + > ASSUME 33%
I 725-A I.
DUMP IN FROM S3 6 STIR 10 MIN ,, j-QT k3Ltr'
5Lj Ml
82-C I 1031
S-.
\* .3i.
DUP050097823
1
EQUIPMENT
PT. 27 8 '28
, (` *9 904 V 29
9 30 31 32
S3 J
pag e 2 c g 32 c o d e RT-698-D (K) EST. w g t . 2775
l bs.
Weigh in PT Dilute to maximum volume 1000 for 5 4/
M,
%
, /? OaJ ffij
h)ATGJL lAf-ro 9*'t"rtCfiTTZ jto-/9rF
PumpV-922 thruSparkler inFoV-904
7
When MTY blow out Sparkler into V-S04
Pour in Heat to 165-170F for S 34
USE LBS.
N . ^ACCT CODE : LBS.
' 7-0
uJy tTf./b'toi4t-Ym ft?4Riel,
T<S 979-A
cv 33
10 34
35 36 37 38 39
40
Run in 1" (95 G) water into V-
When S 32 complete, pump V-904 at 165-170F thru undersurface distributor into CV AFAP (12-15 min .. Maintain 165-17QF
in CV
Record: Start
Total MTh 1
'
Run ip N-28-D from S 22 in 12-15 min
Stir 15 min at 165-170F Add to 43" (4080 G) at 32-38F
50 X 330 57-A
Record: Temp
F Volume
tc
Run in N-725-A from S 23 AFAP (5-10 min)
Stir30 min at 32-38F maintaining + CR, + KI for S 40
Record: Time Start
CR (+) KI (+)
NOTE: (l) if CR-KI- add 20# "As is" increments Assume 32%
28-D
Record: CR , . . (+). KI ,, , (+V, mitt: (2) if CR+KI- add 20# "As Is" increments Assume 33%
Record:CR
(+), KI
(+] "
Dump in from S 3 & stir 10 min
Lot
----- SZ^T
41 ad Pm &TAA A fU-A/i/o? *{ AuMP> j a ) 42 -fl^gifei i iiniii in' irhri m
xovme- ~xo
" mi 43 Pour N-725-A from S 24 into V-902 ii 44 Dump in
"
237 165-A
2 V B# 12
*
45 Immediately after S 44 complete. Pump V-902 thru undersurface
distributor into CV in 18-22 min. Maintain 32~38F in CV
Record: Start
Total Min
46 Stir30 min & Record: pH
(5.0-6.0) temp
F(^0-iio oF
~wr~ Run in PT from $ 28 thru undersurface line & stir^min
48 Record: pH
(9.0-9.8) & if pH is below 9.0
49 Adj to pH 9.0-9.8
Assume 50%
& Record: PH
, Diazo.
(-), Biase . ' (+) Assume 32%
50 Steam elect V-932 from S 8 into CV
51 Pour in 52-- heat to T/3-17t>oF -jn bb-bb min & Record: HI 53 During S 52 heating dump in
t,FTrTRec~ or
' 57-A
7-D 28-D 30 588-A .30
m&s
902 54 ; During S 52 heating, riin 10" (268 G) water into V-902 13 55 Turn on agitator & steam & dump in 56 Heat to 155-160F & stir to dissolve
r r ~IS-8 vs33
* ,K'iaaao r $v .._
}--%--
DUP050097824
EQUIP I MEN? I
PATE PRINTED: 5/05/81
USE N-CODE [ ACCT,
PAGE 3 OF 3 CG 32 COPE RT-698-D (H)
LBS
I LBS
"ft FROM B24 xNTor^^r
253 122-D I * 253
IMMEDIATELY AFTER 542 COMPLETE, PUMP V-902 THRU^UNDERSURFACE DISTRIBUTOR INTO CV IN
>2 MIN* MAfNTAINg-3g^8Q r lip OV.
'Rec o r d ? s t ar t j O^Y t o t ai^me ij ?ZCL.*.
STIR 1JLI4IN & RECORD: PH,,S^dUl-- (9*0-9*8)
TEMP S&..... DEG F <40-50 DEG F> AND IF PH IS BELOW 9*0 ADJ TO PH 9*0-9*8 ASSUME 50%
ECORD PH____DIAZO_r^,,<~) ASSUME 32%
BASE3fe!Tl*.< + > EJECT V-932 FROM S8 INTO CV UR IN
HEAT TO 173-17jM>EG F IN 55-05 JOfr AND "ORD: HTJJ2.S__DEG F 8, REC_IZ5~Ld EG F
DURING S47 HEATING DUMP IN
.50
&*" ' 57-A
7-D 28-D
588-A
30
DURING S47 HEATING, RUN TO" (268G) WATER
0 V-902 URN ON AGITATOR & STEAM & DUMP IN HEAT TO 155-160 DEG F 6 STIR TO DISSOLVE
Z&9
WHEN S32 COMPLETE, STRIKE V-902 AT 155-160F THRU UNDERSURFACE DISTRIBUTOR INTO CV IN
D: START
TOTAL MIN 3
_ ..EAT CV TO 193-195 DEG F IN 10-15 MIN.
6 MIN AT 193-195 F. RECORD S?ART,,J<4
srT.AFTR 20 MIN S48 STIR RECORD PHjpX<8.8~9.3>
I Ig^NECESSARY, ADJ TO PH 8.8-9*3 ASSUME 50%
^KSND RECORD; PH____ ,____
ASSUME 32%
m | AFTR S59 STIR FLOOD TO 180-190* <+/-18000G)
AND STOP AGITATOR
WHEN INSTRUCTED BY PROCESSING AREA HALF WAY THRU PRESSING, DUMP IN, STIR 5 MIN 8, STOP AGITATOR. RESUME PRESSING*
START
FIN
___ XifLft/t'ZL
I-
_2
___ -
QPTR
I
16-B
I 1 7-D |_____ 28-D !_____
588-A I 1O
DUP050097825
EQUIPMENT CV 57 .'14
58 59 60
61
p a g e 3 c g 32 c o d e RT-698-D (K) gsx. w g t . 2775
l bs.
Men S 52. complete, strike V-902 at 155-160F thru under-
surface distributor Into CV in 2-3 min
Record: Start
Total Min
Heat CV to 193-195F in 10-15 min
Stir 60 min at 193-195F
Record: Start
After 20 min S 48 stir Record: oH
(8.8-9,3) & if
necessary, ad.i to oH 8.8-9.3
Assume 50%:
& Record: d H
Assume 32%
After S59stir flood to 180-190" (18000 G) & stop agitator
When Instructed by Processinq Area half way thru pressinq.
dump in, stir 5 min & stop aoitator. Resume oressinq
USE LBS.
10
* ------- --------------------------- - '
FIN "
OP 1R ~
N CODE
ACCT.
LBS.
------
7-D 28-D
588-A
10
i'
1 I*
^
.......
" M: '.. .,. ...
-
-4------ ,--
DUP050097826
DATE PRINTED i* A/4 3/81 -
EQUfp"7 7"
MENT 1 I PAGE 3 OF 3 CG 32 CODE RT-698-D <I)
902 13.
137 | POUR INTO V-902 1I
If
USE 1 N-CQDE i ACC/T
LBS I
1 LBS
----------1------------- -
226 I 122-D 1 226 `
I1
CV 138 I IMMEDIATELY AFTER S37 COMPLETE,PUMP V-902 1
14 1
| THRU UNDERSURFACE DISTRIBUTORINTOCV IN
I
1 | 18-22 MIN.
I
I } RECORD: START__'_______ TOTAL MIN__________
i
139 | STIR 30 MIN 6 RECORD: DIAZQ_______ <->,
i
i
| BASETM____________ -,,,<*> PH_______ <9.0~9.8)
I
f I TEMP
DEG F<40-50 DEG F)
l
140 } IF n Ic ESSARY, ADJ TO PH 9.0-9.8 ASSUME 50%I
I | .& RECORD: PH_______ M_____________________ % |41 | STEAM EJECT V-932 INTO CV
I I
142 | POUR IN
I
143 | HEAT TO193-195 DEG F IN 65-75 MIN AND
I
I
| RECORD:HTDEG F & EECDEG F .
I
iI
I
II
I
I
I. I I I 7-D I______ 28-D i______
I 588--A I 3
I I I
902 ' 15
144 | DURING S43 HEATING* RUN 11* (273G) WATER I | INTO V-902 145 J TURN ON AGITATOR & STEAM 6 DUMP IN 146 J HEAT TO 155-160 DEG F 6 STIR TO DISSOLVE
f
I I 230 I
1 I
I I
} 1 16-B | 230
r
CV 47 I WHEN S43 COMPLETE, STRIKE V-902 AT 155-160Ff
f
16
I THRU UNDERSURFACE DISTRIBUTOR INTO CV AT }
I
| 193-195 F IN 2-3 MIN RECORD:START_______
I
I
i TOTAL MIN___ ;____ f
48 I STIR 60 MIN AT 193-195 F RECORD START_______ I
49 | AFTR 20 MIN S48 STIR RECORD PH,,___ (8.8-9.3)I
I IF NECESSARY, ADJ TO PH 8.8-9.3 ASSUME 50% |______
7-D I______
I AND RECORD: PH_________ M,,,,________ ___________ % I__ ___
28-D I___ _
50 I AFTR S48 STIR FLOOD TO 180-190* <+/-18000G)I
l AND STOP AGITATOR
1
I II
) START
FIN OPTR
II
I _________ __ --______-- -------------------
l1
I
i ___ ;________ ________ _ ,,____ _____ .
i
t
I
I
i iI
f WHEN INSTRUCTEDBYPROCESSING AREA HALFWAY!
I
I THRU PRESSING,
II
I
I (1) DUMP IN
I10 I 588-A | 10
} <2> STIR 5 MIN
I
I
I
I (3) ADVISE PROCESSING TORESUMEPRESSING
I
I
I
I
II
l
DUP050097827
iiQQH.
DUP050097828
DUP050097829
DUP050097830
7osz
DUP050097831