Document KG9bn6JYxX2q4dX9nyL2JozmN
FRICTION MATERIALS STANDARDS INSTITUTE, INC., EAST 210 ROUTE 4, PARAMUS, NJ 07652
November 26, 1986
To: Health and Environmental Affairs Committee Subject: Recommended Procedures for Reducing Asbestos Dust During
Brake Servicing
On September 3, 1986, I wrote the Committee concerning the one page insert that has appeared in Institute Catalogs since 1977 entitled "Recommended Procedures for Reducing Asbestos Dust During Brake Servicing." I advised that the need for revision of this write-up had been discussed with Ms. Grisham, Chairman of the Health and Environmental Affairs Committee. I have worked with Ms. Grisham in preparing a revised "Recommended Procedures" write-up. A copy is enclosed. We are asking that Committee Members review the proposed write-up, and if there are suggested changes advise the Institute. I would like to close any comment period by December 20, so that we could take suggested revisions and resubmit them to the Committee for comment by the first week in January. My cut-offs are because of the need to get certain copy out of the way, before I send copy to the Printer for the 1987 Supplement to the 1986 Automotive Data Book. If you have comments on the proposed revision, please let me know.
E. W. Drislane Executive Director
FMSI--0460
FMSI 02241
FRICTION MATERIALS STANDARDS INSTITUTE, INC., EAST 210 ROUTE 4, PARAMUS, NJ 07652
BULLETIN
NO. 870
October 17, 1986
WORK PRACTICES FOR CONTROL OF OCCUPATIONAL EXPOSURE TO ASBESTOS
The Institute has included a one page insert in its catalogs since 1977 entitled "Recommended Procedures for Reducing Asbestos Dust During Brake Servicing." In addition, the Institute published a booklet entitled "Friction Materials Work Practices Guide" in 1978. This booklet had a 45,000 copy run, with most copies being purchased and circulated in 1979.
When OSHA released its revised standards for occupational exposure to asbestos last June, certain parts of the insert in our catalogs, and the "Friction Materials Work Practices Guide" were rendered obsolete. Our Health and Environ mental Affairs Committee was asked to revise the catalog insert in a timely fashion so that our 1987 Supplement would be correct. That has been submitted to the Committee Chairman, and the Committee hopefully will have a new insert by December 1986. We have not as yet taken any action on the booklet, but one Mem ber has now recommended that it be up-dated.
In the meanwhile. Members may use as an interim guide the Appendix F "Work Prac tices and Engineering Controls for Automotive Brake Repair Operations" that was presented in the FEDERAL REGISTER Notice of June 20, 1986. This was published as pages 22,753-4 of that Notice. A copy of Appendix F is enclosed. Those in search of guidance on practices at the brake repair facility should use these recommendations where appropriate.
While our one page insert revision is now in the hands of the Health and Environ mental Affairs Committee, I will forward the Member recommendation on revision of the booklet to the Board of Directors. However, even if the Board were to make a quick recommendation on the booklet, it will take Committee and additional Board action as well as work with a printer to complete the publication of a revised booklet. The foregoing is for your information.
E. W. Drislane Executive Director
Distribution: Delegates and Alternates H.E.A. Committee
FMSI 02242
FRICTION MATERIALS STANDARDS INSTITUTE, INC.
Occupational Safety and Health Administration (OSHA) 1986 Regulations for Occupation
al Exposureto Asbestos. Appendix T - Non-Mandatory Work Practices and Engineering
Controls for Automotive Brake Repair Operations
"
---------------
Appendix F to i ltlQ.1001--Work Practice* / . To operate the system, the brake hteaabfyT with the mist are then wiped with a rag.
and Engineering Control! lorAutomotive - v irenclosed in-a cylinder that has viewing "`
which must-then ba disposed of
Brake Repair Operations-wNoorMandahny' 'porta loprpvide visibilityend cotton sleeves :* appropriately. Rags should be placed in a
This appendix is intended aa guidance for
employers in the automotive brake and clutch repair industry who: wish to reduce their. - : employees'adreetos exposuret-during repair . operations to levels below,thenew. - ' ; ; standard's action level (0.1 f/cc). OSHA -J.V
through which the mechanic,can handle the .>
brake aaaemblyjMrta. The-cylinder ; : -
effectively isolates asbestos dust in the drum
from the mechanic's breathing zone.The .
-brake assembly isolation cylinder }*
.
eVailable from fhe NilfisV Company '.and
labelled plastic bag or other container while they are still weL This ensures that the . asbestos fibers will not become airborne
after the brake and clutch parts have been cleaned. -flf cleanup rags are laundered rather than disposed of. they must be washed using
-believes that employers in this industry .. ii`, .comes in-lwo sizes to Jit brake drums in the 7- methods appropriate for the laundering of
sector are likely to be able to reduce their -
to-12-inch size range common to automobiles asbestos-contaminated materials.)'
- - ..
employees'exposures to asbestos by ; ...... employing the engineering and work practice controls described In Sections A and.B of this appendix. Those employers who choose to .
'
and light trucks and the 12-to-19-inch size
range common tolarge commercial vehicles.
The cylinder is equipped with built-in
'
compressed-airguns and a connection for a
. ; \ `
/ OSHA believes that a variant of this ' ' compressed-alr/solvent mist process offers _ advantages over the compressed-air/solvenl . niist leChnique discussed above,'both to : 1 2
use these controls and who achieve
. 'vacuum cleaner equipped withn High . . .terms of-costi and employee protection. The .
exposures below the action level will thus be -Efficiency Particulate Air (HEPA) Filter. Thia -variant Involves the use of spray canafiUed -.
able to avoid any burden that might be
type of filter ia capable of removing all .'. '; with any of several solvent cleaners : r . - -
imposed by complying with such
. particles greater-than 0.3 microns from the
commercially available from auto supply .
requirements as medical turveillance.
air. When the vacuum cleaner's filter is full, it slorea.'Spray cans of solvent ere Inexpensive,
recordkeeping, training, respiratory
..must be replaced according to the ..... ;. resdily available, and easy to use; These :
protection, and regulated areas, which are
manufacturer's instruction, and appropriate . cans will alto save time, because no solvent
triggered when employee exposures exceed HEPA-filtered dual cartridge respirators - - - - delivery system ha* -to ba asembled/ i.e,, no -
the action level or PEL
should be worn during the process. The filler compressed-air hose/mister ensemble. OSHA-
Asbestos exposure in the automotive brake _.of.the vacuum cleaner ia assumed to be
belicyes that a spray can will deliveraolvent
and clutch repair industry occurs primarily during'the replacement of clutch plates and
- contaminated-with asbestos fibers and ' should be handled carefully.-wetted with a
to the parts to be cleaned with considerably less force than the alternative compressed-air
brake pads, shoes, and linings. Asbestos . ' fine mist of water, placed immediately in a . delivery system described above, and will .'
filters may become airborne when an
' " labelled plastic bag. and disposed of
thus generate-fewer airborne asbestos fibers
automotive mechanic removes the asbestos- . properly. When the cylinder is in place
than the compressed-sir-method.The Agency
containing residue that has beeh deposited as - around the brake assembly and the HEPA
therefore believes that the exposure levels of
brakes and clutches wear. Employee - -
vacuum is connected, compressed air is
. automotive repair mechanics using the spray'
exposures to asbestos occur during the
blown into the cylinder to loosen the residue
cleaning of the brake drum or clutch housing. from the brake assembly parts. The vacuum
Rased on evidence in the rulemaking .
then evacuates the loosened material from .
record (Exs. 84-74. 84-263,80-148). OSHA . within the cylinder, capturing the airborne
believes that employers engaged in brake
material on the HEPA filler.
can/solvent mist process will be even lower than The exposures reported by NIOSH (Ex. - ' .64-263) for the compressed-sir/solvent mist . system (0.08 f/cc) '' *
repair operations who implement any of the work practices and engineering controls
The HEPA vacuum system can be disconnected from the brake assembly
C Information on the Effectiveness of . .. . Various Control Measures . .
described in Sections A and B ofthis - -
appendix may be able to reduce their
employees' exposures to levels below the
action level (0.1 fiber/cc). These control
methods and the relevant record evidence on
these and other methods are described in tire
fiillinving sections.
'
isolation cylinder when the cylinder is not
being used. The HEPA vacuum can then be
used for clutch facing work, grinding, or other
routine cleaning.
.
S. Compressed Air/Solvent System Method
A compressed-air hose fitted at the end
The amount of airborne asbestos generated during brake and clutch repair operations depends on the work practices and
engineering controls used during the-repair or removal activity. Duta in the rulemaking record document the 8-bour time-weighted
average (TWA*) asbestos exposure levels =
A Enclosed Cylindcr/HEPA Vacuum System
Method
-
The enclosed cylinder-vacuum system used in one of the facilities visited by . representatives of the National institute for Occupational Safety and Health (NIOSII) during a health hazard evaluation of brake repair facilities (Ex. 84-263) consists of three components:
with a bottle of solvent can be used to loosen
The asbestos-containing residue and to
capture the resulting airborne particles in the
solvent mist. The mechanic should begin
spraying the asbestos-contaminated parts
with the solvent at a sufficient distance to
ensure that the asbestos particles arc not
dislodged by the velocity of the solvent
.
spray. After the asbestos particles are
.
thoroughly wetted, the spray may be brought
associated with various methods or brake -
and clutch repair and removal.
'
NIOSH submitted a report tolhe record .
entitled "Health Hazard Evaluation for - '
Automotive Brake Repair" (Ex. 64-263). In
addition. Exhibits 84-74 and 80-148 provided
exposure data for comparing the airborne
.concentrations of asbestos generated by the
use of various work practices during brake
repair operations. These reports present
(1) A wheel-shaped cylinder designed to ' closer to the parts and the parts may be
cover and enclose the wheel assembly,
sprayed as necessary to remove grease and
(2) A compressed-air hose and nozzle that other material. The automotive parts sprayed
exposure data for brake repair operations
involving s variety of controls and work
practices, including.
-
fits into port in the cylinder and . :.
llse d compressed air to blow out the
(3) A HEPA-filtered vacuum uaed to evacuate airborne dust generated within the
Mrntinn of Irsdf names or commi ml nmitiir is di.es not constitute cndnrsrmenl ol recnniniendalir.n
brake drums; _ Use of a brush, without a welting agent,
cylinder by the compressed sir.
.. .. lor use.
to remove the asbestos-containing residue.
FMSI 02243
Page 2 OSHA Appendix F - Non Mandatory Automotive Brake Repair i
Use oT brush dipped in water or a
solvent to remove the asbestos-containing '
residue;
' 1 - : r
Use of an enclosed vacuum cleaning
system to capture the asbestos-containing -
residue; and - ' .
.:
.
Use-of a solvent mixture applied with -
compressed air to remove the residue. ''
Prohibited Methods
.
The use ol compressed air to biow the
asbestos-containing residue off the surface of the brake drum removes the residue eflectively but simultaneously produces an airborne cloud of asbestos fibers. According 10 NIOSH (Ex. 84-263). the peak exposures of mechanics using this technique were as high as IS fibers/cc, and 8-hour TWA exposures ranged from 0.03 to 0.19 f/cc. .
Dr. William ]. Nicholson ofthe Mount Sinai School ofMedicine (Ex. 84-74) cited data
from Knight and Hickith (1870) that Indicated tbatlhe concentrationof aabeato* ranged .
ineffectiveMethod* . ,
__ _
'\
'-.When.dry btushhtg was need ta-remove the
usbestoa-contaiumgresidDefraD thebrake
drums and wheal assemblies, peak exposures
measured by NIOSH ranged from 081 .to OBI .
f/cc. wbUe 8-hour TWA ksdi were at the ( ,
.newstandard's permissible exposurelimit..
(PEL) of 0-2 f/cc (Ex,84-263). Rohl and his .4
colleagues (Ex. 90-148) collected area . , .1,
samples 1-3 feet from a brake cleaning ` , *
operation being performed with a dry brush, ;
-and measured concentrationsranging from ' X3 to3-8 f/cc; bewevar,<sampling times.and
TWA concentrations were not presentad in
tbe Rohl el aL study.. . . -
-
When a brush wetted with water, gasoline,
or Stoddart solvent was used to dean the
asbestos-containing residue from the affected
parts, exposure levels (8-bonr TWAs)
measured by NIOSH also exceeded the new
0.2 f/cc PEL end peak exposures ranged as
high as 2.62 f/cc (Ex. 84-263).
. .
brake assembly enclosure system, showed that for two of three operations sampled, the exposure of mechanics to airborne asbestos
fibers was nondetectable. For the third operator sampled by Mt. Sinai researchers. the exposure was 05 f/pc, which the authors
attributed to asbestos (hat had contaminated the operator's clothing in the course of previous brake repair operations performed without the enclosed cylinder/vacuum system. .
Some automotive repair facilities use a compressed-air hose to apply a-solvent mist . to remove the asbestos-containing residue from the brake drums before repair. The NIOSH data (Ex. 84-263) indicated.that mechanics employing this method experienced exposures (8-hour TWAs) of 0.8
i/cc. with peaks of025 to 068 f/cc. This technique.,and a variantof it that OSHA believes is both less costly and more .
effective in reducing employeeexposures, is
described in greeter detail above in. Sections.
.
from 0.84 to&35f/errover a OOminute
. Preferred Methods
A-indB-
... :. .. .... ^
. sampling period when cranpresaed air was . being used to biow oatthc aabasloscontaining residue from the biake dram. in
the same study, a peaknaasOslimofSf f/ cc war'meamned fora lew seixmda during v brake cleaning performed with compressed
. air. Rohl et ai (1978) (Ex. 90-448) measured . area concentrations (of unspecified duration) within 3-6 feet of operations involving the '
Use of an engineering control system
O.Soauntayt'? ' V
involving a cylinder that completely eodoaea
Ihe brake shoe assembly and a High - ..... ...
Efficiency Particulate Air (HEPA) filler- ...
equipped vacuum produced 8-hoor TWA
employee exposures of 0.01 f/cc and peak
exposures ranging from nondelectableto 0.07
f/cc (Ex. 84-263). (Because this system
.
achieved exposure levels below the
' In Bondus(on.:OSHA believes that H it likely thatemployera in the brake and dutch repair industry wiH be ehle to avail ...
themselves of the action level trigger built
iota the revised standard Uthey . - ; conscientiously employ otk of the three ' '.
control methods described above: the
cleaning of brakes with compressed air and . obtained readings rangingbom BA to 29.81/ cc_Because of the high exposure levels that
standard's action level, it is described in detail below.) Data collected by the Mount Sinai Medical Center (Ex. 90-148) for Nilfisk
enclosed cylinder/HEPA vacuum system, the
compressed air/sohrent method, or the epray
can/solvent mist system.
:
sesult from cleaning hrake and clutch parts
of America. Inc- the manufacturer of the
using compressed eir. OSHA has prohibited _
this practice in the tevisedslmadard.. ; . .
FMSI 02244
IT
FRICTION MATERIALS STANDARDS INSTITUTE, INC., EAST 210 ROUTE 4, PARAMUS, NJ 07652
BULLETIN NO. 867 September 25, 1986
OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) EFFECTIVE DATES AND START-UP DATES IN THE FINAL STANDARDS FOR OCCUPATIONAL EXPOSURE TO ASBESTOS
There have been several questions recently concerning the effective dates for various parts of the new Standards for Occupational Exposure to Asbestos. These were the OSHA Standards published in the FEDERAL REGISTER of June 20, 1986. The Institute issued its BULLETIN NO. 858 on June 25, 1986, forwarding copies of
the new OSHA Standards to the Membership. Effective dates and start-up dates for various sections of the new Standards were shown on Pages 22,738-22,739 of that Notice.
An excerpt from those pages is enclosed In chronological order, the dates are:
07-21-86
Effective Date - General Respiratory Protection where exposure exceeds 2 fibers/cc
10- 20-86 Initial Exposure Monitoring Employee Information and Training
11- 17-86
Regulated Areas Respiratory Protection where exposure exceeds 0.2 fibers/cc
but does not exceed 2 fibers/cc Medical Surveillance
01-16-87
Powered air-purifying respirators (where required) Plans for Hygiene and Lunchroom Facilities
07-20-87
Hygiene and Lunchroom Facilities constructed (See exception in FR Text)
Written Compliance Program (available for inspection)
07-20-88 Engineering and Work Practice Controls Implemented
For specifics, please refer to the text of the full OSHA Asbestos Exposure Stan dards. The foregoing is for your information.
E. W. Drislane Executive Director
Distribution: Delegates and Alternates H.E.A. Committee
FMSI 02245
FRICTION MATERIALS STANDARDS INSTITUTE, INC
FR Notice of June 20, 1986, Effective Date July 21, 1986: Occupational Safety and Health Administration (OSHA) Final Standards for Occupational Exposure to Asbestos - Effective Date and Start-up Dates
(Pages 22,738-9 of FR Notice of 6/20/86)
(6) Dates--(1) Effective (fate. This
standard shall become -effective'July 21,
1986.requirements of the asbestos
standard issued in June 1972 (37 FR 11318). as amended-and published in'29
CKK 1910.1001 (1985)remain inaffect -'
until compliance is achieved with fhe
parallel provisions of this standard. -
(2) Start-ftp dates. All obligations of
this standard commence on the effective
date except as follows:
(i) Exposure monitoring,initial
monitoring required by paragraph (d)(2)
of this section shall be completed as
soon as possible bnt no later than
October 20,1986.
.
(ii) Regulatedareas. Regulated areas
required to be established by paragraph
(e) of this section .as a result of initial
monitoring shall be set up as soon as
possible after the results of that '
monitoring are known and not later than
November 17,1986. .
(iii) Respiratoryprotection.
Respirstoiy protection required by
paragraph (g) of this section shall be
provided as soon as possible but no -
later than the following schedule:
(A) Employees whose 8-bour TWA
exposure exceeds 2 fibers/co--July 21,
1986. (B) Employees whose 8-hour TWA i
exposure exceeds the PEL but is iess ,
than 2 fibers/cc--November 17,1988.
(C) Powered air-purifying respirators
provided under paragraph (g)(2)(ii)--
January 16,1987. (iv) Hygiene and lunchroom facilities.
Construction plans for changerooms,
showers, lavatories, and lunchroom
facilities shall be completed no later than January 16,1987; and these facilities shall be constructed and in use no later than July 20,1987. However, if as part of the compliance plan it is predicted by an independent - engineering firm that engineering
controls and work practices will reduce exposures below the permissible
exposure limit by July 20,1988, for
affected employees, then such facilities need not be completed until 1 year after the engineering controls are completed, ' if such controls have.not in fact
succeeded in reducing exposure to . : below the permissible exposure limit.'
(v) Employee information and training. Employee information and training required by paragraph (j)[5) of this section shall be provided as soon as possible but no later than October 20, 1986.
(vi) Medical surveillance. Medical examinations required by paragraph (1)
of this section shall be provided as soon as possible but no later than November
17.1986. (vii) Complianceprogram. Written
compliance programs required by paragraph (f)(2) of this section aB a
result of initial monitoring shall be
completed and available for inspection and copying as soon as possible but no later than July 20,1987.
(viii) Methods of compliance. The engineering and work practice controls
as required by paragraph (f)(1) shall be implemented as soon as possible but no later than July 20,1988.
FMSI 02246
FRICTION MATERIALS STANDARDS INSTITUTE, INC., EAST 210 ROUTE 4, PARAMUS, NJ 07652
September 3, 1986
To: Health and Environmental Affairs Committee
Subject: "Recommended Procedures for Reducing Asbestos Dust During Brake Servicing"
The Institute has included a one page insert in its catalogs since 1977 address ing the question of safely handling brake linings in the brake service areas. This write-up is entitled "Recommended Procedures for Reducing Asbestos Dust During Brake Servicing." It was amended slightly after publication of our "Friction Materials Work Practices Guide" in 1978, to bring both the booklet and the catalog insert into harmony.
With the new OSHA Regulations on Workplace Exposure to Asbestos that were pub lished in the FEDERAL REGISTER on June 20, 1986, the Institute must either bring its "Recommended Procedures" into agreement with the new OSHA Regulations, or discontinue the insert.
I'm enclosing copies of the following:
(1) Institute's "Recommended Procedures for Reducing Asbestos Dust During Brake Servicing"
(2) OSHA's Appendix F as appearing in the June 20, 1986 Notice: Non-Mandatory Work Practices and Engineering Controls for Auto motive Brake Repair Operations
(3) EPA Guidance for Preventing Asbestos Disease Among Auto Mechanics
The EPA and OSHA write-ups are not in agreement. The OSHA write-up seems more realistic than the EPA write-up as regards compliance at the small brake re pair facility.
The need for revision of the Institute's "Recommended Procedures" has been dis cussed with Ms. Grisham, Chairman of the Committee. From a timing viewpoint, I would need a final draft by December 1986 in order to have the copy appear in next year's Data Book Supplement. Ms. Grisham has agreed to review this and pre pare a first draft for consideration and modification by the Committee. We would hope to do this by mail.
The foregoing is sent for your review and consideration before we circulate a draft revision.
E. W. Drislane Executive Director
FMSI 02247
RECOMMENDED PROCEDURES FOR REDUCING ASBESTOS DUST DURING BRAKE SERVICING
Because studies have indicated that exposure to excessive amounts of asbestos dust may be a potential health hazard, OSHA has set maximum limits of levels of airborne asbestos dust to which workers may be exposed. Since most automotive friction materials normally contain a sizable amount of asbestos, it is important that people who handle brake linings and clutch facings understand the nature of the problem and know the precautions to be taken.
1. Areas where brake work is done should be set aside if possible, and entrances should be posted with an asbestos exposure sign as follows:
Asbestos Dust Hazard Avoid Breathing Dust Wear Assigned Protective Equipment Do Not Remain in Area Unless Your Work Requires It Breathing Asbestos Dust May Be Hazardous To Your Health
2. The amount of asbestos in the dust from brake lining wear is normally at an extremely low level because of chemical breakdown during use, and if machining of friction material does not take place, simple procedures will minimize exposure. Dur ing brake servicing, the mechanic should wear a respirator approved by NIOSH for asbestos dust. It should be worn during all procedures starting with the removal of wheels and including reas sembly.
3. When removing worn friction materials, remove the accumulated dust in the assemblies with an industrial vacuum cleaner equipped with a high efficiency filter system. If such equipment is not available, dust can be removed with a damp cloth. Do not use compressed air or dry brushing for cleaning unless the assembly is enclosed and properly exhausted.4
4. Whenever possible, purchase friction materials preground and ready for installation. If machining is necessary, the precautions which must be taken are of extreme importance. This is the operation
in brake service when exposure to asbestos dust may be at its highest. This increases the difficulty in complying with the OSHA standards. In addition to the approved respirator, there must be local exhaust ventilation such that worker expo sures are maintained below the OSHA asbestos standards. If there is any question as to the efficiency of asbestos dust removal by the machine, the manufacturer should be contacted.
5. Industrial vacuum cleaner bags containing as bestos dust and cloths used for wiping brake assemblies should be sealed in plastic bags and labeled with the following warning label printed in letters of sufficient size and contrast to be readily visible and legible.
Caution Contains Asbestos Fibers
Avoid Cresting Dust Breathing Asbestos Dust May Cause Serious
Bodily Harm
All asbestos waste should be disposed of in accordance with OSHA and EPA asbestos regula tions. During removal of vacuum bags, an approved respirator, as described in (2) above should be worn.
6. Good housekeeping is essential in a workplace where asbestos containing materials are handled. Industrial vacuum cleaners equipped with multi ple stage high efficiency filters should be used for removing accumulations of asbestos dust and waste. Never use compressed air or dry sweeping for cleaning. Water or other dust suppressants should be applied if brooms are used.
7. Good personal hygiene practices are important in minimizing asbestos dust exposure. Do not smoke. Wash before eating. Shower after work. Change to work clothes upon arrival at work and change from work clothes at conclusion of work. Work clothing should not be taken home. Laun dering of asbestos contaminated clothing shall be done so as to prevent release of airborne asbestos fibers in excess of the exposure limits.
CAUTION: DO NOT BREATHE ASBESTOS DUST
FMSI 02248
i FRICTION MATERIALS STANDARDS INSTITUTE, INC.
Occupational Safety and Health Administration (OSHA) 1986 Regulations for Occupation
al Exposure to Asbestos. Appendix T - Non-Mandatory Work Practices and Engineering
Controls for Automotive Brake Repair Operations
' J---------------2"
Appendix F to f 1910.1001--Work Practices 1 To operate tbe system. the brake'assembly.*' with the mist are then wiped with a rag.
and Engineering Controls forAutomotivc - - ^ it-,enclosed lira cylinder that has viewing M.
which must then be disposed of
Brake Repair Operations--Noo-Mandatory; ports to provide visibilityand -cotton sleeves*- appropriately. Rags should be placed in a
This appendix is intended as guidance for employers in the automotive brake and clutch,
through which the mechanic can handle the brake assembly parte. The cylinder / ; -
labelled plastic bag or other container while they are still wet. This ensures that the .
repair industry who.wish to reduce their. -.-. effectively isolates asbestos dust in the drum asbestos fibers will not become airborne
employees' asbestos exposures-during repair . from the mechanic's breathing zone. The . after the brake and clutch part* have been
operations to levels below, the new. standard's action level (0.1 J/cc). OSHA
-believes that employers in this industry
.; -*.
brake assembly isolation cylinder!*
,
available from fhe Nilfisk Company '.and .
comes in two sizesto Jit brake drums in the 7-
. .
cleaned.-(If cleanup rags are laundered rather than disposed of. they must be washed using methods appropriate for the laundering of
sector are likely to be able to reduce their -
employees'exposures to asbestos by - - ; ..... employing the engineering and work practice
io-12-inch size range common to automobiles -, and light trucks and the lZ-lo-19-inch size . range common tolarge commercial vehicles.
asbestos-contaminated materials.)
-.
: -. OSHA believes that a variant of this -
- compress*d-alr/solvent mist process offers
controls described In Sections A and B of this The cylinder is equipped with built-in
advantage's over the compressed-air/solvent
appendix. Those employers who choose to
compressed-air guns and a connection fora - mist technique discussed above.'both in
use these controls and who achieve
'vacuum cleaner equipped witha High . ' .terms of-costs and employee protection. The .
exposures below the action level will thus be efficiency Particulate Air (HEPA) filter. This variant Involves the use of spray cans filled -.
able to avoid any burden that might be
type of filter it capable of removing all
'. . with any of several solvent cleaners ; - - '
imposed by complying with such
particles greater-than 0.3 microns from the ; commercially available from auto supply '
requirements as medical surveillance,
air. When the vacuum cleaner's filler is full, it stores.Spraycans of solvent are inexpensive,
recordkeeping, training, respiratory
. must be replaced according to the ..... ;. readily available, and easy to use. These . :
protection, and regulated areas, which are
manufacturer's instruction, and appropriate . cans will aUosave time, because no solvent
triggered when employee exposures exceed the action level or PEL
HEPA-filtered dual cartridige respirators -... should be worn during the process. The filler
delivery system'has-to be asembledr Le.,no * compressed-air hose/mister ensemble. OSHA
Asbestos exposure in the automotive brake _.of the vacuum cleaner is assumed to be --. ... believes that a spray can will deliver -solvent
and clutch repair industry occurs primarily during'lhe replacement of clutch plates and
contaminated with asbestos fibers and should be handled carefully, wetted with a
to the parts to be cleaned with considerably less force than the alternative compressed-air
brake pads, shoes, and linings. Asbestos . Fine mist of water, placed immediately in a
delivery system described above, and will
fibers may become airborne when an
' ' labelled plastic bag. and disposed of
thus generate-fewer airborne asbestos fibers
automotive mechanic removes the asbestos- properly. When the cylinder is in place
than the compressed-airmethod.'The Agency
containing residue that has been deposited as - around the brake assembly and the HEPA
therefore believes that the exposure levels of
brakes and clutches wear. Employee '
vacuum is connected, compressed air is
. automotive repair mechanics using the spray'
exposures to asbestos occur during the
cleaning of the brake drum or clutch housing. Based on evidence in the rulemaking ..
record (Exs. 84-74. 84-263, 90-148). OSHA
believes that employers engaged in brake
blown into the cylinder to loosen the residue from the brake assembly parts. The vacuum then evacuates the loosened material from . within the cylinder, capturing the airborne
material on the HEPA filter.
can/solvent mist process will be even lower -
than the exposures reported by NIOSH (Ex.
.84-263) for the compressed-air/solvent mist
system (0.08 f/cc).
` ' """ '
repair operations who implement Bn.v of the
The HEPA vacuum system can be
C. Information an the Effectiveness of . .
work practices and engineering controls
disconnected from the brake assembly
Various Control Measures . . .
described in Sections A and B ofHhis -
appendix may be able to reduce their r -
employees'exposures to levels below the
action level (OLl fiber/ccj. These control
methods and the relevant record evidence on
those and other methods are described in the
following sections.
'
A. Enclosed Cyhndcr/ilEPA Vacuum System
Method
..
The enclosed cylinder-vacuum system used in one of the facilities visited by . representatives of the National Institute for Occupational Safety and Health (NIOSH)
during a health hazard evaluation of brake repair facilities (Ex. 64-263) consists of three c.omponcnls:
(1) A wheel-shaped cylinder designed to ' cover and enclose the wheel assembly;
(2) A compressed-air hose and nozzle that
isolation cylinder when the cylinder is not
being used. The HEPA vacuum can then be
used for clutch facing work, grinding, or other
routine cleaning.
.
B. Compressed Air/Solvenl System Method
A compressed-air hose fitted at the end
with a bottle of solvent can be used to loosen
the asbestos-containing residue and to
capture the resulting airborne particles in the
solvent mist. The mechanic should begin
spraying the asbestos-contaminated parts
with the solvent at a sufficient distance to
ensure that the asbestos particles are not
dislodged by the velocity of the solvent
.
spray. After the asbestos particles are
_
thoroughly wetted, the spray may be brought
closer to the parts and the parts may be
sprayed as necessary to remove grease and
other material. The automotive parts sprayed
The amount of airborne asbestosgenerated'
during brake and clutch repair operations depends on the work practices and " -
engineering controls used during the-repairor
removal activity. Data in the rulemaking
record document the 8-hour time-weighted
average (TWAt) asbestos exposure levels :
associated with various methods of brake -
and clutch repair and removal.
'
NIOSH submitted a report to'the record .
entitled "Health Hazard Evaluation for Automotive Brake Repair" (Ex. 84-263). In
addition. Exhibits 84--74 and BO-148 provided
exposure data for comparing the airborne
concentrations of asbestos generated by the
use of various work practices during brake
repair operations. These reports present
exposure data for brake repair operations
involving s variely of controls and work
practices, including;
--
iils into a port in the cylinder; and ... .
* Use of compressed air to blow out the
(3) A HEPA-filtered vacuum used to
evacuate airborne dust generated within the
cylinder by the compressed sir. -
. ..
1 Mrnlion of tradenames or comn-i- '.-I prodiiris dues nol constilulc endorsement ot retommepdalinn for use.
brake drums; Use of a brush, without a wetting agent,
to remove the asbestos-containing residue;
FMSI 02249
Page 2 OSHA Appendix F - Non Mandatory Automotive Brake Repair
Use of a bnuh dipped in water or a- solvent to remove the asbestos-containing '
residue; ; ' 1 : ' : -
Use of an enclosed vacuum cleaning - -
system (o capture the asbestos-containing - -
residue; and
.-
Use-of a solvent mixture applied with
compressed air to remove the residue. "
Prohibited Methods
.
The use of Compressed air Inbiow the asbestos-containing residue off the surface of the brake drum removes the residue effectively but simultaneously produces an
airborne cloud ofasbestos fibers. According to NIOSH (Ex. 84-263). the peak exposures of mechanics using this technique were as high as IS fibers/cc, and 8-hour TWA exposures
ranged from 0.03 to 0.19 f/cc.
Dr. William |. Nicholson a< the Mount Sinai School of Medicine (Ex. 81-74) cited data from Knight and Hiddah (1870) that Indicated thatths concentrationof eahsitps ranged
-
Ineffective Methods . . . ,
;' .
- -Whendry brushing was used teremove the
asbestos-containing residue from the brake
drums and wheel assemblies, peak exposures
measured by NIOSH ranged from 0-61 to 0.81
f/cc. while 8-hour TWA levels were at the , ..
.new standard's permissible exposure limit.. -
(PEL) of U f/cc(Ex-4-283).Hohl and his .. 4
colleagues (Ex. 86-148) collectederas ..samples 1-3 feet from a brake deaning
.i, ,
,ft',
operation bring peiformed withe drybrush, )
and measured concentrations ranging from '
U to 3.6 f/cc; however,sampting times and
TWA concentrations were not presented in -
the Rohl etaL study...... . , . -
When a brash wetted with water, gasoline,
or Stoddart solvent was used to dean the
asbestos-containing residue from the effected
parts, exposure levels (6-hour TW'As)
measured by NIOSH also exceeded the new
0.2 f/cc PEL, and peak exposures ranged as high as 2.62 f/cc (Ex. 84-263).
. .
brake assembly enclosure system, showed
that for two of three operations sampled, the exposure of mechanics to airborne asbestos fibers was nondetectable. For the third operator sampled by Mt. Sinai researchers, the exposure was as f/cc, which the authors attributed to asbestos that had contaminated . the operator's clothing in the course of previous brake repair operations performed without the enclosed cylinder/vacuum system.
Some automotive repair facilities use a. compressed-air hose to apply a-solvent mist . to remove the asbestos-containing residue from the brake drums before repair. The NIOSH date (Ex. 84-263) indicaled.lhat mechanics employing thia method
experienced exposures |8-hourTWAs) of 0.8 J/cc. with peaks of 028 to OB8 f/cc.Thia technique.: and a variant of it that OSHA
believes is both leas costly and more .... effective in reducing employee exposures, is described in greater detail above in. Sections
from 0.B4 toSJ5f/ccoveraaociinute
Preferred Methods
AandB-
.jj -jn-r.-T-
. sampling period when cmnpreaaed air was . being uaed to blow oat the asbestos- . containing residue from the bmke drum, in the same study, a peakecnaatinttan of 87 f/ cc was measored for a lew seconds during v-
brake denning performed with compressed - air. Rohl el al. (1876) (Ex. 86-148) measured / area concentrations (of unspecified duration) within 3-8 feet of operationsinvolving the 1
cleaning of brakes with compressed air and - obtained readings ranging from 66 to 29.8 f/ cc_Because of-the high exposure levels that -
Use of an engineering control system
2ISummary
r,!"V
involving a cylinder dial completely encloses
the brake shoe assembly and a High Efficiency Particulate Air (HEPA) filter-
' IncancJusum^QSHAbelieves that Hi -
likely- thatemployecs in the brake and dutch
equipped vacuum produced 8-boor TWA . repair industry nriH be.able to avail
employee exposures of 601 f/cc and peak exposures ranging from nondelectable -to 0.07
f/cc (Ex. 84-263). (Because this system
.
achieved exposure levels below the
standard's action level, it is described in
detail below.) Data collected by the Mount
Sinai Medical Center (Ex. 80-148) for Nilftsk
themselvesof tbe action level trigger built .
jute the revised standard if they . :
conscientiouaiy employ one of the three -
control methods described above: the
enclosed cylinder/HEPA-vacnuin system, the
compressed air/solvent method, or the spray
can/solvent ndst system. .
-
.:
result from cleaning brake and dutch parts
of America. Inc. the manufacturer of the
using compressed air. OSHA has prohibited _
this practice m die revisedslandard.. . .
FMSI 02250
UHicb 01 rrsric*oet nd Tonic Subttancvi .
Aibrftot Action Ptogram
~ ~ rv--:
June 10UG
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T
PREVENTING ASBESTOS DISEASE AMONG AUTO MECHANICS
I MECHANICS' EXPOSURE TO ASBESTOS
Friction materials, such as brake linings and clutch facings, often contain asbestos. Millions of asbestos fibers can be released during brake and clutch servicing (1-8). Grinding and beveling friction products can cause even higher exposures (1,8). Like germs, asbestos fibers are small enough to be invisible and they can remain and accumulate in the lungs. When you see a dust cloud during brake work, you are seeing clumps containing thousands of fibers. Most of the smaller fibers will not show up with the methods commonly used for measuring asbestos levels in the air, such as the method used to determine compliance with the OSHA asbestos standard, since most asbestos fibers in brake dust are too small to be measured by these methods (1-3,5-8).
Asbestos released into the air lingers around a garage long after a brake job is done and can be breathed in by everyone inside a garage, including customers. While lowering exposure lowers risk, there is no known level of exposure to asbestos below which health effects do not occur (9-12). The EPA has proposed phasing out the use of asbestos products. In situations where asbestos exposures cannot be eliminated entirely, they should be reduced to the lowest possible level (9,13).
Asbestos can be carried on work clothing, contaminating
the family car and home. This can cause asbestos disease
among family members. An ordinary house vacuum cleaner cannot
collect these asbestos fibers, since its filter is not fine
enough to trap them.
In fact, an ordinary house vacuum
cleaner is likely to stir these fibers up and and scatter them
into the air.
Asbestos can also get on a rn&cKanic' s hands -and be
swallowed when eating or smoking a cigarette. This is a particularly difficult problem for mechanics, since they often get grease on their hands and asbestos fibers can stick to the grease.
II HEALTH EFFECTS OF ASBESTOS EXPOSURE
Until the use of asbestos products is phased out, the best best way of limiting health damage to workers exposed to asbestos is to use proper controls. It is not possible to predict whether an individual'person exposed to asbestos will later develop asbestos-related disease. But studies of dis ease patterns among large groups of workers exposed to asbestos make general observations possible. The following can be the consequences of inadequate prevention:
FMSI 02252
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Asbestosis
Asbestos exposure can cause scar tissue to form in the lungs. This is a very gradual process that usually takes many years be fore its effects are noticed. This scarring is called asbestosis. It causes gradually increasing shortness of breath. A person with this disease must breathe harder and deeper to get his or her breath because the scar tissue makes it harder for oxygen to get into the blood stream. This scarring is caused by repeated exposures to asbestos and is permanent. Nearly one half of mechanics who work for many years without proper control mea sures can develop this scarring (7,14).
Cancer
1. Mesothelioma
Mesothelioma is a type of fatal cancer of the lining of the chest or abdominal cavity. It can be caused by very low exposures to asbestos. This cancer has occurred among brake mechanics (15-20), their wives (20), and their children (21).
2. Lung Cancer
Lung cancer is currently responsible for the largest number of deaths from exposure to asbestos (22). Even short-term occupation al exposures have been shown to increase the risk of lung cancer (22-24). Each added exposure increases the risk of cancer. Like asbestos, smoking can independently cause lung cancer, increasing the risk by about 10 times. Wien smokers are exposed to asbestos, the risks do more than add together; they actually multiply. For example, asbestos insulators who smoke have a lung cancer risk over fifty times higher than nonsmokers without asbestos exposure. However, stopping smoking greatly reduces this risk, even if a per son has smoked for many years. Smokers who have been exposed to asbestos should be especially encouraged to stop smoking. The extent of risk of lung cancer among mechanics is not now known; but, given the known lung cancer risk among other groups exposed to asbestos, caution is necessary.
3. Other Cancers
Other cancers which appear to be caused by asbestos include cancer of the voice box (25,26) and of the stomach and large intestine (27, especially page 315).
Latency Period
It usually takes 15 to 30 years or more for cancer or as bestos lung scarring to show up after exposure. (Scientists call this the latency period.) Until then, the victim often feels fine. This gives a false sense of security. For
FMSI 02253
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example, if one touches a hot stove, one gets burned right away. With asbestos, the damage isn't obvious until many years later. This false sense of security can easily lead a worker and/or supervisor to follow work practices which can cause harmful exposures, since they are not aware that disease may develop later.
Ill MEDICAL TESTS
Medical tests only discover asbestos-related disease after it has developed. In some cases, where the condition may be curable, especially with asbestos-related cancers of the large intestine and voice box, early detection can be very important.
Asbestosis
Asbestos is, or lung scarring fran asbestos, is permanent and can not be treated. It is diagnosed by chest x-rays, breathing tests (called lung or pulmonary function tests), and/or listening to the lungs, together with a history of exposure to asbestos. Very early asbestosis may be missed by these techniques. Early asbes tosis is difficult to see on a chest x-ray and is best evaluated by a doctor who has experience and/or specialized training with asbestosis. (This type of specialist is called a "B reader" of x-rays.)
Lung Cancer
Very often lung cancer fran asbestos has already spread by the time it can be seen on a chest x-ray or by tests of the phlegm. This is vhy more frequent tests for lung cancer do not help the average person who develops this cancer to live longer. Lung cancer is thus a condition needing prevention more than early detection and cure.
Intestinal Cancer
Cancer of the large intestine can often be detected early by yearly exams of the rectum and sigmoid area, with a hemoccult .test for blood in the stool. Early detection and treatment of this condition can result in cure.
Voice Box Cancer
Voice box cancer can often be discovered at a curable stage by a medical exam. It may shew up as hoarseness that does not go away in a few wedcs.
FMSI 02254
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ivExtent of exposure during brake and clutch maintenance
Using a compressed air hose to clean drum brakes can release up to 16 million asbestos fibers in the cubic meter of air around a mechanic's face (1).* Even hitting a brake drum with a hammer can release over a million asbestos fibers (4). Much less dust from asbestos-lined disc brake pads will settle on disc brakes, but some dust can get on a mechanic's hands and into the garage air during maintenance. The asbestos fibers released from brake and clutch work can be scattered throughout a garage, where they can present a hazard for months or years.
Because of this, many garages are now turning to newer methods for brake cleaning. However, some of these newer methods may actually contribute to the problem. For example, millions of asbestos fibers can be released from drum brakes with these methods:
'Wiping with a dry rag or brush (1-3).
Wiping with a wet rag or brush (2,3). The water doesn't prevent scattering of nuch of the asbestos, and when the rag dries or is shaken, asbestos is spread around the garage.
Liquid squirt bottles or solvent sprays (3). The water or sol vent under pressure scatters much of the asbestos, and when it dries the asbestos is still all over the surrounding work surfaces. Brake cleaning equipment using these methods with a brush or squirt gun is likely to have the same problems. In fact, measurements from one manufacturer using a liquid spray system showed that over a million fibers can be released near a mechanic' s face (28). Using a specially designed lew-pressure spray and properly collecting and disposing of contaminated liquid may prevent sane asbestos from spreading around the garage. Sane recirculating wet method equipment uses a solvent to collect brake dust into a tray. If the solvent evaporates fran the tray, normal air currents easily lift the asbestos fibers back into the air.
Using a garden hose may prevent same brake dust fran becoming airborne, but this can easily contaminate the garage floor or other work areas by scattering the asbestos.
Using a standard shop vacuum cleaner. A shop vacuum cleaner can spread asbestos about a garage as much as does a compressed air hose (6: using a shop vacuum cleaner raised asbestos concentra tions in adjacent bays to levels greater than those found using a compressed air hose). A shop vacuum cleaner filter is not fine enough to collect asbestos fibers.
All of these brake cleaning methods can release enough asbestos into a garage (6,29) so that an average of over one million of the larger fibers could be breathed each day by workers in that garage. These brake cleaning methods can
*These are the larger fibers measured by caimon methods for counting asbestos fibers. The very small ones are far more rumerous, but can be only be seen with the electron microscope.
FMSI 02255
x
-5-
also cause customers to be exposed, since asbestos from brake work can be spread 75 feet away from the mechanic (1).
When grinding is done to renew used brake block linings,
concentrations of up to seven million asbestos fibers per
cubic meter can be released.
Bevelling new linings can
release concentrations of up to 72 million fibers and light
grinding of new linings of up to 4.8 million fibers (7).
V CONTROLLING EXPOSURES
NIOSH, OSHA, and EPA recommend that where asbestos
exposures cannot be eliminated, they must be controlled to
the lowest level possible (9,13).
Effective containment
prevents problems associated with housekeeping and with stir
ring up settled dust (13). The best approach is to contain
brake dust and prevent its release into a garage.
Brake Cleaning
Enclosure equipment for brake cleaning is available, which slips easily over the brake assembly and forms a tight seal against the backing plate. A compressed air system can then be used inside this type of enclosure system for good brake cleaning without exposing the brake mechanic or others. Clear plastic walls or windows allow easy visibility of the work being done. Brake dust is sucked into a vacuum cleaner equipped with a special filter called a HEPA or "high-effi ciency particulate air" filter. Only this type of filter can capture the small, invisible asbestos fibers. Non-permeable glove attachments on some equipment allow a mechanic to do work inside the enclosure without getting asbestos on the hands. If glove attachments are available only as an option, this option should be selected.
How to Use Enclosure Equipment for Cleaning Drum Brakes
Steps for using this type of equipment on drum brakes are simple:1 2 3 4
1. Check that the hose is securely fastened to the HEPA vacuum container and to the brake enclosure. Also check that the vacuum container seals and clips are in proper functioning order according to the manufacturer's instructions.
2. Remove the wheel.
3. Turn on the asbestos vacuum cleaner. 4. Place the enclosure over the drum, making sure it forms a tight
seal behind the backing plate.
FMSI 02256
-6-
5. Place hands into the attached rubber gloves. 6. Remove the brake drum. Seme equipment allows use of a hairmer
or other tools inside the enclosure for drums that are hard to remove. 7. Blew dust off the drum and brake assembly using the air gun attachment inside the enclosure. 8. Blew dust off all inside surfaces of the enclosure towards the vacuum exit using the air gun attachment inside the enclosure. 9. Remove the enclosure and turn off the vacuum cleaner.
If grease accumulates on the inside surfaces of the enclosure, clean according to the manufacturer's instructions with a soft cloth and with the vacuum running. Dispose of the cloth according to OSHA regulations (30). This cloth should not be handled with bare hands.
Disc Brakes
For disc brakes, vacuum the pads, rotor, and caliper directly with a crevice attachment and avoid handling them before vacuuming.
Filter Change and Waste Disposal
Asbestos vacuum cleaners have several filters. Changing filters and disposing of asbestos waste can release dangerous concentrations of asbestos unless done properly. Some equip ment allows for filter or collection bag change while the vacuum motor is running. This draws loose brake dust into the vacuum collector and away from the mechanic, reducing the risk of exposure. Some equipment has a renewable main filter that can be cleaned repeatedly without opening the vacuum cleaner. Ideally, all vacuum equipment should be designed to prevent opening the vacuum chamber when the vacuum motor is turned off, since opening the chamber can cause release of collected asbestos into the air.
Always follow the manufacturer's instructions for filter or collection bag change. Request a demonstration and practice session from the manufacturer to go through all steps for equipment use and filter or collection bag change, until each person who is to use this equipment is completely familiar with these procedures. Place the filter or collection bag directly into a 6 mil (heavy) plastic bag and double tie. Place the bag directly into a 55-gallon drum or similar leakproof, air-tight container designated for asbestos waste according to OSHA regulations (30) and mark it as follows:
FMSI 02257
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Breathing
CAUTION Contains Asbestos
Avoid Breathing Asbestos Dust Can Cause
Fibers Dust Lung Disease
and
Cancer
Keep this drum Cor asbestos waste locked between filter or collection bag changes. Transport and disposal of asbestos waste should be done only by individuals familiar with proce dures for handling asbestos waste in accordance with EPA's asbestos disposal guidance (31).
Clutch Repair
Significant exposure can also occur during clutch repair. Since a mechanic's head is typically under the clutch assembly during clutch repair, asbestos often falls on a mechanic's face and clothing. Enclosure equipment with a HEPA vacuum cleaner to prevent this exposure is under development.
Non-Asbestos Brake Linings
The use of non-asbestos friction materials is increasing. Available information suggests that none of these substitute materials is as dangerous as asbestos. Unless a mechanic is certain before brake work starts that a particular vehicle's brakes are not lined with asbestos, it should be assumed for the sake of caution that there is asbestos in the brake dust. In addition, friction materials often contain adhesives, toxic metals, and other hazardous chemicals which can harm the body (2). Thus, even for r.on-asbestos friction products, an enclo sure system can control exposures to materials which may be harmful.
What to Look for in Enclosure Equipment for Brake Cleaning
Recommended features to look for in selecting enclosure equipment include:
1. Features which prevent hand contact with asbestos, including rubber (or other non-permeable) gloves to cover both hands. Look for attached gloves with no spaces for leakage. If attached gloves are not standard with the equipment, they should be selected as an option.
2. Enclosures large enough to fit around the biggest size brake drums likely to be encountered to prevent exposure during drum removal.
3. Reports of air sampling with analysis by transmission elec
tron microscopy that show no release of asbestos fibers when using this equipment during brake maintenance. This helps ensure against design defects.
FMSI 02258
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-8-
4. A sturdy seal behind the backing plate to prevent leakage during blow out.
5. A pressure gauge or manometer indicating when vacuum filter change or cleaning of renewable filter is needed. This helps ensure effective suction during use.
6. Safety of filter change or renewable Eilter cleaning. Ideally, future models of these devices will have a feature that prevents opening the filter housing while the vacuum motor is switched off.
Enclosure system manufacturer information is discussed in references 32-35.
Machining and Bevelling
Whenever possible, pre-ground, installation-ready brake
linings and clutch facings should be used.
If friction
materials must be arced, this should be done by lathe-turning
at low speed, rather than by grinding. Linings should not be
ground to fit brake systems for which they were not designed.
Where friction materials must be machined, bevelled, or lathe-
turned, adequate local exhaust ventilation equipment connected
to a HEPA vacuum collector should be used to prevent mechanic
exposure and shop contamination. Such equipment should be
designed and set up by a professional ventilation engineer,
using specifications such as those found in the American
Conference of Governmental Industrial Hygienists' ventilation
manual (36) as a minimum design standard. There must be a
comprehensive asbestos control and monitoring program where
machining, bevelling, or lathe-turning is done (30).
Special Areas for Brake Work
Eating, drinking, and smoking should not be done in an area where brake work is done. Mechanics should wash their hands and face before eating and wash all exposed skin and change clothes before going home. If possible, work clothes should be laundered at special facilities equipped to wash clothing contaminated with asbestos. Smokers should be urged to quit and, if necessary, be provided assistance in entering a smoking cessation program.
FMSI 02259
T
-9-
VI RESPIRATORS
The National Institute for Occupational Safety and Health (NIOSH) recommends the use of engineering controls and good work practices as the primary means of reducing exposures (9,13). Proper use of a respirator specially recommended for asbestos (37) when using the brake cleaning methods described in Part IV of this guidance can only protect a mechanic while the respirator is being worn. Since any of the brake cleaning methods described in Part IV could contaminate a garage with brake dust, mechanics and other employees would have to wear such a respirator all day to be protected. In addition, effective respirator use requires a complete respiratory protection program, including worker training, medical evaluations, proper respirator selection and maintenance, fit test ing, and periodic inspections. Furthermore, NIOSH and EPA recommend only certain air-supplied respirators for asbestos exposure (37), These respirators could be very cumbersome in a garage setting.
Air-purifying respirators with HEPA cartridges may be appropriate for secondary protection during floor cleaning, filter or collection bag changing, and waste disposal. Airpurifying respirators with HEPA cartridges should be used only as a precaution against the accidental disturbance of asbestos, and not as a substitute for effective engineering controls. It should be noted that, while NIOSH and EPAdo not recommend the use of air-purifying respirators with HEPA cartridges in asbes tos environments, various existing regulations currently allow their use.
^
FMSI 02260
TT
-10-
,N '
\ Additional Information
This guidance was prepared to support technical materials being developed as part of the Brake Mechanic Education Program under EPA's Asbestos Action Program. The following are addition al sources of information on asbestos:
EPA Regional Asbestos Coordinators
(CT, MA, ME, NH, RI, VT) EPA Region I JFK Federal Building Boston, Mass. 02203 (617) 223-0585
(IL, IN, MI, MN, OH, WI) EPA Region V
230 S. Dearborn StChicago, 111. 60604 (312) 886-6003
(AZ, CA, HI, NV, CM, American Samoa, Guam) EPA Region IX 215 Fremont Street San Francisco, CA 94105 (415) 974-8588
(NJ, NY, PR, VI) EPA Region II Woodbridge Avenue
Edison, N.J. 08837 (201) 321-6668
(AR, LA, NM, OK, TX) EPA Region VI Intemfirst II Bldg.
1201 Elm Street Dallas, Texas 75270 (214) 767-2734
(AK, ID, OR, WA) EPA Region X 1200 6th Avenue
Seattle, Wash. 98101 (206) 442-2870
(DE, MD, PA, VA, WV) EPA Region III' Curtis Building 6th and Walnut Streets Phila., Penna 19106 (215) 597-9859
(IA, KA, MO, NE) EPA Region VII 726 Minnesota Ave. Kansas City, Kansas 66101 (913) 236-2835
(AL, FL, GA, KY, MS, NC, SC, TO, ) EPA Region IV 345 Cortland St., N.E. Atlanta, Georgia 30365 (404) 881-3864
(CO, MT, ND, SD, UT, WY) EPA Region VIII One Denver Place 999 18th St., Suite 1300 Denver, Colorado 80202 (303) 293-1730
Toll-Free Numbers
EPA 800-424-9065
Where general public can get technical assistance
Consumer Product Safety Ccranission 800-638-2772
For information on asbestos in consumer products or hemes
NIOSH
-
National Institute for Occupational Safety and Health
4676 Colunbia Parkway Cincinnati, Ohio 45226 (513) 533-8323
U.S. Occupational Safety and Health Administration
0SHA Office of Information and Consumer Affairs, Rocm N--3637
200 Constitution Avenue, N.W. Washington, D.C. 20210 (202) 523-8151
FMSI 02261
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References
1. Rohl, A.N., Langer, A.M., Wolff, M.S., and Weisman, Asbestos Exposure during Brake Lining Maintenance and Repair. Environmental Research 12:110-128. 1976.
I.
2. NIOSH. Report 32.4 Industrial Hygiene Summary Report of Asbestos Exposure Assessment for Brake Mechanics. November 22, 1982.
3. PEI Associates. Asbestos Dust Control in Brake Maintenance.
EPA Office of Pesticides and Toxic Substances Contract No. 68-02--3976. September 30, 1985.
4. GCA Corporation.
Asbestos Product Test Results.
Office of Pesticides and Toxic Substances Contract
No. 68-02-3168. February 1980.
EPA
5. Hatch, D. Possible Alternatives to Asbestos as a Friction Material. Annals of Occupational Hygiene 13:25-29. 1970.
6. Knight, K.L. and Hickish, D.E. Investigations and Alterna tive Forms of Control for Dust Generated during Cleaning of Brake Assemblies and Drums. Annals of Occupational Hygiene 13:37-39. 1970.
7. Lorimer, W.V., Rohl, A.N., Miller, A., Nicholson, W.J., and Selikoff, I.J. Asbestos Exposure of Brake Repair Workers in the United States. Mount Sinai Journal of Medicine 43:207-218. 1976
8. Rohl, A.N., Langer, A.M., Klimentidis, R., Wolff, M.S., and Selikoff, I.J. Asbestos Content of Dust Encountered in Brake Maintenance and Repair. Proceedings of the Royal Society of Medicine 70:32--37. 1977.
9. NIOSH-OSHA Asbestos Work Group. Workplace Asbestos: Review and Recommendations. DHHS lication No. 81-103. November 1980.
Exposure to (NIOSH) Pub
10. OSHA. Occupational Exposure to Asbestos: Emergency Tem porary Standard. Federal Register Vol. 48, No. 215. November 4, 1983.
11. National Research Council. Asbestiform Fibers: Nonoccu-
pational Health Risks.
National Academy Press.
1984.
12. Chronic Hazard Advisory Panel on Asbestos. Report to the U.S. Consumer Product Safety Commission. July 1983.
13. NIOSH. Statement of the National Institute for Occupation
al Safety and Health.
Public Hearing on Occupational
Exposure to Asbestos. June 21, 1984.
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-12-
14.
Nicholson, W.J.
Investigation of Health Hazards in
Brake Lining Repair and Maintenance Workers Occupationally-
Exposed to Asbestos. NIOSH Contract No. 210-77-0119.
February 1983.
15. McDonald, A.D., Harper, A., El Attar, O.A., and McDonald, J.C. Epidemiology of Primary Malignant Mesothelial Tumors in Canada. Cancer 26:914-919. 1970.
16. Greenburg, M. and Lloyd Davies, T.A. Mesothelioma Regis
ter 1967-68.
British Journal Of Industrial Medicine
31:91-104. 1974.
17.
Newhouse, M.L. and Thompson, H. Mesothelioma of the Pleura
following Exposure to Asbestos. British Journal of Indus
trial Medicine 22:261-269.
1965. (Table on p. 269,
case #58.)
18. NIOSH. Asbestos: Asbestos Exposure during Servicing of Motor Vehicle Brake and Clutch Assemblies. Current Intel ligence Bulletin 5. August 8, 1975.
19. Langer, A.M. and McCaughey, W.T.E. Mesothelioma in a Brake Repair Worker. Lancet 8307:1101-1103 November 13, 1982.
20.
Ziem. G. Three case reports of mesothelioma in brake mechanics. In: Castleman, B. Asbestos: Medical and Le gal Aspects. Harcourt Brace Jovanovich. 1984. (Four additional cases in mechanics and a case in a mechanic's wife in publication.)
21. Yorkshire Television. "Alice: A Fight for Life." July 14, 1982. (Mesothelioma in a ten-year old son of brake mechanic described and filmed.)
22.
EPA. Asbestos; Proposed Mining and Import Restrictions and Proposed Manufacturing Importation and Processing Pro hibitions. Federal Register Vol. 51, No. 19. January 29, 1986.
23. Seidman, H. , Selikoff, I.J., and Hammond, E.C. Short-term Exposure to Asbestos and Long Term Observation. Annals of the New York Academy of Sciences 330:61-90. 1979.
24. EPA. Support Document for Final Rule on Friable AsbestosContaining Materials in School Buildings: Health Effects and Magnitude of Exposure. January 1982.
25. Stell, P.M. and McGill, T. Asbestos and Laryngeal Cancer. Lancet 7826:416-417. August 25, 1973.
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26. Shettigara, P.T. and Morgan, R.W. Asbestos, Smoking and Laryngeal Carcinoma. Archives of Environmental Health 30:517-519. 1975.
27. Selikoff, I.J. and Lee, D.K. Academic Press. 1978.
Asbestos and Disease.
28. National Loss Control Service Corportation. Report of Industrial Hygiene Study for Ammco Tools, Inc. 1978.
29.
Data from reference 3 show TWA levels with these methods
at about 200,000 fibers per cubic meter. The average
worker doing light to moderate work, such as a mechanic,
breathes ten cubic meters of air during an eight-hour work
day, thus inhaling about two million asbestos fibers daily.
Rohl1s data (reference 1) shows that levels twelve feet
away using a dry brush were the same as using a compressed
air hose.
His data also show shop contamination of
100,000 fibers per cubic meter at distances of up to 75
feet from the site of compressed air use, and other
measurements indicating significant scatter.
30. OSHA. 29 CFR 1910.1001(h)(2).
31. EPA. Asbestos Waste Management Guidance - Generation, Transport, Disposal. EPA/530-SW-85-007. May 1985.
32.
Nilfisk. Nilfisk Asbesto-Clene Systems; Rohl, A. Letter to Robert Magdelain, April 11, 1979, on air sampling during equipment use with transmission electron microscop ic analysis reporting virtual elimination of asbestos levels; Nilfisk instructions for use; Nilfisk Simplifies the Safe Collection and Disposal of Toxic, Hazardous, and Nuisance Waste Materials. Nilfisk of America, Inc., 300 Technology Drive, Malvern, Pennsylvania 19355 (215) 647-6420.
33.
Clayton Associates. Asbestos in Automotive Shops; Rohl, A. Letter to Jim Clayton, October 12, 1984, on air sampling during equipment use and filter change using transmission electron microscopic analysis reporting vir tual elimination of asbestos levels; Asbestos and You. Clayton Associates, Inc., P.0. Box 589, 30 Southard Avenue, Farmingdale, New Jersey 07727 (201) 938-6700.
34.
Control Resource Systems. CRSI 2000 and CRSI Labmaster Vacuums, Brakemaster enclosure system description. Con trol Resource Systems, Inc., 670 Mariner Drive, Michigan City, Indiana 46360. (219) 872-5591.
35. Hako Minuteman.
Hako . Minuteman Asbestos Brake Drum
Vacuum System. Hako Minuteman, Inc., Ill South Route 53,
Addison, Illinois 60101 (312) 627-6900.
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36. American Conference of Government Industrial Hygienists. Industrial Ventilation: A Manual of Recommended Practice. 18th Edition. ACGIH. Page 5-128. 1984.
37.
NIOSH. Guide to Respiratory Protection for the Asbestos
Abatement Industry.
EPA/560-OPTS-86-001.
April 1986.
This contains NIOSH's most extensive recommendations for
a program of respiratory protection against asbestos.
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