Document K6G5JL8V9YmYMZM5m3vYkzOVo
J. .DATE"")
L2H92. '
________ // 5008* < LOT ) Y < EST WT >
LOCATN
CG CODE PQ
01 YC-10. ' 93 01 YC-10 93 01 YC-10 93
LOT
MMt. ______
DRY* WEIGHT
2?Jiz
_______ -------
< ) K0-906-D (C) FUP 10/05/82
_______ H COMTYP JOB NAME: Q4KO906DMC
DRY CONT
fOO oo
NO. PKG
IS
PKG WGT
311
TOTAL WEIGHT
ias.
ACTUAL USE LBS
325:11
-- --... '
---- - ------- -
WAREHOUSE REQUEST*"n o T ,,72g .:y -~:~
--------
NAME KROLOR* ORANGE R
I USE I LBS.
/ "BEFORE USING SV MAKE -SURE N-26-D LINE (HYDRO-;
CHLORIC ACID) IF ANY IS BLANKED OFF.*
I
RUN 60"<99 G) WATER IN V-211, ADD CAUSTIC SODA I
SOLN. SET AGITATOR ON HIGH SPEED.
ASSUME 50% I 26
WEIGH IN DRUM AND POUR IN (SODIUM SILICATE)
I 245
DUMP IN AND STIR 5 MINS (MOLYBDATE OR^NGEP RECORD: START^9^2g#gaS?? l o t 'jsxm&ft
FIN
I 1SX50
j
NCODE
7-D 32-D YC10B
ACCT LBS
13 245
JUST TO 75* <1275 G) *NOTE: VOLUMES HIGHER 1
HAN 75* MAY CAUSE DUSTING IN EXHAUST HOOD.
]
WITH AGITATOR ON LOW SPEED PUMP V-211 THRU
|
HOG AT 1800-220 PSI INTO V-208
J
WHEN V-211 MTY,WASH COLOR THRU HOMOG WITH MIN |
OF HOT WATER AT 1800-2200 PSI INTO V -208
j
ORD:V-208 VOL-J^ST* ADJUST TO 45" (16620 1
INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
|
"
RUN 15* (793 G) WATER INTO V**T! & START
AGITATOR .& INSTALL TEMP CHART
PUMP V-208 THRU HOMOG AT 4800-520 PSI INTO SV.
RECORD : TIME START
.TOTAL MINUTES Zi2_
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
8-WAY VALVE WILL RECIRCULATE SLURRY TO V-208
WHEN V-208 MT, RUN IN 5' <24 G) WATER 6 PUMP
' THRU HOMOG AT 4800-5200 PSI INTO SV
W0VJ5 1984
WHILE HOMOG, RUN 5* (237 G> WATER INTO V-349
RUN 10004= WATER INTO V-384 HEAT TO 110-120*F WEIGH.INTO V-384 & PUMP TO V-349 RUN 10O04 WATER iV-JTO V-384 6 PUMP TO V-349
ADJ V-349 TO 20- <946 G) 6 STIR 15 MIN t RECORD DENSITY: /i025L&/ML (1 .078-1.081)
2165 1 32-D I 2165
WHEN S-11 HOMOG COMPLETE, ADJ SV TO 60'(3084 G>
RECORD: PH IQA 6 ADJ TO 10.4-10.8 USING N-7-D
AT 5% (10 P''ARTS WATER TO 1 PART N-7-D) ASSUME 50%
PHON N-7-D INTO SV f, RECORD: PH ___ _
j
HEAT TO-1?0-|94*F IN 55-65 MIN 6 REC:HT ltSt*F
h RECORD: f Ts_*F NOTE; STRIKE MUST BE STARTED IMMEDIATELY ON
rnMDi rTTntj nr ur*r t w c
____ I 7-D 1
I
Ldr
_____COHTYP JOB NAME:
0^)<096DMC PAGE -02 DATE PRINTED:10/7/82
EQUIP*' MEHTl
PAGE
CG 04 KO-906-D.<C)
USE 1 N-
USE
LBS ] CODE IBS
1 WHILE HEATING SV RUN 46' (1265G) WTR INTO V-343]
METER IN SULFURiC ACID -60% FROM V-386
|
1 1M
,4!&</l .4/GAL ^.9.p_GAL * '
|
J23M STIR IS MIN OR LONGER
|
j^-TRECORD: DENSITY/iQXS'.G/ML <1.T8-1*02)
I
*Z***2*-'?:-- ^^njHEN~5"20*liiATING~COMPLlTE7"RlcOR5T*"pHl2j^ ]
Y^L^TSEl V-343 ACID PUMP AT 65 SETTING <225 MIN)
|
i^T J^ET V-349 SILICATE PUMP AT 57 SETTING <180 MIN) | IMMEDIATELY METER IN V-343 6 V-349. MAINTAIN SV|
SV 6t 1 90-194*F DURING STRIKE
RECORD: V-343
V-349
TIME V-343 -V-349
NORMAL
INCHES INCHES
PH
\J 20 MINA^JT <43)js:. 40 MiN/gtp <39 )_*/_
-1 HR /JL& (3. 5).
2 HRS Hjt$ < 22 >2
<16)^ < 13 )
< 7) 7
tJZ. (9.3-10.0) (9.3-10.0) (9.3-10.0) (9.3-10.0)
3 HR$iZjt9 < 1 0 )l_&?
Q)J*Z
(9.3-10.0)
FINISH /`ZJC < 0)^
( 7.5-8.5)
NOTE: IF PH DROPS BELOW 9.3 IN FlfcST HOUR, SJjOP
PUMPS h SEE SUPV. IF FINAL PH IS A
8.5, ADJ TO 7.5-8.5 & RECORD: .^^PH
. -I , 30 | SIFT Tr'-TTfHt^'rTTtr ft.
ASSUME 77% I
I 27-D
I | 320
I' I
I
7~ *
i i
I U-
24A7-D
IC,,
3S#- i2<?5 &) WATER TO V-385
I
7
AgD & STIR FOR 2 MIN FOR 5 62 jjy- ASSUME 50% 136
7--D i 68
RING STRIKE CHECK LEVEL IN V-387. F LOW LEVEL LIGHT IS MOT .LIT, GO TO S-37 IF LOU LEVEL LIGHT IS LIT, VERIFY BY CHECKING
THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
TEARATE MAKE-UP PROCEDURE.
I RUN IN 27' (268 GAL). DO NOT MAKE UP THIS I . SOLUTION MORE THAN 30 MINUTES IN ADVANCE, n
i DELAY BETWEEN END OF STEP 43 HEAT-UP AND I^START OF STEP 52 HOMOGENIZATION SHOULD BE jr J.ESS THAN 30 MI MUTES -
3TVTORN ON STEAM 6 AGITATOR 3^<>*ADJUST TO 37* <366 GAG-K4J 17&^I82*F AST\lMT BADGER METER F0R/572J)
PUMP IN FROM V-387 TRRCTljNDERSRFCE DISTRIBUTORS siS^FAST AS POSSIBLE (ISOBUTYL STEARATE, BUTYL
ARATE, EMCOL P-10-59)
T OFF PUMP TIR 3 MIN AT 178-182*F FOR S 52
NOT SHUT OFF AGITATOR
468 52 52
I I
69-A} 55-A, |
468 52
52
| WHEN V-349 MT, RINSE IN WITH MINIMUM WATER ?T PUMP AT ZERO SETTING,
WHEN V-343 MT, RINSE IN WITH MINIMUM WATER &
1 TURN OFF PUMP MOTOR.
I
DUP050060055
LOT:______
0OHTYP JOB NAME: 04KO906DMC PAGE 03 ' DATE PRINTED:10/07/82
PAGE 3 CG 04 K0-906-D (C)
USE N- USE LBS CODE LBS
AT TO 198-20*F IN 5-10 MIN
SB WATER LINE & DISCHARGE VALVES AT STEARATE
PUMP
OEBN V-388 DISCHARGE VALVES TO STEARATE PUMP
ET
WATER VALVE AT STEARATE PUMP & RUN WATER
THRU HOMOG AT 2900-3100 PSI TO SEWER
WH2LE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE
TO SV & CLOSE VALVE TO SEWER
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
N ON PUMP & HOMOG V-388 TO SV AT 2900-3100
PSI. MAINTAIN SV AT 198-200*F.
E HOMOG V-388 TO SV, SHUT OFF WATER VALVE
AT STEARATE PUMP ASAP
N HOMOG COMPLETE, RINSE IN V-388 WITH HOT
TER FROM HOT WATER MIXER
HOMOG & STEARATE PUMP
MIN AT i98-20*F
FF STEAM
IN LIQUID ALUM USING BADGER
SH ALUM LINE WITH WATER
RECORD: PH;&*?. C3.3-3.j p
IF NECESSARY, ABJ Pti^TO 3.3-3.7 (DOWNWARD ONLY)
it RECORD: PH` '
NOTE: USE LIQUID ALUM, N-115-D.; ADD TO SV VIA
BADGER METER. STIR 5 MIN AFTER EACH
ADDITION.
ASSUME 50%
_ ,,N N-7-D FROM S32 IN 4-6 MIN 6 STIR 5 MIN
ECORD: PH-.T*#^*<A.0-4.2> 6 IF NECESSARY, ADJ
TO PH 4.0-4.2 6 RECORD: PH____ . ASSUME 78%
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50%
"IPHON N-7-D INTO SV
DO NOT STOP AGITATOR
540 | 115-D
115-D
L___ I 27-D ______I 7-D
I .1
270
GrA*erm
. "7 Ai>tf inf:
VO 7
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