Document K4vwxMdq9p1EdweGgzG0zGO6
S.V7?HF HILL g,0^>
C.V. V-9,V~10,V-13,V-14
Dfi l fc. I-'K l f\ l HU; i & f w { / & i
D.y.
CG 16 CODE RC-3-A
PKG___
( DATE )
*
(LOT NUMBER)
EST. WTl 1729* LBS.
PREPARATION NOTES:____ _
PROCESSES'
. APPROVED BY
< > RC-3-A
<C> BBK 11/5/81
TYPED BY:' JMH STANDARD HRS. ___ _
TIME
EQUIP 1 /MENT 1
- 11 PREP i
1l !
1
1
s assstpt -as cs ss ss as sr-as ss asss.s
1 ` (.NAME: MONASTRAL RED B
5 PAGES
1 ' I INSTALL TEMP 6 AMP CHARTS
n
A.
|' WEIGH
+/-600r
OF
RC-1/RC-3 BORAX SLUDGE
1 FOR S5
3 I DIR LIQUID FROM SLUDGE & Wff' TO CLASSIFIER
I INTAKE .
,.
4 1 OBTAIN +/-20O*.CHOPPED ICE FOR ST3-B
I
V
USE | N-CODE | ACCT
LBS 1
1 LBS
. .f f :1
11
1 i1
1
i
HF 1 5 I SHOVEL 600$ OF BORAX SLUDGE <EQUIVALENT TO
MILL
| +/-300S 10O% BROAX) INTO HF MILL. NOTE:
2 | TOTAL WEIGHT INCLUDES LIQUID REMOVED IN S3.
I 6 i ADD
18 |
1 7 1 START COOLING WATER SPRAY 8 I STIR 3-5 MIN TO UNIFORMITY
~V 1
9 I STOP AGITATOR 6 DUMP IN. NOTE: RECORD:
130 |
I LOT, $100%, & 'AS IS LBS' IN S35.
10 1 STIR 3-5 MIN TO UNIFORMITY
11 I ADD IN 5-10 MIN WHILE AGITATING
300 |
12 i IMMEDIATELY START MILLING CYCLE
13 1 STIR 4 HOURS, MAINTAINING 38-42 AMPS AND I 110-130 BEG F.
[ ` N-7500-A LOT
MILLING HOURS
I _---------
i
i
i 834-B|
0
1
'1 7500-AI
0
1
i 972-A| 0
I
1
1-vA-. AFr^T/2~Hi MILLING ADD'TMN-975-a "6R
| TRICKLE IN WATER TO MAINTAIN 38-42 AMPS, | DO NOT ADD N-972-A AT LESS THAN 10 MIN I INTERVALS. RECORD ADDITIONAL N-972-A I USED'IN S35. I B. IF NECESSARY, ADD N-57-A TO MAINTAIN I 110-130 DEG F. | C. IF CAKE FORMS, STOP AGITATOR, SCRAPE | MILL WALL TO PERMIT HEAT TRANSFER. I D. RECORD NECESSARY DATA IN SI 9, 20, 35 I AND PAGE 5.
N38957
CQMTYP JOB, NAME = 16RC003AMC PAGE 02
BATE PRINTED:12/07/01
EQUIP KENT I
I PAGE 2 OF 5 CG 16 CODE RC-3-A
USE <C> LBS
N-CODE ! ACCI I LBS
CLASS 114 I DURING SI3 STIR, HOOK UP.LINES FROM DORR
3 I I CLASSIFIER TO V-10. NOTE; FEED VALVE MUST I I BE CLOSED*
115 I OBTAIN TWO'55 GAL* DRUMS FOR S27*
I1
I
SHRIV 116 I SET UP 20 PLATES EACH IN NO. f .& NO. 2 4 I SHRIVER THICKENERS
i
HF 117 I ADD 5-10 GAL* WATER TO HF MILL* CAUTION: I
MILL I I TOO MUCH WATER WILL CAUSE CHARGE TO SPLASH I
5 I 1 OVER EDGE OF MILL*
I
118 \- STOP AGITATOR {. TURN OFF COOLING. WATER.
I
II
'
`
.i
MI SC 119 I RECORD:
6 r ICHG I DATE*
I t | START
I TIME I START
DATE FIN
. | TOTAL | TIME | MILL | FIN I HRS
I--
3
I 'I 4t Ii, " -.r 19"^>977
I I II
1r*'*
I I 7 U :f - 6
( I 8 16- f -3 2-\S3e
r9
1 10 r
- $Al
-Ail
tfm
IV i
I
^J
**
1 I4 \(e~it>-'n- jAB-v
. I . ^ ^ /I * _/ Li
I 1--------- ----------------- .--------------------------------------------
120 | RECORD ACCURACY ONCE PER SHIFT
i j MILLING: '
II
II
| AM- | RE-
I I II CHG |
METER I CORDER
T I DATE|TIME| NO. | AMPS I AMPS | | J J jmm ............................... <
WHILE
I
II
HT IREGORD I #F | *F . |
1I
J 5/. *f ;|y 4 - ^
^
II
`I
I II
I I
I
i
I IL
V
1 H6-H I
'tm 1/26 -/17 ]
SV-11 121 I ADD 10* <122G) WATER TO V-11
7 122 I HEAT TO 140-150 DEG F FOR S24
I- I
'
I 1'
:
\
DUP050047364
CO'MTYP JOB NAME = 16RC0O3AMC PAGE 03
/ * J.
EQUIP }\
MENT 1 1. |
111 PAGE 3 OF 5
CG 16 CODE RC-3-A
(C)
13/1 4 |23 1 PUMP 2 CHARGES FROM HF MILLS TO VI3 OR VI4
?: s 124 1 WASH OUT HF MILLS, WITH HEATED'WATER FROM
1 I SVtAJ 41
125 l ADJ TO 24* (408G) AT 140-150 DEG F
126 IMMEDIATELY COOL TO 75-80 DEG F
127 1 RECORD DATE ON BOTTOM OF PAGE 5 11
BATE PRINTED:12/07/81
!l USE | N-CODE 1 ACCT
LBS
| i*
_ 111 LBS 1
11
|1
1
6X330 | 57-A 1 0
I
1
CLASS 128 1 BACK WASH LINES FROM CLASSIFIERS TO V-13 OR
91
V-14
129 1 PLACE 55 GAL DRUM UNDER SLUDGE DISCHARGE 6
1 1 START MOTOR 130 1 OPEN INLET VALVE 6 RUN V-13 OR V-14 THRU 1 1 CLASSIFIER TO V-10 AT 2.5-3.0 GPM
131 WHEN DRUM CONTAINS +/-45G OF SLUDGE, CHANGE
DRUM, WEIGH 6 RECORD IN TABLE ON BOTTOM
OF PAGE 5
132 WHEN V-13 OR V-1'4 IS MT, CLOSE FEED VALVE
6 BACKWASH LINE TO VAT FOR 1/2 MIN.
33 OPEN FEED VALVE 6 DRAIN VAT TO CLASSIFIER,
DO NOT WASH IN VAT. NOTE: 4 OR FEWER HF
MILL CHARGES MAY BE RUN FROM V-13 OR V-14
TO V-9 OR V-10, WITHOUT TREATMENT OR
CLASSIFICATION. RECORD:
CHARGE NO.______ _____ ______' ______
1 1
1
1 1 1 1 1 1*
MISC 134 10
REPEAT S'S 1-23 UNTIL 14 CHARGES ARE
I
COLLECTED. *#CAUTIONk *# AFTER 9TH CHARGE!
WATCH VOLUME IN V-10.
|k ***CONTINUE TO NEXT PA'GE FOR CHART*****
DUP050047365
CQMTYP JOB NAME * 16RC003AMC PAGE". 04
DATE PRINTED12/07/31
EQUIP 'T I "
MENT I I PAGE 4 OF 5 CG 16 CODE RC-3.-A
I USE (C) | LBS
N=C0ii'" ACCT LBS
HI SC 11
135 iCHARGE OUT RAW MATERIALS BELOV
I--___ ____________________________________
RECORD | i
SLUDGE
| I N-7500-A
*I
INI | I I *
iCHG MILL IN834 AS 1 * l?72| I $ |
IAS
I NO. NO. | * IS 1100%I * | LOT | i 00% | % US
lOPTRI i* i
ir i
X
w 6ab\
J`9>j[ Tif
;~m\ \/>i I
It i
i
1C
IJ I
\%
I (l I /P~
\*y 1/V I I
/ * I 3* I
1
I TOT |
l---~
IIB
ii. %. ifSi0( 11 3# 5* *1
\r%
\r Y^0
k 3t
(2ff 1 \j %W 1
ItCC 1 1
I /% i<^(p^i3o^i3p^!S,Fj/3'e>iff.oiy4y
to&l
I tS 1<ZX9<913<POteed&oogi^ P9./I/31 I/| 16*0 I %a
/^vS*t
fe!l/f . I4*d tern
I/? \6>o0 lSoo \<336'A00|V^Af&. i\ 1/J2O0
\[Q \6>c>0 \&t>0
i)i |Vp 6
I#/44/34' I
km\
ii g
iwiS^f i#Ja i^
i
ii
II
i* i
I I- i i
II
lt
}I
i
II
ii
i . 1-
{_m_
I4JP01
i/fM
%0 . J -7^
i i,
. ;'' > ' ,/'<
136 | ENTER RAW MATERIAL TOTALS IN "ACCT LBS?
I I COLUMN
II
' "-
'
1
1 J.
972-AI# t
834-B \a
1J 7500-A \/.
27-AJ14/ ! 1 i
;i 1 1
.J 1 J1 1 1 i
1..
V~1 137 l HEAT V-10 TO 150-160 DEG F 12 I 1
V-9 13
s
138 I PUMP V-10 TO V-9 CAUTION DO NOT OVERLOW V9I
139 I START AGITATOR
I
140 | ADJ TO +/-50* MAINTAINING 150-160 DEG F
I
141 | RINSE IN V-10 6 V-10 LINES'
I
142 | CIRCULATE THRU SHRIVER THICKENERS TO SO* }
I I <22200 AT 150-160.DEG F
I
143 | RECORD: -START DATEttftl TlME^jgtf VOLjQjf--* I 144 | CIRCULATE UNTIL EFFLUENT REACTS 300 OHMS |
145 | RECORD: FINISH DATEfcl TIMEI
I I OHMS^tAJ^ PH______(8.4-9.0)
I
I I TIME III1III------------------------I-------- 1
I I OHMS ||IIIII------- I-------- 1
I I TIME|II!_,,1IIIi
I I OHMS |____ |_____ J ___ 1 ____ I
1_____ l ____ _ I____ I
, j----------------------------------------------------------
--I
I |NOTE: AFTER 16 HRS WASHING TAKE OHM READINGS I
I | EVERY 4 HRS
I
J 46 J SHUT OFF WATER
I
\
DUP050047366
> JOB NAME 16RC003AMC PAGE 05
DATE PRINTED:12/07/8f
EQUIP 1 ! ftcNT w j1 TM m 1|
f. v--? 147 |
148 1 149 i
!I 150 1 151 I 152 1
11 1.53 1 11 11
11
i .1 11
11 . CHG1
NO - 1 1 ft 2) 3441 5461
7481 941 0|
114121 134141
I USE
PAGE 5 OF 5 CG 16 CODE RC-3-A
(C) 1 LBS
' 1--------
CIRCULATE THRU THICKENERS TO 23* <10120 DISCHARGE.INTO 55 GAL. DRUMS
1 1
WHILE FILLING DRUM TAKE A 1 QT. JAR SAMPLE 1
6 DELIVER TO CTL FOR D.C,
1
RUN 10* <4500 WATER INTO V-9
1
HEAT TO 158-162 DEG F
\
1
RECIRCULATE THRU SHRIVER FOR 15 MIN DR
.1
UNTIL EFFLUENT IS CLEAR.
1
STOP AGITATOR
*1
START
FIN
OPTR
1
.
1
11I 1
1
| VOLUME
1 FINAL I N-57 | SLUDGE 1
VAT UNIT 1 FINAL l TEMP 1 USED | CLASS 1
11 I i
.1 I
1 , 1' 11
I 1.
1' 1 1
1 1 1
I1
1
I
I
1
11
1
1
1
11
1
1
J'
1 1
11
1
I
1
1
N-CODE | ACCT I LBS
--r*-- I "----
DUP050047367
DUP050Q47368
DUP050047369
^ . V'J>\ v
DUP050047370
DUP050047371
MOON
;
6 &&
DUP050047372
DUP050047373
NOON
7
DUP050047374
'K'tf 9
VI DUP050047375