Document JrpaL9raGQNYr7n3oBvZXz9jX
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(a u t o ma t e d )
CODE KY-787-D
PKC
APR. 35192
EST WGT
1090
LBS
CV
STD HRS ____
l4 YC-2-B
TIME
93 4 Ll Oo Tt_j^v ^ p . stpoo #
LOTA
. r^OC) it
LOT_
MAKING INSTRUCTIONS: BATCH UNIT
0v
<y/c^
PROCESSES
APPROVED BY
<> KY-78747 ) :w k 9-22-76
{ ) ( ) )CG 9-27-76
( ) < ) 4TW 9-30-76
() ()
RE TYPED BY
PUNCHED &
APR 3 1980
QTAL WGT 34qOl
NON-BLEEDING
JIPMENT
NAME: "KROLOR" YELLOW MEDIUM
USE LBS
I > ff|JN bO" (992 G) WATER llstto V-203 SST^/TA77)/e a/i/'^k//^sh
l -gEIGH IN PRIM & POUR IN
~~
ffillMP IN AND STIR S MIN RicORDi STARTUP
LOT 48 x 50
S,QG?(u
N CODE
32-.0 YC-2-D
ACCT LBS
W 2400
//
frffij jsP5^
c?#oe> -<3&0o
V-203 THRU HOMOG #3 AT TtjQO^ggQO-PSI INTO V-205
HEN V-203 MTY, WASH COLOR THRU HQMG AT 1800-2000 PSI USING1
MJ-NIMUMJJATER i<* DMrffiInD aV/^-2or0y5^TVOL
" &. ADJ TO 60" (2100"g X
1M0G STRAINER &. CLEAN IF NECESSARY_____________ . ,,
<?/%>& /fW
/?*r?/-77t7V*? <?/l/ /eAJ'Sf&gh :
fj5N>'10,r C5l4 G) WATER INTO SV. START AGITATOR
M
ML
[PUMP V-205 THRU HOMOG AT 4000-5200 PSI INTO V1 r>r~~dRD: TIME START V:3CsJh TOTAL MIN VZh
~
IF HOMOG PRESSURE FALLS BELOW 4000 PSI ,^3-WAY~
VALVE WILL RECIRCULATE SLURRY. TO V-20S V-205 MTY RUN IN 5' (240 G) WATER AND PUMP THRU HOMOG' 4800-S200 PST
- SET FORMULA SELECTOR TO POSITION^ (V-24^)~Oir (VsZkk)
____________ ~ RESET PB-SET 22TC iRl AUTO REMOTE (TEMPERATURE IS SET AT 190-194F)
~ LEVELS AND SET RAW MATERIALS COUNTER //I AS FOLLOWS:
# " PRESET' .. PRESET 7#>
:
60 GAL
135 GAL
FLOW CONTROLLERS AS FOLLOWST
TO (N-27-D CONTROLLER) IN MANUAL
20 (N-27-D WATER) IN MANUAL LOCAL N-27-D/WATFR RATIO)
10 (N-32-D CONTROLLER) IN MANUAL
g20 (N-3?-D/WATER IN MANUAI I fiT.AI FC20 N-32-D WATER) IN REMOTE iem N-32-D/WATER RATIO)
0.83 GPM
AM'3.20 GPM .0-8 GPM 4.47 GPM
'oTBT
OPERATOR STEP PB
RE80~RD, J.EVEL 2 LG
j. IF BELOW VW FOLLOW SOLUTION-
OR N-27-D
35E TbO" go-A 27 m
32-D 1840
ADJ JO 11.1 -.11.3 USING N-7-D DILUTED TO 5% ASSUME' 50#' PARTS WATER TO 1 PART N-7-D)~ INTO SV. RECORD pH UV3
OPERATOR STEP PB
7-0 m.
DUP050456992
JUIPMENT
PAGE 2 CG 03 CODE KY-787-D . '.
EST. WGT. 3**9 _____,___ LBS. n. n/
.sv SP STEP 06/39 - AFTER HEAT UP RECORD; pH , ft 19.5-1 y-4>)
SP &
SWITCH 3FC20. 8FC10. 8FC20 TO AUTO '?k OPERATOR STEP PB
CP SP STEP 10/43 - WHEN 3FC20, 8FC10, 8FC20 WATER FLOWS IN LIM1TS
5
i4 SP SWITCH 3FC10 TO AUTO
OPERATOR STEP PB
"ISP SP STEP 11/44 - WHEN 3"C10, 3FC20 FLOWS IN LIMIIS, SWIICH
use LBS.
.3FC20 TO REMOTE
OPFRATOR STEP PB # nURINO STRIKE. RECORD pH & TIME AS FOLLOWS:
SP STEP
,, ... AtH Vfnzrr--
j > is\ S
V-pip/V-244 13/46 (30 MIN)
PH 5f*~]
RANGE
9.0-10.0
TIME ' 1:
14/47 (60 MIN).___ _____ or\ i.....
9.0-10.0
y: AC
1S/48 (2...HRS1
-A
_9.0-10.0___________
1- i 6/4q (2 HRS 25 MIN) a,
9.0-10.0 4:^5...................................
1 7/SO (3 HRS FINAL)
TT
7.5-0.5
lO'-XS-
NOTE: .. IF NOT AS SPECIFIED NOTIFY SUPERVISOR & NOTE IN LOG
/ IF FI MAI d H .is ABOVE 8.5. ADJ oH TO 7.5-8.5 & :
^
.M--..... --RECORD,,PH.________
ASSUME 77%
y
339
j2r^!/
WHILE STRIKING, RUN 30" (234 G) WATER INTO V-339
"
ADD IN ,7-8 MIN_________________ ____________ ______________ _____ _______ 1
350 .
WU1J TO 49" (382 G) AT 8b - 100F % ^STIR 5 MIN &. RECORD p H W > ^ (9.5-10.
STIR IS MIN OR LONGER TO DISSOLVE. FOR SP STEP 26
-RECORD VOL
" & CALCULATE
'f "(VOL) X 0.70= J3CCG
.jgf: SET PRESET m TO "4^ X. G FROM S 34
x
302 3C sl\DD 30" (360 G) WATER TO V-302
7 32L ADD & STIR 2 MIN FOR S 41
ASSUME 50% , ~m
243 &L SP STEP 17/50 - AFTER CHECKING pH, OPERATOR STEP PB
W- SFFT'JN 2 BAGS
SP -eP'STEP 23/53 - RECORD pH K.4- 13.7-4.2)
& ML RUN IN N-7-D-fROM S 37 IN 10-12 MIN &. STIR 5 MIN
CP "RECORD: PH*-#',!*5 (9.0-9.5) & IF NECESSARY ADJ pH 9.0-9-5
8 &. RECORD; pH
ASSUME 77%
(DILUTE 10 PARTS WATER TO 1 PART N-7-D)___________ ASSUME 50%
SAPHON N-7 INTO SV
''OPERATOR STEP PB
'SP-STEP 29/56 RECORD: pH<x)', \ 1,9.9-10.9} 1 mt II a w
'^-''Op e r a t o r s t e p p b
/uSr SP STEP faO - BATCH COMPLETE
100
N CODE
ACCT LBS.
27-D
T30-A 3T0"
;
'my ,'-Dv
/-
/
' 128-A1'' TOO--
27-D
... ... 7-D
START -wTtMUAPh---------------9P STEP
FINISH
TIME
SP STEP..
OPTR
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