Document JNr45ByDO6nkor5Zqy5X1mNG6
(DATE LDCATN
CODE KY--787-D PKG <ESTUttT)
PROCESSES
APPROVED BY:
<'> KY-787-D <T> FWP 9/27/85
at - COMTYP JOB NAME: 3KY787DMT
(LOT) CG CODE PQ
LOT
DRY WEIGHT
DRY CONT
NO* PKG
PKG WGT
TOTAL WEIGHT
ACTUAL USE LBS
s!aL&Q& I.' 100.00
1 0.00 __
____ ___
___
________ ____ __
______ _
________
BLEND "BACK FOR STEP 43 : KY-7S7-D, Sf i,
y
/ter /e*
EQUIP
NAME : *KROLOR* YELLOW-MEDIUM
ON 6-3 OR GET FROM R/M. USE | N- | ACCT LBS | CODE i LBS
"BEFORE USING SV MAKE SURE N-2S-D LINE (HYDRO
CHLORIC ACID) IF ANY IS BLANKED OFF'* .
RUN 69*<99 G> WATER IN V-203. SET AGITATOR OH
HIGH SPEED.
WEIGH IN DRUM G POUR IN (SODIUM SILICATE)
DUMP IN AND STIR
CHROME YELLOW MEDIUM)
RECORD; STARTLOT ___ __________
FIN aLW&n :
aao^---
!1 25 I 32-D J 25 50X5 IYC-2-B| 250
ADJUST TO 75* (1275 C> NOTE: VOLUMES HIGHER
HAN 75" MAY CAUSE DUSTING IN EXHAUST HOOD.
WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
OMOG AT 2400-2600 PSI INTO V-205
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
OF HOT WATER AT 2400-260 PSI INTO V-205
i'ECOR'D; V-205 VOL
G ADJ TO 6! (2100 G)
INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
RUN 1* (514 G) WATER INTO; V
G START
T J^MfirGITATOR
SV 1> 1 PUMP V-205 THRU HOMOG AT 480O-52O0 PSI INTO SV
-T | RECORD: TIME START/7^D0TAL MINUTES
| i NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
"IT-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5" <240 G) WATER G PUMP
THRU HOMOG AT 4800-52 PSI INTO SV
SP SP STEP 01 - SPT__FQSMUlaA--S ELECTOR TO POSITION
g 2 (V--243) OR POSITIONS? (V-244 cF" PRESS SV CAM RESET ps^flT 22 TO IN AUTO
REMOTE (TEMP IS SET AT 190-194F)
RECORD LEVELS G SET R/M COUNTER *1 AS FOLLOWS:
A. 11 LG -43f_Z PRESET #1 32 GAL (LIQUID ALUM)
B. 13LG X.|l % PRESET 96 141 GAL (CALCIUM
CHLORIDE 77%)
SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
3FC10 CN-27-D -SULFURIC ACID 607.- CONTROLLER)
IN MANUAL
0.64 GPM
3FC2 <N-27-D WATER) IN MANUAL LOCAL 8.36 GPM
3FR10 (N-27--D/WATER) RATIO
1.31
8FC10 (N-32-D CONTROLLER) IN MANUAL 0.84 GPM
8FC20 (N-32-D WATER) IN MANUAL LOCAL 7.4 GPM
8FC2 (N--32-D WATER) IN REMOTE
BFR1 (N-32-D/WATER) RATIO
1.76
OPERATOR STEP PB
198?
1 115-D 1 168
2-A | 141
27-D | 213
32-D ! 14
DUP050102763
1.0 Is
COMTYP JOB NAME ~ S3KY7S7BMT PAGE 02
BATE PRINTED:10/04/32
EQUIP KENT
PAGE 2 CG 03 KY 'j7f^zW
USE LBS
N~ CODE
USE LBS
RECORD LEVEL 2LG Z% IF BELOW 35% FOLLOW SOLN E-UP PROCEDURE' OR N-27-D
. ADJUST SV X1?-.43, <2470 G) . I RECORD PH %* ADJ TO 11.1-11.3 WITH N-7-D
1(CAUSTIC SODA SOLN) AT 5% (10 PARTS WATER TO i
'T N-7-D)
*, *
SIPHON INTO SV* RECORD: PH f/f,
ASSUME 50%
OPERATOR STEP PB
!.
I^T^P^P~STl.p-0l/597~AFTiR_HiAT~Up"~RlcORD~'"PH'-%r-
SWITCH 3FC20, 8FC10, & 8FC20 TO AUTO
OPERATOR STEP PB
P STEP i0/43* WHEN 3FC20, SFCiO & 3FC20 FLOWS
ARE IN LIMITS, SWITCH 3FC1 TO AUTO & PB
P STEP 11/44* WHEN 3FC10 & 3FC20 FLOWS ARE IN
1 LIMITS, SWITCH 3FC20 TO REMOTE
OPERATOR STEP PB
i&7 ! DURING STRIKE RECORD:
I I SP STEP i l V-243/V-244
/I H RANGE . TIME I i
I I 13/46 (3S MIN)
Zg 9*0-10*0
f | 14/47 (60 MIN)
M 9*0-10.0
\ 1 15/48 (2 HRS)
SIM 9.0-10*0 %Q_S,
j I 16/49 (2 HRS, 25 MIN) 3,1- 9*0-10*0
.
i 1 17/50 (FINAL 3 HRS) XO- 7*5- 8.5
NOTE: IF PH HOT IN RANGE NOTIFY SUPV & NOTE |
IN LOG- IF FINAL PH >8*5, ADJ TO 7.5-3*5*
!
& RECORD: PH___ *.
ASSUME 77% I
7-D &s~~~ 27-D I ,,____
-J^WHILE STRIKING RUN 30* (234 G) WATER INTO V-339!
1^9 I ADD IN 7-8 MIN* (DRESINATE X) CHECK FDR DRAFT ]
VENT STACK BEFORE DUMPING*
!
ADJ TO 49 * (382 G) AT 80-100*F
I
fJH^STIR 5 MIN & RECORD: PH ___ (9*5-10.5) CrK^TIR 15 MIN OR LONGER FOR SP STEP 26
I I
f^r'RECORD: VQL#_7_" 6 CALC XX" X 0*78 = JftXGAL
U34 i SET PRESET #STTO 5^?2JOAL FROM S 33
I
365
ii i 530-AI 365
135 I RUN 47' (360 G) WATER INTO V-385 136 i ADD & STIR 2 MIN FOR S 40
405-' ASSUME 50% 160 I 7-D
80
H 7/50 AFTER CHECKING PH, OPERATOR PB* |
=fN-TBt:AHe-'fuI-XC N)
I 440-
STEP 23/53* RECORD: PH ** (3.7-4.2)
I
RUN IN N-7-D FROM S 36 IN 10-12 MIN 6 STIR 5 !
1 UMTN
.
1>k T RECORD: PH.Oci. (9,0-9*5) * ADJIF NECESSARY 6
| |
RECORD: PHJl SST
ASSUME 77% I J3A
(DILUTE 10 PARTS WATER TO 1PART) ASSUME 50% 1
I (SIPHON N-7-D INTO SV)
1/2 L40PERAT0R STEP PB
^ x <ko
^
~ SIFT IN BLEND BACK: KY-787-D, flSiU. -4jLW*i
U4 J SP STEP 29/58* RECORD: PH J- ' & TIME
>45 | OPERATOR STEP PB
JJX-'t SP STEP 60* BATCH COMPLETE.
-4-5-8- A 1 1-1-0 i
i 27-D I 1 7-D
T"""7
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