Document JNj4e2myrGjKn0MzmX6QoJ38v

ABD00172717 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING NO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab ___ y2sJA Orel na 1 Each employee is issued a plant booklet entitled "Employee Conduct nnd Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. ABD00172718 LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING Attachment "AM X. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. A. Visitors P>. Contractors C. Employees (JT) All of the above 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors 3. Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality All of the above 4. A person who has an injury must report the .injury to: Hi's supervisor The security guard A His lead operator The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water Wash the respirator with warm, water, mixed with a mild detergent, according t o the manufacturer's instructions D. Respirators do not need to he washed ABD00172719 Page ___3 of 6 A 6. What should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder <? The correct operating procedures for the job D. How to keep on the move by checking on problems ' 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A. B. QSy Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: The vinyl reactor and vinyl dryer areas Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? At the breaker box with a lock At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Emp]oyee. smoking is permitted only.in what areas? A. B. C. D. /EJ As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned 11. Any. person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. B. (cj) D. E. Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor 1-^*. ^ ABDOO172720 At tachmcnt "A" Page 4 of A person should hi ways wash his hands after handling any chemicals before lie: A. B. C. G> Docs the next iob Docs reports or similiar paperwork Cnters the oast warehouse Eats or smokes p p Who is authorized to operate a Fork Lift truck in the plant? -A. Anyone who has driven a fork lift truck before 08 A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so What is the correct plant phone number for sounding the plant fire alarm? A. 81 61 C. 62 D. 63 What .is the correct plant phone number for sounding the VCM vapor release a 1 aria? A. 61 (jp 62 C. SI D. 63 What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? (Xu 63 B. .81 C. 62 D. 61 . ' Who is authorized to perform repair work on respirators? A. Instrument mechanics only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors ABDOOi 72721 Attachment "A" Rage _______ ^of__ (3____ A 18. Arc all Conoco plant personnel required to participate in the VCM'hcalth trainin';? Yes B. No 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to tlie vessel be blanked off? (P Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - A. 15* - 20* 20* or above C. Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. (A) True B. False 22. I,'ho is required to wear fresh air respirators when sampling dry blend blenders? Resin Technicians Dry Blend Technicians Compound Technicians Anyone sanpling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician Resin Technician f, Lead Technician Lead Technician liveryone in the laboratory 24. In the event of an emergency VC?J release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? @ The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse ABDOO172722 Attachment "A" Ta",e_6__ of (3 25, All trash, compound and resin containers are required to be covered with a lid because? A. Dust problems B. Better liouskeeping () 05111A requirement due to the exposure of VCM D. Plant safety rule 26. The scale on the Honeywell linit is calibrated to read from? (]} B. C. 0-10 PPM 10-20 PPM 10-15 PPM 27. During the course of your ;ift you discover that an unsafe condition has developed that could injury to someone or damage equipment, the action you should take' A. Tell the personnel on that jobs^about the condition and let then report it. J B. Don't worry about it because it is someone else's department C. Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible for housekeeping in the laboratory? A. Your Supervisor B. The janitor The person doing, the work 29. In the handling of strong acid or caustic solutions the following safety equipment must, be used? A. B. C. (jf^) E. Gloves Goggles or face shield Apron All of the above Hone of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home C. Before going to bathroom Before you do anything else