Document JJdNg8bbLXwZjBxjm2xzaNbBe
CODE KO-906-D PKG
< DATE )
STANDARD HRS*
CG CODE
PQ
01 YC01B 93
01 YC01OB 93
01 YC010B 93
LOT )
TIME_______ M
m wmw mw wy mi uw mm m iwmiwm
LOT
LBS
PROCESSES
APPROVED BY
if. < ) KQ-906-D (C) FWP DI/16/81
//,,<< >>
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JOB NAME 4KO906BMC
-** *-"
TOTAL EST'D WGT 5077 .-- |1.-*.ii_____ **'* --*^M.
EQUIP I NAME : KROLOR
RES* NO*( ORANGE R
) NON-BLEEDING
l USE
ACCT
I LBS NCODE LBS
211 I Jr\/RUN 6 "<990 G> WATER IN V-211 & ADD ASSUME SOX I 26 | 7-D j 13
k|
SET AGITATOR ON HIGH SPEED.
208 I zy WEIGH IN DRUM AND POUR IN
1 245 I 32-D } 245
I J<\ DUMP IN AND STIR 5 MINS. I I RECORD: START,,_Ajgtf**
1 !>
LOT5 =:r-
1 Jit
IYC10B | mm !l________ ?7-re
iZZZuZ .11
I /I ADJUST TO 75" <1275 G)
ii
} ><1JITH AGITATOR ON LOW SPEED PUMP V-211 THRU
V HOMOG AT 1800-220 PSI INTO V-208
I WHEN V-211 MTY,WASH COLOR THRU HOHOG WITH MIN
}
OF HOT WATER AT 1800-2200 PSI INTO V -208
,i
i -?n\RECORD:V-208 VOL.^/,,?rl* 6 ADJUST TO 45"<i662G>|
JL-TINSPECT HOMOG STRAINER & CLEAN IF NECESSARY
i
J
i
' --~
_________ _______________ _____ _________ . __ | ____j________|
5* <793 G> WATER INTO V-*-J AGITATOR b INSTALL TEMP CHART
START
1 I
V-208 THRU HOMOG AT 4800-5200 PSI INTO.SV-I
ECORD: TIME START Qzf2$A TOTAL MINUTES \Mt Q 1
IF HOMOG PRESSURE FALLS BELOW 480 PSI, |
WAY VALVE WILL RECIRCULATE SLURRY TO V-208 |
V-208 NT, RUN IN 5 <240 G> WATER & PUMP |
THRU HOMOG AT 4800-5200 PSI INTO SV
I
in
HOMGG, RUN 5" <237 G) WATER INTO V-349
r0G# WATER INtO V-384 6 HEAT TO 110-120*F
INTO V-384 & PUMP TO V-349
iO0$ WATER INTO V-384 b PUMP TO V-349
H4rjSftJMSV~349 TQL2p <946 G) b STIR 15 MIN
i inr\jmgmD d e n s it TT LeSra-G/MU <i .?s-i .s i >
i
2165 I 32-D 1 2165 Ii \
^HENS-iTT-i0M0G''c6riPLEfE7"ADJ~SV"T0"60*<3084~G)
RECORD; PH lOJk b ADJ TO 10*4-10.8 USING N-7-D
I | AT 5% <10 PARTS WATER TO 1 PART N-7-D)
II
^
A1? Si IMF *5A5
f I jtf^HON N-7-D INTO SV & RECORD; PH &ft
I ^/Th e a t 12
TO 194%-19/F IN 55-65 MIN & REG: HT i^VwF
|
m
NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON COMPLETION OF HEATING*
EQU
343 & 12
386 12 5 |24
SV
iru<; i>ni;i i wuvt,i\^ i tu. u ui\n i wi\
.i. nu* i >\ IV/ > VI Ml.
2 CG 04 1(0-906-0 EST UGT 3077$
USE N-
LBS CODE
HEATING SV, RUN 46" (126g G) WATER INTO
IN FROM V-386
MiSl,,,lSl3^#/GAL2.l*i.GAL
5 MIN OR LONGER D: DENSITY Is&ULG/ML Ci * Of 8-1 *020)
S 20 HEATING COMPLETE, RECORD*. Ph JSDS*
V-343 ACID PUMP AT 63 SETTING (225 MIN)
V-349 SILICATE PUMP AT 57 SETTING <180 MIN)
MEDIATELY METER IN V-343 & V-349. MAINTAIN SV
AT 190-194*F DURING STRIKE
RECORD:
START .
FINNIISH
MINUTES
V-343 V--349
m* :Ss
TIME V-343
V-349
NORMAL
AT 20 MINlfc
INCHES INCHED <43)_afl^ (18)jr^
. PH (9.3-10*0)
40 MINV
(39).
(16)
(9.3-10.0)
1 HR
(35)'
(13)
(9.3-10.0)
2 HRS
.(22)]
( 7)
9.3-10.0)
3 HRS
10)A^. ( 0>J3
<9.3-10.0)
FINISH
0),,__
< 7.5-8.5)
NOTE: IF PH DROPS BELOW 9.3 I'M FfRST HOUR, STOP
PUMPS & SEE SUPV. IF FINAL PH IS ABOVE
8.5, ADJ TO 7.5-8.5 & RECORD: ____ PH
ASSUME 77%
27--D 27-D
USE LBS
320
13Pfjir^0* (308 G) WATER INTO V-385 & HEAT TO
I J/^135-140F ,|32ri DUMP IN 6 STIR TO DISSOLVE FOR S-60
302 ADD"24t"(295"G)"WATER'"T6-'V-302 8 IJ34<| ADD & STIR FOR 2 MIN FOR S 63 U
ASSUME 50%
JRING STRIKE PUMP INTO PT PT _PUMP IN
9 i p ^^Cr u mp IN IJs Hs TIR 10 MIN WITH LIGHTENING MIXER FOR S 42
f1 I1 270 I 15-AI 270
1 136 1 7-D 1 68
464 1 169-A1 464 52 l 155-A1 52 52 1 160-A1 52
RiNG~sfRIKE*"RUN~T5^~(268~GT""WATiR~INTo""V"356*
RN ON STEAM TO 21* (366 G) AT 81-82C
2^TPUMP PT MIXTURE FROM S 38 THRU UNDERSURFACE r LJMjSTRIBUTQRS AS FAST AS POSSIBLE (42-T RINSE PT WITH HOT WATER FROM HOT WATER MIXER
* ` ^LIMP IN
>rXSH(rr o f f p u mp 30 min a t 8i~82*c f o r s 54
OO NOT SHUT OFF AGITATOR
i1
tl 1i iI !I !I JI
DUP050096687
E'GJUlV
CG 04 KO-906-D EST WGT 5077$
.1 USE I N-- I USE 1 LBS I CODE I LBS
SV Y\ WHgN-V-349 MT, RINSE IN J 11 148*j*^1SWe t^Mp'Vu m-3p43a t MzTe, r oRINsSeEt t iInNg WITH MINIMUM WATER 6
f
i ^k Tu r n OFF PUMP MOTOR*
J
14 TO 198-20*F IN S-10 MIN
*I 1ST | CLOJE WATER LINE & DISCHARGE VALVES AT STEARATE!
UMP 1
I OPEN^V-356 DISCHARGE VALVES TO STEARATE PUMP 1
i i ^h Ce t
|
152 ^KOPEN WATER VALVE AT STEARATE PUMP & RUN WATER |
I ^^THRU HOMOG AT 2900-3100 PSI TO SEWER
1
i53"T WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE I
! ^TO SV & CLOSE VALVE TO SEWER
J
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,!
fN ON PUMP 6 HOMOG V-356 TO SV AT 2900-31001
PSI. MAINTAIN SV AT 198-200*F.
i
WHILE HOMOG V-356 TO SV, SHUT OFF WATER VALVE I
AT STEARATE PUMP ASAP
I
"WHEN HOMOG COMPLETE, RINSE IN V-356 WITH HOT 1
lATER FROM HOT WATER MIXER
I
OFF HOMOG & STEARATE PUMP
I
5 MIN AT 198~20*F
1
OFF STEAM
}
-V-^aS FROM S-32 STIR 5 MIN
I
JRD;
<3.3-3.7)
!
IF NECESSARY; ADJJNrtO 3.3-3.7 <DOWNWARD ONLY)I
- 6_REC0RD:
.
I
IN N-7-D FRDMS-34IN 4-6 MIN & STIR 5 MIN I
RECORD: PH^M^r*f4.0-4.2) 6 IF NECESSARY, ADJ |
I TQ^PH 4.0-4.2 & RECORD: PH_____. ASSUME 78% I
I ^^fDlLUTE 10 PARTS TO 1 WITH WATER) ASSUME 50% I
I SIPHON N-7-D INTO SV
1
165 DO NOT STOP AGITATOR
I
!!
!\
^ /h i s
0
7
\
i ____ i 27-D
____ i 7-D
4T$*P
i
.!
DUP050096688