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Heating Ventilating Air Conditioning Guide 1939
ventilation a 2,000 fpm exhaust air velocity at the slot face is advisable
In addition, the duct should not be required to draw the air laterally f0j
a distance of more than 18 in. and the level of the solution should be kent
6 to 8 in. below the top of the tanks.
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Flexible Exhaust Systems
The flexible exhaust tube method may be advantageously used for removing dust or fumes. Flexible tubes having one end connected to an exhaust system and a slotted hood attached to the other end may be shaped at will to fit in with industrial processes without affecting the ease of operation. Efficient dust or fume removal may be had with use of relatively small exhaust volumes. This type of system may be used on swing grinders, portable grinding wheels, soldering operations, stone cutting, rock drilling, etc.
Spray Booths
In the design of an efficient spray booth, it is essential to maintain an even distribution of air flow through the opening and about the object being sprayed. While in many instances spraying operations can be performed mechanically in wholly enclosed booths, the volatile vapors may reach injurious or explosive concentrations. At- all times the con centrations of these vapors, and particularly those containing benzol, should be kept below 100 parts per million. Spray booth vapors are dangerous to the health of the worker and care should be taken to mini mize exposure to them.
It is recommended in the design of spray booths that the exhaust duct be located in a horizontal position slightly below the object sprayed. Stagnant regions within the booth should be carefully avoided or should be provided with exhaust. The air volume should be sufficient to main-' tain a velocity of 150 to 200 fpm over the open area of the booth, and the vapors may be discharged through a suitable stack to permit dilution, but it is better practice to pass the fumes or vapors through baffle type washers or scrubbers designed for efficient spray fume removal7.
Hoods for Chemical Laboratories
Hoods used in chemical laboratories are generally provided with sliding windows which permit positive control of the fumes and vapors evolved by the apparatus. Their design should offer easy access for the installation of chemical equipment and should be well lighted. Air velocities should exceed 50 fpm when the window is opened to its maxi mum height.
DUCT SYSTEM DESIGN
The duct system should be large enough to transport the fumes or material without causing serious obstruction to the air flow. It is good practice to proportion the ducts to obtain the desired velocities and suction pressures at the hoods, although in many cases only an approxi mation to an ideal design is possible. Many exhaust hoods, and par-
'For a discussion of spray txwths, see Special Bulletin No. 16. Spray Painting in Pennsylvania. Depart merit of Labor and Industry. 1926. Harrisburg. Pa.
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Chapter 34. Industrial Exhaust Systems
ocularly those used in buffing and polishing, are connected by short branch pipes to the main duct which renders proportioning impractical.
Construction
The ducts leading from the hoods to the exhaust fan should be con structed of sheet metal not lighter than is shown in Table 4. The piping should be free from dents, fins and projections on which refuse might
catch. All permanent circular joints should be lap-jointed, riveted and sol
dered, and all longitudinal joints either grooved and locked or riveted and soldered. Circular laps should be in the direction of the flow, and piping installed out-of-doors should not have the longitudinal laps at the bottom. Every change in pipe size should be made with an eccentric taper flat on the bottom, the taper to be at least 5 in. long for each inch change in diameter. All pipes passing through roofs should be equipped with collars so arranged as to prevent water leaking into the building.
. The main trunks and branch pipes should be as short and straight as possible, strongly supported, and with the dead ends capped to permit inspection and cleaning. All branch pipes should join the main at an
Table 4. Gage of Sheet Metal to be Used for Various Duct Diameters
Diameteb of Duct
Gaos of Metal
24 22 20 18
acute angle, the junction being at the side or top and never at the bottom of the main. Branch pipes should not join the main pipes at points where the material from one branch would tend to enter the branch on the opposite side of the main.
Cleanout openings having suitable covers should be placed in the main and branch pipes so that every part of the system can be easily reached in case the system clogs. Either a large cleanout door should be placed in the main suction pipe near the fan inlet, or a detachable section of pipe, held in place by lug bands, may be provided.
Elbows should be made at least two gages heavier than straight pipe of the same diameter, the better to enable them to withstand the addi tional wear caused by changing the direction of flow. They should pref erably have a throat radius of at least one and one-half times the diameter
of the pipe. Every pipe should be kept open and unobstructed throughout its entire
length, and no fixed screen should be placed in it, although the use of a trap at the junction of the hood and branch pipe is permissible, provided it is not allowed to. fill up completely.
The passing of pipes through fire-walls should be avoided wherever possible, and sweep-up connections should be so arranged that foreign material cannot be easily introduced into them.
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