Document J7xOjyLVgv1v6rdgaZrv2r82
/
Final Report upon the Physical Condition and the r. 1th of ITT- Tnyloye*.:.; in t he U.S.Gypsum } l~nt st h
A Ui- Uk
-1L O 'w- %*5*>
4 r."\w
- -f
The following report is subnit ted on the study began on June . 19, 1933, of the dust hazard in the Oakfield plant of the TT.S .Gyrsvr
A SURVEY OF Thu PLAHT was first iM.de and. our impressions were
j* c.iwMkScu ... w-.e pi cirr.lii^ry reporo cu June
orieA^y
>; *
these observations yielded the following points'which were regarded 4 .* 4
as significant:
'
The nine apparently offered no particular harsra
"
' as the ventilation was excellent, the operating r.ethtns
generated no great amount of dust and the rock and ore
,
canape.
'
The portions of the plant devoted to crushing,
^ -
calcining and grinding gypsum were quite dusty but owing -
to the nature of the dust this was not considered hazard
ous encept in one particular. Certain grinding`operations
were done in cuhr stone mills. The stones themselves
being quarto contained high percentages of crystalline
sills, which is a v.ell-rc ocgr.icc d couse cf pulmonary fl-
lo. _ o1 r.alor stress v.us. laic upon the necessity
of protecting the man or men who dress tho- huhr stones as these persons would be subjected to dangerous quanti-
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"arr-le "o.l
-ccieion: Operation! Tine: .
June 10, l?2'o
*1 - *. st - lst.dcuoh - li Rt.Waii: South - Rt.Zntry
Drillinr ir. Gyreur
'
" '
'
First Hole
^ ^ O -- , W kal
T n *f f\*O
Second Hole
IJotes:
Zlectric Drill.
A
**- N->4-V4-
--
w-
-- '* r ^
r
-- *
.. J .* M a
' --
- ^
Drilled one hole. Started second at
2 r:=u r.u.chin; v.'ithir. ter. feet. ?.oo.
4 -4
*? * O v -> w -
<-\r . -* n O
........... ^
" ,' *%
$ *
----T.ww *
I|~
-- J *- ^ 'J 9 - v '-J 2,050,COO
j*
w l. it -t . . - . ,.
j..
.trc^rachic onolysis cf die cypsua .y 7c" CaS0.fi : cH-C, 10;.' CaSC4, and
r
nt -
Or~? at Icn: Tin:
;cr. 27 - Ic Rt. 3rd 2cv.tr. - 2-i Rt. Main Scuta
'illin- in tiraiin" '
' ................... "':
''
Started: 10:57 em * er) n C r 5^
tr i -
- -------1 'cr
. 2 roles Ko mc::i
Dc.d ended - air in drcm near He of 3 1/2 rt. ' '
w" ^ ^
j
o
- j
^
.
2 ndard lirht field com . - roriracsly 1,500,000
>
i
t
* W <5 W
Hiilshed- 11:29
Air res chine - :vUto. feed - I" Trill. :.c
-
livmber of particles (less than 10 u) per cu.ft.
Li :*ht 'field
i:,1:1,000 -** * i -* "- - j - ^ w
e::ce-=u v.
silica co ilioa at t
ir.uri.
es
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Opera ti on: Time : .. a -` ' '" .' '
J\ ** p '' "*
.W' "1* ~w o M*- 2-14 F.t.Main South, next to ^ir Drill
Drill ins.i n the Roof.- , ,. ,,.....
Started Finished
2:22 2:23 1/2
'
.... '
not es;
rlas.: he Id close to head of .ran operating air drill.
Counts:
... l.'urjfcer of, particles- (less than 10yu) per cu.ft.of "sir.
. , linht. field -isaeetarc
t ci-o rro *v # , Vs
*r r*
- - *
^; `
-
J. ` " ~'
V
- ; * - ^ w v ; v wv * ' ^ _ i t\, ;
j...w
retrrrruphic analysis shows the rr.a-
---- tc i e
U.I*m w i-.'-T
...r
l*c c5 i c s ^ t * *' i*"* -i * 2.i j C C ^ ^ ----------- v w*;
<o 2
Zz.rr.~le c. 24 Location;
' ` Operation: ' Time: '
3rd i.'orth - end -auch,l4 Kt.. ain South - In Passageway.
Kao iir.g'Gyps'. V ' "' ' "
'
Started Finished
1:37
2 *57
"* i I'* i I` - & U" ' ^ C - 0 0 -i`i
.
I lO
oc.vc n-~uua over oracd and close .junction. with other drift.
.-Counts ;
1. x. .~"S. of oartio ie-s '(less' than 12 ai} oer cu.f'
air.
L j t - O f ^ s.' 2
> . - v.' I
-- w,
-*
V
er.ar.
standard licht field count is approximate!"
- . . . .
v
Sar.rio ::o.:
Operation:
- r.e :
.
.-it foot of 7/3 si.'aft.
Loading ... . .....
Started 3:47 1/2 . Finished ' 3s62 1/2
75 ft
C
u::c-
i:
- O v- O2.-vn mcs ;
Fit sk-5* above' crrund r.eor mi t n 1 = rf ro.rr-r-e v:---
shiited past set-up.
cassaire.
oder&ts draft of ..air through,
or of parti ole'r (loss'than 13 /a) per cu.ft.cf ai:
-
L* -- --
.M
V* ; --
.* >n
C 2 = ~ -- /*\ y x v -- V --W *"
*" ;
- f - - * ~ ^
* -
^ j1a5.2^ cc*.:n
i
I
-reraticr.:
'..e inning r'lc or
'
V. sighing and Crushing-
Started
1
Ptr. i .'S d 1
-*Ot fcS
One car rer -chute (2 chutes) cwT.t'ec
c or n r ci' chute.
.rti
c* *r **"..*.i;**j4 X"I w *m* ;' a
c.
^ w. a . t f' ,*.4
f
i
i
* * v
9
icld count io
i
Tl:ce : '
------- '9 --
Cet-up rent tc too at elevator at conveyor belt (conveyor bolt was carrying r-ypsun)
ana stcrare ca crusr.ea
Started ' 2 :31 2/3
V4-- ?v - ^
`'
-- e.r**- *
-- ^ w* accve conveyor be^t* ^yote ' **imcvs open
and strong -draft acro3 3- floor.
'
lvr.ber cf '-articlec ' (les s the f. 1C u.) ~er cv. f *:.
- - - '*" *
c M r:
7 --- *-*- --
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Locution:
i ^ ^ *,
. Tine:
ie>:t to Hurcr.er Screens
Ported: . 10 -54 1/.4'iriohed: 12 * 70 1/4
.. _ .
i~* - - v- J
4 1/21
1
- * /
.r --
cr:.:'t of air rase screen convenors, ?ast flask
and cut betrosr. screens." '' '
ic c o1
Location: - rerot i or. : 1 ins : -
Between Bs.ll I>*11 s
' Hall '.'ill Irindi:..-
' 'Started: Finished
11:18 11:2"
** .
<? 0
-Tur.s 23, 1935
.-COOS C cunts:
Flesh 5f hi ah, 1C* ire re each r.ill - 2 01 freer, era wall having :re eper. window. l-.cderate . .ncverr.ent of air. - Floor covered with fine dust; ' snail an:cunt leahir.t from one mill. . ... . ......
lot counted - "bacteria noted.
C t'
_oc_ticn: Creratiar,' -Tire
---or*- ouhr btor.e Grinders
. . -- J
___________ . . _
_,,
_ _ . Flask .
about .4 1/2 above floor; about 5 ft. above- and
Z ft. fro::. arsnir.c rf cricaer. ..derate craft,
of air across rccc. '
' "
VS i. i
Cr
<Oo
J vWJ > *-r<^ "*<1
oo
>
w ** . f". ~ "V
-SC.
Cperati s;
fr t - .
U V- 1L' OO
wlc.ci: ?1 Lr.z - Over ..cceler.-tcr Grinder Grinding -'Coeie ter.
.. i r 0 re c sun s : 40 it s.
''z:zz:
;
-lasi: o' above and 41 over .'"re- chute v;he accelerator dust is oeinrr chalcen on r.c**ir.
H t?i flr
4 --,
. I ...
n:
r Pl-r/w
. W mmm <*> 9
! -- v
V o*i 4?
T4
A* ^ i
^
- ) -- *-
n
?n /i
i
i7
> -v- .
<-> f i.'
>
}
^ r *i ,* e
,.o I/s-.r. ibpv-3 floor, in center of roox (500*
::2CCr). ' *,Vindov:s or-sr* on 3 side, "icrror. 7/ side-
,v;iis:.. ...
. _
- a r*
w j w v* w
I
I
location; Operation:
^ 7 ^ *' * a * ~j
Jut-3 taps vim
o macnine
D^
Fading isypsun plaster in* -jute "bass on machine rrovidei vith erahnvst
-^
- ---------- *
i w w*
ts W
*
..* -- .3 > -- -
. J * * . m.
Cl
- J -- - >
-- - -------------'
13 approni: o one a ntration
l
t
Leoat ion;
June 20, 1333
Cet-up r.e::c to ,/? .T.o.cV.i.-.e packing
..eci-fiber piaster. Close to ope:
&toa* as for sanple #8. -
-0 ttinutes
Eenarks;
. .. A. - J
-- ^ r.._
i s**
-- - --i.-'j - v
* - -
S
. .. -
c:_;u;.-: of line (25r per ten),
.o sancea piaster being -ace at
:f air
j -v, " jC
- n^
II - PiarJct on . II -->iSoeeting
--c, s o 0, o 0 0,500,000 cC, 'sC 0,000
The standard light field count is approrinutely15,000,000 v/ith .a low silica cor.: fat: ati ;n. '
/
c:
I coat ic;:: Cp n
.is
- * * '.*. : J3
- z -- _
*
i-
rpscs:'.
s;
ticces v -; s s
1C uj per
_ - , . _ - , - -w
; 1,3-0#COO
I eld c:u::t is approximately v; silica concentration.
i
Sansls ::o. 1-3.
Location; '"n A **p .
'e.tc to 9 I-Iinar.
* i ^
Cement-Plaster.
Started: 2:50 1/2 Finished: 2:54 S/4
above floor, 20 ft. from side wail .nd
I w
ir :
\t
* j * ^ *
M b.
^
l4
field conr.t is a??ro::i_-utely
lov/ silica concentration.
4
\
S
0
V
;r!2 O w------ -
piaste:
11 i v*
; at shoulder lovel r.t 11 s.r.1 c ten lee
* - ar
"a
1 * '" J
Ji
V*J -
Loco, tic
i
:cl;i. vide a
3
rc-tau
st
i
ac .1
sm.-
. r- r* .C w y
--
S t wT
:ro-
l' o
V
Sonvl;
Location: Co o rat cc n : Tir.e:
Lent to :->'I2 Liner - 2'..dec. Piaster Lininr sanded r lasts'" Starred: 9:50 1/2
n wj
Co
.-.lr Pre ure : 40 s.
11. Iron machine in different positions.
of ins: pint isles (lees oner. 1C ,u)
C J CO CO J
?hs standard li f i ;
c .n
rl M
la is -la
- - , -- ".n
- ----->------ - } -
i
s CIO,-/ coarse .sin.
1 9o
.'ext tc .'-12 I.lxer - Sanded ; looter ;;i er.
/* >
a * *
*_/ -* _ w
V.'l
cv;s
ooo
i **
-j
7l *l
<*v **. , wW
t;*.o ssna -iso1
j - V- -
eo
en -iroot
3 C;*.Ut-3
n *
o
osits
tr.ic
u
on 6CC-/
--- - -- r**,f7
-*--= ..
X-
il'i'.w C
TO
icr F2l.z.z
"I %*
f "* * *s
1 !
i.i S
i
--J
w. > <
v
\~j~ C O li. 1' C C
27.21
t^
\
o
i-.xr
..l..
. air V. a* W: r v. o i* suj.v Truant.
..Oiler crusner :::::.
_ tarr.eo
a
vt
-- .. a *
v.i:; = r, - - z
rtajr. -rcr. crv.
3.
-- * -- * * .
------- 1 4
--
'* C v 2Z2* C*l. *" --* .
3 as.tie
-- ^ Cl. L x
0
Cy
.*
V.
vt
b
*^
X
-
X
->
s
*->
0+
. TT
c '!*<2! c. i.; a ar. c r\x2^i<> r4"-~ *^ .-*<
2tone tririndna
.
C LA l C
9
< (
)
;
O 9 ** w j C ~
c,rid a i'
** i
~ *'^i -
is
I w' ' 9 CO and the 'cits t is r-rt.c ca
I
.*w C'i`
11 }T. , -. --
W v--.f
w X*
j? tf- v*`r . ;ca^s of .-.ci
soluble l&ter'is.l
~sun: oust
I
c? tht: ckhfhv
,-\r ni-.
TV; f'r
' 'f\ Tro r
of siiico.is or ary other form of pneumrrrkcricris must rest upon the presence in the industrial atmosphere of a sufficient quantity of silica particler. or other dusts known to produce permanent injury to the lungs in such a state of fineness that they can he inhaled. The foregoing tables report in detail the results cf dust sampling in represer.tc tive locations throughout the plant and in addition there are appended, in appropiate places, analyses of the various types cf material encountered,
In the mining operations men are engaged in work
-- --- i. c
greatest quantity. Chemical analysis of representative samples of
gypsum s/. ;v,s chat tr.e total acia inso-uo-e material varies from: a trace
to about 20p. Petrographic analysis of this rock indicates that it ~
: cntair.r approximately 7c.Cm gyps urn (CumCu 2 HgO),
anhydrite
(CuCCu), and lo.C.n calcite (CaCCg). rcrtur.ately there is not enough
silica r: ere
in th.c- r.acive ryrsum. to constitute a hazard `unless
f- - he. total rarticues in
air are in excess of
the
25C,CC0,C1C particles per cubic foot. The actual dust concentration
produced by drilling gypsum rock is less than 2,CC0,0C0 particles per
cubic foot of air. Previous studies have failed to indicate that there
is army ha sard associated with calcium carbonate dust. -Con: equently it .
is is evident chat there is nothing associated with the mining of
ordinary gypsum which could be considered responsible for the production
of silicosis.
I he second moot important reck enccunt -red underground is
V' * '"nr,ed anhydrite end represents a native anhydrous calcium sulphate.
v, .
This naterlsl shows frcr. a trace to O.C,' acid irso:urie i:.atr:Jrl.
.. i'.'.cc i .i: r r :k is hr.re :r thaw rr-'-.-vr w : 1:
' : : ' ' '
is reruir-?d in the driving operation : nd hi.-'-fr cis: r 'wr1 : rc-svli.
nverare counts obtained curlr.g this operation showed 11,650.000 parti
cles per cubic foot of air. Since the silica co:::e:.t sf thp s reel: is
negligible, the dust produced in drilling it can not be regarded as
capable of producing silicosis until concentrations of nearly 1,000,000,
000 particles per cubic foot of air are created.
ground involves the removal of roof rock from the haulage waps. This
to 58.0% of acid insoluble material. Petrographic analysis of this
about 60y calcite and 40;-; clay. Clay contains aluminum silicate ar.d
..ere for- it oar. non be said that drilling the r:cf rock presents no ,
dust haaard since certain silicates are known to produce pulmonary
r* s ** i c v4 m rr x *
--.ck from the haulare
waps is terfor ed with a **ack harmser drill and the dust concentrations
produced are very large. A count made near the head of an operator
during a typical operation, disclosed 1,930,000,000 particles per
cubic foot of air. Obviously, this work is theoretically the most
hazardous, from th< pnevmonokcr.iosis standpoint of all t.,e tasks per-
f creed underground, ar.d yet it can not be regarded as a serious hazard
far several reasons. -he work is not very extensive, it is intermittent
in character, it involves only a few wcrlor.er., and the dust produced is
not free siller, rut contains less than 40% shuir.u;; silicate.
*. . l
V A
Duct sampler secured in the haul;';*' w yr re: J 1 . J _ J r ' roc din* c1 ;k i:u\ i t ' ....................
suspended in she general nine cir is r.ct once r i'u.
1
RAY." CTiTSUk .FL.nkT lien engaged ir. this portion of the plant are exposed only to the dust cf raw gypsum. Samples were taken on the weighing floor, over the conveyers on the upper floor, an! near the hammer mill. These samples were all taken during regular operations end the counts obtained indicate that there is not an excessive curnMtg
hammer mill the concentration -..as found to be 11,500,CCD particles per
.;:.gerous, bu;
it is advisable to install equipment which will reduce the concentration
-- ^ '
-- V *- U. - ~
m m. ~ w ^ w W V ^
-- -- V >>* -- J
.V
W * -*
%. w' W>
'------I- M
c ---
rust createa
- t,.' Jr- 1
Chea:ical scaly: is of this dust shows
luble material does not'exceed Z.Q^. Petrographic
a:--pot- -- --u-u aT'trormm--te --y
ne:.'.in^ ar -- te D-auaC i/a HCw),5p
dead burned gypsum, IS.OJj calcite (CaCOj), and ifd anhydrite (CaCC^).
There are two sources from v/hich a siliceous contamination
may occur in this plant, namely: the refractory material lining the
kiln and the tvf r stones used in one portion of the grinding operation.
Neither cf thes? sources of silica can be regarded as creating a real
hazard for the following reasons: both the refractory material and the
bujtr stones are '.veil enclosed, the actual amount of cilice cue erntaminati
'added to the gyro urn is very c:: all (less than l.C"), end the duct con
's cer.trations around these operations is not excecslve. Samples taken
,1k
. . .
. *' * 4^'( *** -t
ivajr-y.
bctv.'cor t? c cu 2 cir c' z zsi d 'vvz t' f ovl.r 5 tor;-.
V
_.i - ; - >. w ,
u:...
; ic y.: s p-; r curie
- r> ~ 4 vc;o:: .vc:;;, iitu:.r.le3 v,c't also t: kc-r r.o.r the hammer
screens end near the call r.ills but due to bacterial contamination it
will be r.eces:
: o obtain new sarries from tnese locations. One
individual operati on, that of trimming the bu.hr stones, will be con
sidered later.
BLOCK PLAKT. The dust created in
clock riant is largely
air but this is r.ot regarded as significant.
sample reervered near th*
hs-i a; an opera;or using a hand miner shored less than 5,000, COO parti
cles per cubic f- ot cf air. This concentration is lev.- and would be
perr.is cable under ar.;.* conditions, -l;e grinding of accelerator (gyp u
\ 't,cc -- 1
23s ccn^^r^'tr'^.vi-ons 0*^ *.*'""*c"r^"^c.i`l".r ^5/3CO|vC'C
.S- - *
- vww
1-*-- -
- * v- U^A. *.. ,, -- ^ - --
C-.c-* . .u
>
equipment shcld be provided whlcii v.lll reduce this concentration to
--- S%
A.r.S dust oraated in tire beard plant is identical with that produced in the block plant and consists almost entirely of gypsum. A sample tuken near the center of the plant shows only about 500,010 particles p-r cubic foot of air. This concentration is lower than chat found on moot city streets. The grinding of accelerator (gy-su_ blocks ) produces cor.cer.trati or.a of apgr:rim.a tely 12,SCO,000 particles per cubic foot of air. 3his operation might be improved to reduce the concentration of dust, though it is not h.acrrdouc la cither composition or . sar.tlty. At the southern end of .ye board plant is a
;hlne for polishing veneered boards. Samples were not obtained near
* j-
' \j i.* - i t
. ^ f .1 1 --4 i. . A r*
. ..
. wW
-* 1
_ *0
^% . , ,, . . U- W ..
* ; ~ ' ** ` r* p .-* ' r * * " 5 .-;A \' <- .*. J. I-
*V . is being used "* ^ ^ ^ ^ ^ ^ in
this laboratory :.-z shov/n slo:-;ite to be relatively ir.aayaolc of rroduc-
4.ny*\ ^`'4 ' -\ v* ,-\ ^ e*
tits introduction of silica abrasives .vcv.id create
a very significant hazard. "-i
yVARZHDUSn^here are a great variety cf cuscs present in the air cf the -are';:ruse. r.'h lamest sin.cle c ::::1 it:f tl.es-.
QV-i--,4 ^ol rjp ^ ^ 4 s*
4-V* ja 4* 4
silica, and that 5- 2.0,-V%-* of the sand is freo quarto. ^i
Petrc.rrs.phic analysis
iU*-f** --- c--*- ov ;
m-
A -> J ^ ~ e re -
** CL " ^ t- "P Ck used
in
.Lc*. or. c heroics! seraphic ana lysis dis 0% free quartz.
'12 miner at the
ns oluble material.
Similar duct
::: over if7 r.ir.cr shews 3.0,, acid ... _ ^ 1 . .V. 1 . .aterial, while
the oust above i'4 miner shows only 2.0;"^ acid insoluble materiel. The
lamest part cf the sanded plasters ore node at the ,,'12 machine. Sand-
- A- .f v Q** *** i - r. +
d since the sail'd contains
Iren 2S.0,v to 53.0,^ quarto, the dust in the air may contain from 10.0,^ "
o 33.0^ quartz. . Obviously, the dust created in the making of sanded hv:-
/?*"4
,
"* yt*vi,:
plaster must be regarded as hazardous but this hazard appears to be
.
-- ''
. S.0
^ cw
* **T*
* ' ' * * ** ^
Samples cVt:ii-:--'i dvr ir.g *.*.: : p.:.ckir_ :f :r din-ry ; emcut plaster in both paper and Jute bare on machines provided with exhaust ventilation showed fren ,CCO,CC: to 11,000,000 partic?.es per cubic foot of air. another sample taken near the same machines during the packing of wood fiber plaster showed 15,000,000 particles per cubic foot of air. These concentrations represent about the highest remiss ible counts and it would appear a dp-* sable to improve the ericauca sgs-?:-
------------- ------ ; ----------- / -
ed the head of the operator. In general, hov-'ever, the tv :
;f
gypsum or wood fiber plaster on the machines protected with exhaust
C O-.w
S taaCSTl OZ1 wi;6 S C T ni 1*2.002? cl* t td
''
CC 21 -- -- 22 T*
3?** OO* mOCU 1*0. O' 'sZ'' ~L,Z.S't,:d2~ Oil C 'V. r o
com.os from 11,100,000 to 32,000,000 particles per cubic fret of air,
^ >-> r*
e* ^ - - - -- - U J v- ~ ^ --* -* ^ ~ ;
ruuutiaies of silica, the concentrations are two or three times -reate: than the usual standards remit.
Samples secured near the ^'12 Bates Packer (which has no exhaust system) during the parking of sanded plaster showed from' 2E,COO,COO to 44,000,000 particles per cubic feet cf sir. Since as much as cne third cf this dust car.be pure quarto, it is obvious that men pecking sanded plaster breath an atmosphere containing from ,011,000 to 15,100,000 quartz particles per cubic foot of air. This ic c:..si cured .r be a definitely hazardous eor.ee `.ration of harmful dust. The concentration of quartz particles per ruble foot of air
L 'j
re:1 this r--..scn iis
1;; re:c::.-enied tint the epsr-tions involved
ir. the
evure of sanded plasters be given special consideration.
A sample taken near the A12 mixer during the mixing of sanded plaster showed 146,000,000 particles per cubic foot of air. This o onoer.tr?.ti on is excessive and hazardous and should be reduced to within 10,000,000 particles. A sample recovered near the point where fine sand is delivered tc the mixer sh~'-d more than 11, OCC, CCO,COO
Ihe mixing ana caching ci sanaea piasters snouia oe acne
in a section of the warehouse which is separately enclosed and special
equipment should te installed to redvee the amount of dust suspended
^ T> *"0
w-- i * -- ^
-
3.h~ TlAbT. -he dust created in the sand plant is all
produced op th^ voces ring of the s.stds whose'analysis have been given
it ah-.
-----lin- '..sah she v;arbhouse. The silica content varies
from 32. oo'll.Cd and the amount of free quartz varies from 26.0,u to
52.0, v. A sample taken in front of the furnace showed approximately
3.000.000 particles per cubic foot of air. Though the dust is definitely
dangerous, the concentration is not high and the `hazard can not be very
great in this position which the operator of the sand plant occupies a
considerable portion of his time. A sample taken in the center of the
roller crusher rocm showed the excessive concentration of 227,000,000
particles per cubic foot of air. Every effort should be made to keep
the amount of due. in the air of this plant to a ni zmum which should
nr v exceed 10,000,000 particles per cubic foot for in these con-
cv. :r
vrt is dsisi^-,c3'*C'Vir,
Chemical unalvoi: or the ct n- stone:
has shown that they contain 97.0;^ acid insoluble material an.', petro
graphic analysis indicates that the material is practically . ure
normal quartz. ^ sample obtained near the head of the man engaged in
trimming these stones with an air hammer showed 6,SCO,CCD g: rtisles
per cubic foot of air. This concentration is near the maximum per
missible for cure cuartz dust and is
he regarded a: haza mcus.
or to eov.ir the oreratcr with srecioc exhaust
V '-J -
W
v. ntil' tier.
It is recommended that the following men be required to .i_l respirators until such time as the hst concentrations * n v;'n i: them are werbir. ~ are reduced to within the recommend-: ^ * -
1 o driving roof roc,-; cr as:
2.
rnf J
ym, r \ j y* -+ ^ - ..A..w ;
-J -
r ^
^ r*
All employees in the sand plant,
lien trimming buhr stones.
the methods employed it would :rrc r t::: r ' : V- 1 expect'd to excessive concentrations cf duct . Since- it i:- :r.cvn that severe julncnary das.age is produced by silica, and if it is assured that gypsum or calcium sulphate ir relatively harmless it becomes essential to ascertain the relative proportions of these two sub stances in the atr.ospheric dust of this plant. It was srsumed that this could be accomplished by railing a preliminary count of the total dust particles in the air samples, then dissolving the c loiun sulpha t-'
icles which would not be attached by acid. For technic: I reasons
this procedure has proven unsatisfactory and it is deemed advisable
to make a special study of this rrobiem in another visi- to the
slant which will b; :ace in J-Va iJr--sr.e dis.te fuf;
csea
- -. * J '
w* W
W ~*
a as: _e s cr. cover g.
n.n i
direct micr..:ccpic examination the relationship, cf various particles
lued. By the use cf this apparatus it will be possible to determine
not only the relative proportions-' of gypsum_and silica in the atmos
pheric dust but tc learn whether the gypsum may not have been respons
ible for the formation of aggregates of silica particles too large '
tc be inhaled. The subsequent sections dealing with she condition
cf the wo rimer, will disclose there is no demons treble siliocsis ancr.g
them, and seme explanation is necessary in view of the high cor.cer.tra-
tiens of silica to which they have been exposed.
F171J11.. 1 ~ M'J.l I'.'J. h I Oh 3 - wore made on 1-1 men employed for
maximum periods in various portions of the plant . '.Vith two exceptions
there was no evidence of disease of the lungs and in the two cases
y
_W ^
. -.
1 to.
4 */ X *
C< * U
to ^ to
4 t- J. fc. 4 4 ^/
4a O 4 i *- Cto C
-`i--'- curve fu: . cf the spire and a lev.- charges in treuth sounds
with rales in the top of his left lung. His x-ray picture showed
charges which c-uld be interprets - as healed tuberculosis. Another
man, Arthur L'.orette, was employed for nine years as a mason and brick
layer. While he worked in all departments he spent most of his time
in the power plant furnace and repairing the calciners. "Squeaks,"
both exprr t nr.d ir.spi: o*. , ~=restive of asthma, were discovered
on o..o
at examine.a -ns. His x-ray pictu: t shewed a ohard. degree
fully developed silicosis. Otherwise the physical examinations cf the
che : in the : men were quite negative.
In 7c of the 111 cases cloudiness of the sinuses in t-e
he d were noted cr. tr&nsillumir.aticr.. In the absence of a definite
his-.cry of sinus disease and without a thorough x-ray study of this
ccniltior. a ,,ef 1 r.ite diagnosis cf sinusitis could not be made. An
er.mll" high incidence of this'condition has been observed in other
dusty occupations.
Two cases of heart disease and' one of hyperthyroidism
were discovered but neither of these could in any way be caused by
inhalation of dust. In addition there were numerous .cases with bad
teeth, tonsils and nasal conditions which were reported to the men
t'.u-u hr. Daniels with the recommendation that they be given proper
medical or dental ettentlcn.
. r.'i::TGi::C'LOGIc;X
showed some evidence* of
abnormality ir. the lungs of 68 of the group of -s.l, but in none were
the changes very pronounced. No case could be diagnosed as silicotic. * ' - 'd?
-'bf.rvea could not be correlated with the tyre or dura
r.'..:n v ere grcup-d according to the theoretical hacard of their
occupation us hollows:
Table I.
QcoupatIon
.
Dumber In Group
Euhr Stone Dressers .......................................................
2
Warehouse only......................................................................
6
Warencv.se rius Other .s..................................................
'9
with
Miscellaneous Occupations with ::o "tr house Work.........................
Bloch Plant .............................................
hi .ir.r Only.............................................
Lobcratcrv Tester ..............................
IS 10 22
1
T'.vo main _ypes cf change, which right b-e due to dust, were ob
served ir. -.he roentgenograms} (1) an increase in prominence of
the normal linear shadows of the lung and (2) a diffuse haolness
throughout the central portions of the lung fields. In the table
following, the first change is designated as "F" and the second
as "p". The appended numerals indicate the intensity of these
changes. Their significance will be discussed below.
Table II.
rv of R oerttrenolcrical Findings
Occupation
Ho. in Group
Pneumcnolconios 1 s
Tuberculoais
0 i-l ?2 i'3 *" 1 :r2 ?3
healed
Ohlldhood
healed Adult
Uincrs
22 1 10 0 0 8 3 C
Elock Plant Only
10 1 3 0 0 0 6 0
Miscellaneous with
Occasional Ware-
house exposure
13 2 3 0 0 3 4 1
3 1.
2
2 0
1
1, M>. II . (Continued)
Os cup: t icn
C-rcvr
Board Plant Only Warehouse Only
Wererouse plus sene work else where
Miscellaneous Occu pation. with no Warehouse
Buhr Stone Dressing Laboratory
19 6
9
IP 2 1
p u J 1 y2 ~ i .
i:ee icu r. e u x c a
L licheed
du1t
52 2 0 8 2 0 21 0 0 2 1 0
4
i
1 0
2100240
3
0
110 0S9 0 00000.20 0100000
0 1 0
0 1 0
classification indie at inn a diffuse type of interstitial (?)
reaction occurs nost irequently in men exposed to pure gypsum dust,
the aresene; of this tree of reaction in the different occurs ticnal
rreves i:
- w U.
ZZX
4
cr
-//j
hiscellar.ecus Occurstione with Occasional '.York ir. Y,'arehouse..................................................
'Eoard Plant................................... . . .........................
Warehouse Only......................................................................
Warehouse with Miscellaneous Occupations
Elsewhere.
..............................
Miscellaneous occupations with no 'Warehouse Exposure......................................................................
Buhr Stone Dressing........................................ ..... . .
17/3 16# ll
0
The significance of this charge hs: not been definitely
ascertained for lack of autopsy material upon'which to base an inter
pretation. Individuals do not always show a degree of reaction
corresponding to the duration of their employment, but among the
^
rrcv.p of nlners 56,": of those employe for 9 to 12 years show It
while oft or mining from. 13 to 25 vow *- 5?.;.' of the men have x-ruy
changes of this type. In the block plant croup the corresponding
percentages for the same employment periods were 20 and 40^ re
spectively, while in the "Occasional Warehouse Employment Group"
none showed it under 13 years of exposure. In two diners exposed
for 9 and 21 years respectively this change was complicated by
seme emphysema. For these reasons we are inclined to associate this
change with an exposure to gypsum dust, but we have no clear ur.der-
standing cf the underlying prthcicyical cent It 1
The ether type of rear.-, penological change encountered
whit:; is labeled :!F" consists of an accentuation of the linear
shadows cast by the bronchi and blood vessels. This change could
not be correlated with the type of dust to which the men in the
various groups were exposed. It occurred in both the tuhr stone-~
dressers who must have been exposed to considerable quantities of
fine silica tut only two-thirds of the x-rays of Warehouse men
displayed It. John mi"h, who had v. cried for 10 years on the Sates
racier where he would theoretically inhale large amounts of silica
had a noivsal chest picture. This warehouse group of only 6 men is
probably too small and the duration of their exposures is too
limited (all under 12 years) to permit statistical analysis.
.
Possibly if the group were larger the figures would: have proved
more enlightening. It is still our belief that if silicosis should
appear after further exposure it would occur in men exhibiting an
"F" type of roentgenogram. Or.c man, honotte, a mason and-bricklayer for 9 years, as
already mentioned, showed a change classified as . In his cose
the accentuation of the linear markings was accompanied by a sug-
yection of 'beading along the trunks such as occurs in early sili
cosis. This non may have .inhaled con :id:-i a l 1 e cue hit:':r rf ; ilia:
in wo:
repairing furnaces arJ calcir.i.rs which i re presumably
lined with refractory silica-brick. However, even he could not be
called a case of fully developed silicosis.
Tuberculosis was always manifested as healed lesions in
the roentgenograms. The changes were of two types, (1) the "child
hood type" which represents the first conts.ct of the body with the
tubercle bacillus and (2) the "adult type" which occ-.u'S when the
body is again infected with this gem. The chilihoc 1 reset!:.. con
sists of cr.e or ncre isolated nodules of tubercvlssi - somewhere in
the lung and another focus in a lymph node situ-ted at the root of
the lung. Such ncdulss of infection tend to heal with a deposition
of lime salts which renders them easily visible in an x-ray film.
In the gypsum workers these ncdulss healed with an excessive der:ri-
ticn of lime so that they were unusually large. The incidence of
such infectious lesions was no greater than that in any group of
individuals.
.
The other type of tuberculous change, the "adult lesicn"
generally occurs in the upper portion of the lung. It also normally
tends tc heal but occasionally it spreads and gives rise to wide
spread manifest clinical tuberculosis with symptoms and possibly
fatal-termination. Five or possibly seven in this series of gypsum
workers showed evidence of a previous adult type of tuberculosis,
but in every case the lesion had completely healed without exhibit
ing the slightest tendency to spread. If a corresponding number of
mc-n exposed to pure silica dust were in question, it is safe to
assume that some of these adult types and possibly evon the child
hood types of tuberculosis would have shown evidence of spread and
progression.
..
Following Is u list of the individual v.ovlz..n., ~rou: to csc*.;rszi~ ::, t o{:ct hr r w:i _h the4 "
T'\ unt Cr.lv. 7 to 21 Yc-sri
1ST, Zloved 7 yrs. 8 yrs.
11 ri 12 rt
M 14 tl
16 n 12 u 21 ti
Kane Frank Lanke A. Ferris C. Brown F. '.Vs. ter street a. a '*r Fred. hanks r<-- . 11. Clnstead Carl lutz F. TJrtel
Case Jlc. 46.................... , 43.................... .... 41......................... O7
X-' i-- TP
47 .#.
T'
22.................... ..... . . ?1
.0....................
' *2
19.................... .... . . p.
43....................
r* f
Corzple
o :i
.. r..
2 E-uhr St or.e Dressers * cl (vr:.rl:ev*=r2 Fo Coupler.,:
11 "part ) C. Rinehart tiire )
40.................... .... * Fo Fibrosis ? Tub e reals.
10 11
S 11 c 11 DM 10 11 11 II
C us=in-3
1 Laboratory Tester _ 101 . .
22 I'ir.ors
E. Casslano
77 . .
C. Kelson (rushc-r)
76 . .
t Jeroue (Loade:* Hard Coal) . 61 . .
4. Dcrsaogolla
C2
-
S. Scopano (Pig Iron Loader 2 years)
57 . .
. . Pi
- Pi
er-hyserrn . . f2
-Fi
apices
.* * *
i~ *
TT. *1 - -2
12 years 12 t) 12 (I 12 Tl
12 ii 12 it 12
-15 * 16 it 17 ti 17 u
IB u 12 n 1 it 24 n 25 rr
5 it 7 it 8n 8 ii 10 ii 10 ti
>i'UT v1 *^ r
22 P.lnc-rs (Continued)
C:t^ ::r.
"
76 ... . . . FX
D. Faolucci A. Paolucci A. Frigonl
74.................... 63.................... 64....................
* P1 * F1 F1
Primary complex,1
Primary complex,?.
K. Paclucci A. Ferrari r. _>-.,~pii
~
* X1,1'. Il
P. Tad.de i I Cxpci'.c* k5M?T 17 .a.4^>. w
67.................... * F1 Large Hear-
- 68.................... . f2
no . . ?->
i ^'"S * * * F1 r/- J * 0 P1
^ * Large He a:
80.................... P1
73....................
IOC.................... Pi Ca1_ _ficati ". Apex
G. Cafero
,66....................
J. Callarisn *" - * " - -
. Cure P. Malta
.
75.................... nc
24..................... 96.....................
*1 ' F1 * P1
Emphysema
19 Board Plant Only
L. Eeicenrlch _
.
52 .... . F1 -
'
J '/ 0 OCiS ~ 116 r 11'* (2 yrs. outside) E. Green
54..................... 53..................... 25.....................
F1 Primary complex,P.t. and
FlX
Lt. Ditto
. f
Ditto
Wm. Acars
5G.....................
Y.'irdrs tern
37 * * * . 0
'
S. Davidson
35..................... P2 Calcified - both apices
10 ye nrr, 10 11 10 11 10 n 11 n 12 it Xcr*. If
M. V. 14 '1 15 ii 16 tl 22 11
T. Pei-fit t E. Bumstead I. Davis S. Davis LI. Allen R. Harris Y. Greene 7. V. Seatur V/. Allen
Alien . Did:
'
0n2v (ContinueG) v -1
i *
52 ... . Fi Primary 3 . . . . . F1 comp11lex,Lt 2 . . . . . . FX
50 . . . .. . . f2 26 ... . wD . . . 51 ... . 71. . . . . 33 ... . . . PX
. . PX 7 . . .
5 11 C 1! 6 II 10 II 11 It 12 n
6 V/ a re he us e Only
R. Valens
Fred Bernard
__
Vim. Shepard
John Smith (Bates Packer)
A. Beckwith
T. Joslyn
-
. `
X *
T"t * *1
11 . . . .
10 ... . . . f2
51 ... .
17 ... . . . PX
16 ... * -
T?., Primary Complex, Lt.
5+5 n 5+25 it
9 Warehouse and Cccvrat icr.o Elsewhere in F lent
Yin. Farnsv7orth E. Dinehart
5. . . . 13 ... .
plex,Rt.+ Lt.
7 1/2 1 yrs . Put aka
' 9 ... . . . f2
8+3 yrs. 9 +1 11
E. Earl A. Hansel
7 . ". . . . . f2 93 . . f2 * * '
-f * -* .
I
P Vi^rehc-.y:e f.na Oecnnpa ti onr Elrewheve in Plant. (Cent.)
r 1,/2-rOl *'ll -p* j. Remains
10 + 19 n
Mil::e Marrah
12 10 ti
Chas. filler
15 + 7 ii
Burt Smith
Case No. ^ r\
15....................
Primary C plsx Rt.+ .
. Pi
6................
8....................
Fi
Primary C: plex Rt.+ 1
c ;*e ers t * (r
12 <i 12 u 15 it 15 it 15 it 15 rt 16 tr 17 ir 20 it
21 n
25 It
i? trip cellanerus with Ccca s icr.al'Work in Ware ho * * c ^ ^ *r ^r fa ^ ^ 6 **V
r. * Monette (Mason, boil ers and flues)
m 0 Miller (Carpenter)
D. Bowden
84. ... . 67.................... 85. ....
E Eoden
s. Fosdicl:
3 5.1.four '
83.................... F1
91.................... ?1
4....................
n
tr. Freiday
- Z-- * ? ar.dir
s. Christorhero
89....................
92.................... 0
Primary Co: plex Ft.
-
Kami H. Holm
L!. J. Eordan . G Lehman -
*
90................
P1
(Isolated ?E
(
. ` S3................ * P1 (both roots.
97................ *2
Ow RW . . F2 Primary Com-
plex, Rtl
90 . Qk/ n
10 it
19 Miscellaneous - No Warehouse Exposure
D. Tillet * Nvth A Eurr
L. Park
94................ p2 So.................... *1 20. ... . Fl
.2211 *1
1*. .t S *1
-* > x ~ ~ :r --. . .'u.,
4* s.` i J vhousc ---rrecrruunrc (Cent. )
Ew.ui eyed
] * c. r- e>
Case Mo.
11 years 11 t)
E. Newton Kent
44 t 1 *
A2
F1
11 It
Ed. Hale
99 Fo Primary Comple: Rt.
lo tl
C. Manetta
50
*1 T n
B. lanni (Mine 7 3rs.)
61
-nt**- IT > - ^ -v . .r a
23
" -- t -- --C \ -- -.SO I"* w I'i J 55
- 4 ?r
--- ---------- -- c v,
w j rs . j
60 * ?2 Cld lurerculosis
14 tl
A. Schulk
82
Fi
15 tl
15 11
\ n Cj
It
21 ri
B. Cater. (Mine 12 yrs.) K. Stevens Xj w OG jTl J. lanni (Mine 12 yrs.)
72 6 39 65
F2
Pi
F2
F1
-
26 rt 30 ft
Schulte (Mine 11 vrs.) . Steen
53 * IS s
2
Ft Primary Complex,. Rt. and Lt.
From this analysis of the x-ray and cli.nl
it V. ould appear that gypsum dust inha led in hi gh con
^P e-*. -** ^X QCs'l^e*
s#-
a
long
as
20
to
25 years
does
not
produce
changes
in
the
lung'
v.hic'n a3'e Inc cure title with normal function. It cannot he maintained
`
that this dust has no effect oh the lungs for only 13 of the 101 men
examined show wliat could be interpreted as negative lung roentgenograms,
but thure was r.o clinical evidence that gypsum i:.:silation had produced
disability. When silica dust is also present in the Industrial atmos - !.; **
. .iero with the gypsum dust this substance has not excited the reaction \W>-'.
* g* -- - V - w '
^ v.' i- V ~
. 4 1 r *v * J.* x--; -r.
* 2. U -- ^ w C I' v t (*
^ ^ .... v-
to hav-j brought at out changes in th.ei lunge demons t rat It by x-ray
but such changes could not be discovered. Two explanations have sug
gested ther.seIves: either that the gypsum by virtue of its physical
properties clumps the silica particles in the air into aggregates
too large to be inhaled or that gyp.-urn chemically modifies the tissue
reaction to silica. In the absence of any data on the subject it
seems more libel'* that the former ervlanatior :. s~ be the rrorer cr.e.
Ou
.< W k. .
:o prer. r-s autopsy material from r.er. ex
posed as long as possible to mixtures of silica and gypsum, so that
chemical analyses of their lungs n_ght demonstrate i.ev, much silica
actually penetrated their tissues. Opportunity for such a study ,
c o* ccurse , qu i t e f or tu: t ous.
The investigation has also der.or.strated a complete lach
`
of pregresrire tuberculosis among the gypsum workers who '.-ere exam
ined. This finding substantiat-es the view that little silica has
been inhaled, for ar.y group exposed to silica for as much as 20 years
should contain 10 to 15 with active tuberculous lesions. It has been
claimed that gypsum dust protects against tuberculosis. H. L:aer.dl
(Zeitschrift fur Tuberlcv.lcse 1921,XXXV, 104) quotes riss&k, without
citing the source cf his figures, to the effect that of 40,824 deaths"
among lime and gyjsun workers cr.ly 17 or C.4l were due to tuberculosis
ar.d that among 4C0 employees in one gypsum plant {presumably German or
Austrian) no death from tuberculosis had occurred in 17 years. Exam
ination of the" death records in Oakfield and tlx nearby towns might
demonstrate whether the incidence of deaths from tuberculosis or other
respiratory disease was equal to or below that for other industrial
'communities. Tv;o cases of ac :ivc- tuber n; lot-Jr i:. gyy
-:r:. Calrfiels hove cr:;.o to ovr cttcr.ti(\ sc the.*. v.-. 1:
J. t W M
occur.
FATHOLCGY - Lack of material forbids any elaborate discus
sion of the tissue changes produced by the Inhalation of gypsum
in pure fora or in combination with silica or other substances.
Animal experiments are in progress bvt the exposure period has not
been sufficiently long to hacar:, an (pinion as to she nature of the
reaction. One autopsy on a gypsum worker was obtained through the
efforts of "r. Daniels at Oahfield. This man was not employed by
the U. S. Gypsum 3c. but by a competitor for a period of 6 years,
presumably in various capacities but his occursti :;;al history was
not obtained lr. detail. Yo n-ray films had been made of his chest
prior to hir death so that a comparison between roentgenogram ana - _
pathological lesions *,vas not possible. Presumably the picture
would have shown an accentuation of the linear markings, as there
was a rather narked accumulation of dust along the lymphatic
'
vessels accc... anying bronchi, blood vessels and the connective
tissues between the lung lobules. These structures were pigmented
by the dust and slightly thickened-by the formation of a small
amount of new connective tissue but there was no.fibrosis and no'
nodules such as occur ir. silicosis. There were nodules- in the lungs
and lymph nodes cf "childhood tuberculosis" which had healed with
very extensive calcification. Death occurred from coronary arter
ial disease which could not be associated with dust inhalation.
The character of the pulmonary changes was that of the reaction pro
duced by many non-irritating dusts, like soft coal and marble.
This report discloses t) .t umcr.p the 101 lor.7 ter:.. .r.pi epees of the U. o. vypou.-.: Osmpi.-.p v.i.o havc- Veer. examined. t is no cose of definite silicosis nor one of active p'jLT.or.ary' tuber culosis. These findings were somewhat surprising in view of the fact that in some portions of the plant, notably near the mixer over the #12 Facker, there were total dust counts as high as 11 billion parti cles per cubic foot of air with a free silica content 'which night be as high as 3 billion particles. The fact*that no silicosis occurred in the group of 6 men employed exclusively in this part of the plant, and that the one nan who had worked on this particular machine for 10 years showed a normal chest, throws sons doubt upon the existence of a haoara under the conditions encountered in this gypsun plant.
As nr. explanation the hypothesis was suggested that the
tendency of gypsun to forn aggregates clumped the silica particles
-
_..to masses too large to be inhaled in significant quantities. Never
theless it must r.ot be taken for granted that with further exposure
cf 10 or more pears these men would remain free from, disease. The
occurrence of an "F" classification in so many of the roentgenograms
suggests that 'with continued exposure sone of these men might ulti
mately develop serious pulmonary damage. .
'
As far as gypsum dust is concerned nothing has bsen
.
observed which would disturb our original feeling that this dust
would prove to be quite harmless. Probably it is responsible for
certain changes in the x-ray pictures of the lungs but there is
nothing to indicate that these changes are associated with physical
disability. Tr&ces of active pulmonary tuberculosis are wanting and
.*
^ J^
crieuce quoted fror: Ocrro-ry r-v
.'c:;:coc. The evidence cvv-c in
fection is present the oust inhuloc in this i
doc-c not tc-r.d to
csv.se it to become active for 18,'j of the pictures shoved well healed
foci of childhood tuberculous infect ions and 5fj of them disclosed
healed adult tuberculosis. however, it cannot be claimed that such
infection never becomes progressive in r.en with gypsum exposures.
For these reasons it is of utmost importance to select
for test c^ses individuals without active tuberculosis cr obvious
silicosis in order that unfavorable precedents may not be established
' ' that in the gypsun industry. If it can be dlsccvered/perchance such con
ditions exist among the group of cases scheduled for trial, we would
urge that they be settled by compromise and that the test be based
upon the typical case. "v
ASST. DIRECTOR
\
[
yxir^'fv {