Document J3BLLGapRpz2pj2EZqBjgrnp6
CG 03
CODE KY-907-D
:;'4Y an mm
DATE
LOT NUMBER
STANDARD HRS*
TIME ,,,, M
PROCESSES
APPROVED BY
< ) KY-907-D <) <) C)
FWP 05/13/81
25% CUT IN j
< > < ) N-32-D AS
( > ( ) XOB-23.
JOB NAME: 03KY907DME
CG CODE
PQ LOT
14 YC002B 93
14 YC002B 93
14 YC002B 93
LBS
DO NOT USE YC-2-B LOTS 13839 - 13855 ** 2 2fLr
TOTAL EST'D WGT 3300-
r
EGUIP
NAME : "KROLOR* YELLOW MEDIUM
NON-BLEEDING
i USE
ACCT
I LBS NCO.DE LBS
203 |
:UN <50* <990 GAL) WATER INTO V-203. RUN AGITATOR
&j
ON HIGH SPEED.
'me? i yrjr Ww eEIGH SODIUM SILICATE INTO DRUM & POUR IN
320 I 32-D
frus j /1 DUMP IN CHROME YELLOW % STIR 5 MIN
I | RECORD: START.j&fOffc?!L
11
FIN jU.TM
*s&\=48X50 IYC-2-B
/i
ADJUST TO 75* <1273 GAL)
vT 5 I UIJH AGITATOR ON LOW SPEED PUMP V-203 THRU
HOMOG AT 2400-2300 PSI INTO V-3iEPjUCj
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
HOT WATER AT 2400-2300 PSI INTO V-8T^I ..j RECORD; V--2NP3 VOL._______ * & ADJUST TO 30* <2100 GAL)
I
INSPECT HOMOG STRAINER 3 CLEAN IF NECESSARY
I
2oS~7<^T^UN"ZI"<20r*GAL)WWAfEFlNfo"v=iIIv"STARf' & I I AGITATOR 3 INSTALL TEMP CHART
_______ i. I 1
SV mr PUMP V-205 THRU HOMOG AT 4800-5200 PSI INTO SV.
i RECORD; TIME START
TOTAL MINUTES LJSsP
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
I*r+ 3-WAY VALVE WILL RECIRCULATE* SLURRY TO V-205 WHEN V-205 MT, RUN IN 5*<240 GAL) WATER & PUMP
i 1 THRU HOMOG AT 4800-5200 PSI INTO SV t
- w^*.
349 -ff2 1 WHILE HOMOG, RIJN 3* <284 GAL) WATER INTO V-349 i.
h W5T\ RUN 10000 WATER INTO V-384 & HEAT TO 110-120*F \
384 J>rXjJEIGH INTO V-384 &"PUMP TO V-349'
| 1300 32-D
RUN 10000 WATER INTO V-384 3 PUMP TO V-349
|
3 Jrf%\ ABJ V-349 TO 17*. <805 GAL) & STIR 15 MIN
|
RECORD DENSITY: fjuQJMML <1.057-1.030)
j
320 2400
1300
,, MEN S-11 HOMOG COMPLETE, A0J SV TO'2-|><2420 GAL)
II I RECORD: PH (&.>** ADJ TO 11.1-11.3 WITH CAUSTIC
I AT 5% <10 PARTS WATER TO 1 PART N-7-D)
I ASSUME 50%
7L_.SIPHON N-7-D INTO SV & RECORD: PH //,
-
JLi
7-D | M.Z
I HEAT TO 19fe'1J4KF IN 55-33 MIN 3 REC:HT/^i%F
iI & REFCr.OnrRmD:. MP$J3DtP
'
I NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON
J ON COMPLETION OF HEATING
* 4? J98I
\
EQUIP | PAGE 2 CG 03 KY-907-D EST WGT 34BO*
USE N- USE LBS CODE LBS
WHILE HEATING SV, RUN 394 <10?0 GAL) WATER INTO V-343 I
METER IN SULFURIC ACID FROM V-386
||
miA^J LJA&ML > /ELtSAL I_______ I 27-D
TIR 15 MIN OR LONGER
i
RECORD: DENSITY ti.Ufe/ML (1.013-1*014)
i
i
125-f; WHEN"s`"20"HEATIN&~COMPLifi7'"Ric6RDT7pHlSl"?"""T"
SET V-343 AGID PUMP AT 82 SETTING (IS MIN)
l
<+S7"1 SET V-349 SILICATE PUMP AT 72 .-SETTING <12 MIN) I
6I I I
i i i
IMMEDIATELY METER IN V-343 & V~349, MAINTAIN SVI
AT 1 90-1 94*F DURING STRIKE k
|
RECORD:
START * FINISH
vv--334439 tLJr> sfxOglup&opr
MmI i
JL3LS i
V-343
V-349
7 * ^IME INCHES-f| INCHES
SV NORMAL l PH PH 1
AT 20 MIN XL4<35)TJbr <14>__ Ji" .<9*3-10,00) !
4 MIN &Z1XZQ)3l % til)
><$>13-10.0)1
I 1 HR &VM24)iL% < 9)
jiaCV.3-10.0)1
i 2 HR
8 >Jtdt i )
b3t<<9.3-10.0)I
I FINISH 7:' H
0)____
7.5-8,5)I
i NOTE: IF PH DROPS BELOW 9.3 IN FIRST HOUR, STOP!
i PUMPS & SEE SUPV. IF FINAL PH IS ABOVE !
i 8,5, ADJ TO 7.5-8.5
ASSUME 77%
27-D
!30 | CONTINUE TO NEXT STEP
J
206
3i57J5Pf^N"40*~<3ii~G)"WATiR"lNTO"v-555"i"'HiAT"TO
-7 I
I 1--35-1 4'-0)#*Ff
mmsrTTfimp in 6 STIR TO DISSOLVE FOR S-60
| 160 1 15TMA1 16
I ADD 17* <208 G) WATER TO V-302 ADD 6 STIR FOR 2 MIN FOR S 62
T1 ASSUME 50% I 60 { 7-D 1 30
^c r j ^DURING STRIKE PUMP INTO PT
1 318 1 169-A1 318
FT J&TJWP IN
... 36 l 155--Ar 36
9 J^TCOtjMP IN
i 36 1 1 60--AI 36
J^T STIR 10 MIN WITH LIGHTENING MIXER FOR S 42
7irTGURINi~ST5li<I"RUN"'74,""<244"G)"wATiR""lNT0'"v-356
i^T TURN ON STEAM 356 ,M**T~ADJ TO 18* <31? G) AT 81-82*C 10 ^TPUMP PT MIXTURE FROM S 38 THRU UNDERSURFACE
I - DISTRIBUTORS AS FAST AS POSSIBLE 45KT RINSE PT WITH HOT WATER FROM HOT WATER MIXER
L~ 6 PUMP IN UM^nrHUT OFF PUMP m jSTIR 30 MIN AT 81-82*0 FOR S 54
DO NOT SHUT OFF AGITATOR
4*.- '
DUP050096603
EQUIP * ' I *
| PACE 3 I
CG 03 KY-9-07-D EST WGT 3480$
V
V-349 MT, RINSE IN WITH MINIMUM WATER & SET PUMP AT ZERO SETTING ; JEN V-343 MT, RINSE IN WITH MINIMUM WATER & TURN OFF PUMP MOTOR
II USE I N- I USE
LBS 1 CODE I LBS
lEAT TO,198-200*F IN 5-10 MIN
CLOSE WATER LINE 6 DISCHARGE VALVES AT STEARATE
PUMP
OPEN V-356 DISCHARGE VALVES TO STEARATE PUMP
i INLET
j**n OPEN WATER VALVE AT STEARATE PUMP & RUN WATER
THRU HOMOG AT 2900-310 PSI TO SEWER
WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE
TO SV & CLOSE VALVE TO SEWER
I
^^riMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
TURN ON PUMP & HOMOG V-356 TO SV AT 2900-3100
j PSI* MAINTAIN SV AT 198-200*F,
"WHILE HOMOG V-356 TO SV, SHUT OFF WATER VALVE
AT STFARATF PUMP ASAP
IwrT'WHEN HOMOG COMPLETE, RINSE IN V-356 WITH HOT
' WATER FROM HOT WATER MIXER
JRN OFF HOMOG 6 STEARATE PUMP
CR 5 MIN AT 198-200*F
SHUT OFF STEAM
ffi V-385 FROM S-32 & STIR 5 MIN
SECQRD : PH3~/3 <3*3-3*7)
IF NECESSARY, ADJ PH TO 3*3-3*7 (DOWNWARD ONLY)
6 RECORD: PH,,S!rr^'
IN N-7-p, FROM S-34 IN 4-6 MIN & STIR 5 MIN
RECORD :
<4.2-4.4) ,,& IF.N. ,EwCESSARY, ADJ
TO PH 4*2-4.4 6 RECORD: PHj&aS ASSUME 78%
-JqL..
1 I ^DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50%
I SIPHON N-7-D INTO SV
l*T | DO NOT STOP AGITATOR
START
FINISH
OPERATOR
27-D. |,,3L 7-D
(20 RPM) V-243,244,246,247 4"
47"
DUP050096604