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Mo T~ H EAT IN PLUMBING Installation - Operation and Maintenance Manual Packing List American ARCOLINER BOILER (Wet Base-Wafer Boiler) OIL FIRED C- American p c$tai?dai?d Radiator ^ <>aititai*9 CORPORATION PITTSBURGH 30, PA. ARSS 4956 18701 ERECTING DIRECTIONS ARCOUNER BOILER (WATER ONLT) Boiler is shipped assembled with sections arranged in the sequence indicated below CODE LETTERS WF--Oil Front Section WC--Oil Center Section WCX--Oil Center Connecting Section NWB--Oil Back Section for No. 601, 602 or 704 Water Heater SECTION ARRANGEMENT Boiler Number W-O-351 or W-0-351-B W-O-451 or W-0-451-B W-O-551 or W-0-551-B W-O-651 or W-O-651-B Assemblage WF-WCX-NWB WF-WC-WCX-NWB WF-WCX-WC-WCX-NWB WF-WCX-WC-WC-WCX-NWB NO. 601 AND 602 TANKLESS OR NO. 704 TANK TYPE BILTIN WATER HEATERS When locating boiler, be sure to allow sufficient clearance to nearest wall for insertion and removal of Water Heater in back section. Allow 18" or more free space for insertion and removal of heater. IMPORTANT If a water condition exists in the basement, or where it has been necessary to water proof the basement floor, boiler should be mounted on a concrete or hollow tile base, pref erably to a height of at least 3" DRAIN TAPPING Drain tapping is located on back section at lowest point practical for complete drain ing of boiler. Remove plug for complete draining or connect drain cock to this tapping. DO NOT PLACE DRAIN COCK IN RETURN PIPE LINE. CAUTION Expansion tank should not be set in cold or exposed place. If pipe leading to or from tank freezes, serious damage may result Do not lace any valve of any description in the piping leading to or from the expansion tank. 18702 ERECTING DIRECTIONS ARCOUNER BOILER fWATER ONLY) (!' USE THIS BOOK FOR REFERENCE WHEN ERECTING BOILER, ORDERING PARTS AND FOR OPERATION NOTICE MR. STEAMFITTER! The tie rods of this boiler, as it is shipped, have regular steel washers and steel nuts on both ends--front and back. After setting boiler, the steel nuts on front end of rods should be removed, but not the washers. You will find special compression washers and safety nuts included in bag of parts. Slip the compression washers over the front end of rod, placing the open or cupped side against regular washer. Then attach the safety nuts in place of the steel nuts re moved. Lubricate them liberally and tighten with FINGERS ONLY. Do not use wrench. FAILURE TO OBSERVE THIS MAY RESULT IN DAMAGE TO BOILER FRONT \ / COMPRESSION ^ WASHER BACK / BOILER TIE ROD LUGS 18703 (2) ERECTING DIRECTIONS ARCOLINER BOILER (WATER ONLY! L Locate boiler in desired position. Allow sufficient clearance for water heaters as directed on inside of front cover. Install water heater in back section (tap ping F, page 4). If water heater is not installed, install a 4" pipe plug. Plug tappings, fill boiler with water and sub ject it to not less than 10 lbs. nor more than 30 lbs. pressure. Inspect boiler inside and outside for leakage to insure against breakage in handling and shipping. To safeguard accuracy of gage supplied with boiler, DO NOT INSTALL GAGE UNTIL AFTER TEST OF BOILER. (Where built-in water heater is used attach heater before testing.) Make i certain there are no leaks, drain boiler and re move plugs from tappings needed. Connect supply and return piping. Fm. 1 2. Attach smokepipe collar to rear section. Install crown sheet baffle on 3, 4 and 5 section boilers.1 (see fig. 2). To install baffle, insert through fire door opening lengthwise, with nar row plain edge first, and keeping flanged side down. Turn baffle inside boiler so that cast let tering "To Front" will face front of boiler. Place the right side of baffle on top of side lug and push to rear until notch on left side lines up with lug on left side of boiler. Then lift the left side of baffle over the lug through the notch and push back so that rear edge rests in slot formed by break in fins on rear section. When installed, the baffle, with flanges down, is supported by lugs on sides of sections and by slot in rear. Attach door hinges and catches but tighten bolts only moderately. Lock doors in position with hinge pins. Door should lift over catches easily and close tightly. Adjust doors by tapping hinge and catch lightly. After adjustment, tighten hinge and catch bolts. See next page for instal lation of Front Burner Panel. Putty outside of sections at joints with boiler putty. Fin. 2 3. Remove Knockouts opposite tappings to be used before attaching panels. To install jacket, attach jacket side panels at front with ends of Center and Lower Front jacket tie pieces fastened under sides. Attach Upper Rear and then Lower Rear panel. Place right nH then left hand top panels in position and insert screws. Slide Upper Front panel into grooves on front of side panels. Make certain that Upper Front panel locks in place with top panels. If jacket extension is used assemble as per instructions accompanying same. 18704 NOTE: - INFORMATION ON THIS INSERT SUPERSEDES INSTRUCTIONS SHOTO IN PARAGRAPH NO. 5 Nos. 351, U51 and 551 boilers are shipped with front burner panel, steel liner and stainless steel combustion chamber installed. No. 651 boiler is shipped with front burner panel and steel cover plate installed. Remove three bolts which hold the burner panel in place to install the oil burner. The stainless steel combustion chamber is furnished with an adapter plate suitable for the Model MF-A Arcoflame burner. This adapter plate is easily removed by unbending the retaining clips if an oil burner is installed which requires an opening larger than h" in diameter. Boiler burner units tf-0-35l-B, W-0-b5l-B and rtf-O-551-B are furnished with Model MF-A Arcoflame Oil Burners while the W-0-651-B is furnished with a Model CF-7 Arcoflame Oil Burner. Install the Oil burner as per instructions accompanying same Make sure that the end of the Air Tube projects no more than l/U" into the combustion chamber. The burner should have a slight downward pitch into the combustion chanter Thoroughly seal the space between the burner air tube and the opening leading into the combustion chamber. NOTE: Draft Tube for adjusting draft in combustion chamber can be inserted through a hole in service door. 18705 uu-Lll IWA.ILM OHLT) (3) 4. Install combination altitude gauge and thermometer to top of front lection. Connect controls as directed on Page 4. Fill system to % of height of expansion tank or on closed system until relief valve relieves. This must be at less than 30 lbs. If necessary, adjust valve setting. Remove rim and glass from gauge and set mov able pointer under automatic pointer. Replace rim and glass. 5.THBT4IT PITT HTTWffn t. rr\xi BUSTION CHAMBER. The front Burner Panel is shipped with a steel cover platfe bolted in place. In case of 3, 4 or 5 section bailers, remove the bolts holding the cover plate ary! discard the plate To install the Stainless/Steel Combustion Chamber, proceed as follow! a. Place washer unde/head of each bolt and _ ^ the smaller holes in Burner el liner plate (furnished Ifustion Chamber) on the he rear side of the burner -- If a Uodel C Arco- er is to be used the iVt" i be enlarged in the liner Fn. 3 adapter plate should be re1moved^rom the Combustion Chamber Jbeforarassembly. c. Place the Combustion Chamber on the Its jmd draw up with nuts and washers, A refractory No. 6 Heat Lib-O-Rator ion Chamber is furnished for use on 6 section boilers. Install the in accordance with the instructions which accompany the Chamber for tion in a Wet Base Boiler. A hole of suitable size must be provided in cover plate which is retained in case of 6 section boilers. The front Burner Panel is assembled to liler with the Combustion Chamber in place. Use three $ia* bolts which are providi :ing the bolt heads in the pockets on the section and applying the nuts outside. Boiler Burner units W-0-351-B, W- and W-0-551-B are furnished with Model M Arcoflame Oil Burners while il-B is furnished with a Model C Arco- Same Oil Burner. Install the Oil Burner as per inst impanying same. Make sure that the end of the Air Tube projects no more thyjh le Combustion Chamber. The Burner should have a slight downward pitch into the ibustion Chamber. Thoroughly seal the space between the bumei [Air Tube and the opening leading into the Combustion Chamber. NOTE: Draft Tube for adjusting draft in ombustion Chamber can be inserted through a hole in service door. ATTENTION TO BOILER IN OPERATION Keep system filled to H of expansion tank (as indicated when moving pointer of altitude gauge is even with stationary pointer). ON A CLOSED HOT WATER SYSTEM THE PRESSURE MUST NOT EXCEED 30 LBS. IF IT DOES IT MUST BE RELIEVED IMMEDIATELY AND THE CAUSE OF THE FAILURE OF THE RELIEF VALVE IN VESTIGATED AND CORRECTED, OTHERWISE PRESSURE MAY BUILD UP AND CAUSE DAMAGE TO THE HEATING SYSTEM. Clean boiler surfaces at regular intervals. Do not draw water from boiler while in use. When adding water while boiler is in operation do not open supply valve fully but add water slowly. ATTENTION TO BOILER WHILE NOT IN OPERATION At end of heating season clean boiler thoroughly and spray flue surfaces with light lubricating or crankcase oil ning gun with extended stem so as to reach all corners. Leave boiler doors and dampers open to permit air circulation thru boiler. Clean and remove amokepipe where feasible and oil door hinges. Keep system filled with water, in other words, leave water alone. It is advisable in fall to drain a little water to remove sludge but not more than necessary. ___ IF BOILER IS NOT USED DURING WINTER TIME IT MUST BE FULLY DRAINED (SEE INSIDE OF FRONT COVER) 18706 (4) BOILER DIMENSIONS v ARCOLINER BOILER (WATER ONLY) DIMENSIONS AND DATA Urrc 'Y'.i-ut Wot*r Heat.r or With Wator Hoator No. SOI. 602 or No. 704 ---A 0P 8* SMOKE PIPE -- -- -- -11 3i: BAFFLE USED N - 1; 3-445 SECT BOLER STEEL CHAMBER USED 3-4 4 5 SECT BOILER * USEO IN 6 SECTION BOILER ONLY Cross Sectional View Baffle used on 3, 4 ft 5 Section Only Back View Top View of Refractory Combustion Chamber Boiler Ajaem* bUcc Nsaber Namber ft Sixe of Tsppiap Flow Return A Boiler Dimensions BD L 11 W-O-351 1-3" 1-3" -- 9* 12% 16% 37% W-O-451 1-3" 1-3" -- 9% 17% 21% 42% W-O-551 2-3" 1-3" 19% 9Mi 22% 26% 47% W-O-651 2-3" 1-3" 24% 9Mi 27% 31% 52% Note: Diaeaaioo "M" is orermil length with jacket extension. General Dimensions. CONTROL TAPPINGS ON BACK OF BOILER LOCATION SIZE TAPPINGS CONTROL USED B * WATER LIMIT CONTROL D |J* RELIEF SALVE WATER REVERSE ACTING LOW LIMIT CONTROL.TANKLESS E 34 HEATER INSTALLATIONS OPERATING TEMP CONTROL TANK HEATER INSTALLATIONS F 4 WATER HEATER G 34 OPERATING TEMP CONTROL. IN NO. 601 HEATER ONLY 18707 PACKING AND PARTS LIST ARCOLINER BOILER (WATER ONLY) (S) COMPLETE BOILER CONSISTS OF: SECTION ASSEMBLAGE WATER HEATER (BOILER-BURNER UNIT ONLY) PLATEWORK CARTON , FLUE BRUSH HANDLE STEEL COMBUSTION CHAMBER (3, 4 A 5 SECTION BOILERS) REFRACTORY COMBUSTION CHAMBER (6 SECTION BOILER ONLY) JACKET No. W-O-351-B, and W-0-451-B includes Arcoflame Model M oil burner and No. 601 Biltin Tankless Heater. No. 704 Tank Type Heater is available as optional equipment No. W-0-551-B includes Arcoflame Model M oil burner and No. 601 Biltin Tankless Heater. No. 602 Tankless or No. 704 Tank Type Heater is available as optional equipment No. W-0-651-B includes Arcoflame Model C oil burner and No. 601 Biltin Tankless Heater. No. 602 Tankless or No. 704 Tank Type Heater is available as optional equipment GIVE BOILER SIZE AND SERIES NUMBER WHEN ORDERING REPAIR PARTS CONTENTS OF PLATEWORK CARTON 1 Cleanout Door Assembly i 1 Service Door Assembly i 1 Crown Sheet Baffle (3,4 A 5 Sec. Boilers) ^ ~Tlisil Bill mu PiuTlil liTllll 1" rnrni llntn 1 Smoke Collar i 1 Bag Sundry Parts Comb. Altitude Gauge and Thermometer (AW-3Vfc45) 1 lb. Can Boiler Putty Flue Brush (48-B-2513-B) Installation Manual 18708 (6) ERECTING DIRECTIONS ABCOUNER BOILER (WATCT ONIT) NOTE: All parts for this boiler have been carefully inspected and packed. In case of shortage, make sure that all parts have been re moved from shipping container and examine packing material thor oughly. If part cannot be found, report shortage to your dealer, giving boiler size, series number, date, inspector's number and packer's number. (See Parts List on Page 5 and Packer's Check Ticket below.) PACKER'S CHECK TICKET BOILER SITE............................................... SERIES No. (see series Plate on Boiler)... DATE............................................................. INSPECTED BY........................................... PACKED BY................................................. GIVE BOILER SIZE AND SERIES NUMBER WHEN ORDERING REPAIR PARTS ARSS 4338 *CV. (Ml) American ^ Radiator & Manila*# CORPORATION PITTSBURGH 30. PA 18709