Document GzENzXq5dV9oy17QGwe99DQn
IMPORTANT SAFETY NOTICE
Appropriate service methods and proper repair procedures are essential for the sale, reliable operation of all motor vehicles, as well as the personal safety of the individual doing the work. This manual provides general directions for accomplishing service and repair work with tested, effective techniques. Following them will help assure reliability.
There are numerous variations In procedures, techniques, tools and parts for servicing vehicles, as wall as in the skill of the individual doing the work. This manual cannot possibly anticipate all such variations and provide advice or cautions as to each. Accordingly, anyone who departs from Instructions provided in this manual must first establish that he compromises neither his personal safety nor the vehicle integrity by his choice of malhods, tools or parts.
As you read through the procedures, you will come across NOTES, CAUTIONS, and WARNINGS. Each one is there for a specific purpose. NOTES give you added Information that will helpytju to complete a particular procedure. CAUTIONS are given to prevent you from making an error that could damage the vehicle. WARNINGS remind you to be especially careful in those areas where carelessness can cause personal injury. The following list contains some general WARNINGS that you should follow when you work on a vehicle.
* Always wear safety glasses for eye protection.
* Use safely stands wheneve r a procedure requires you to be under the vehicle.
* Be sure that the ignition switch is always in the OFF position, unless otherwise required by the procedure.
* Setthe parking brake when working on the vehicle. If you have an automatic transmission, set it in PARK unless instructed otherwise for a specific service operation. If you have a manual transmission it should be in RE VERSE (engine OFF) or NEUTRAL (engine ON) unless instructed otherwise for a specific service operation.
* Operate the engine only In a well-ventilated area to avoid the danger of carbon monoxide.
* Keep yourself and your clothing away from moving parts when the engine Is running, especially Ihe fan and belts.
* To prevent serious bums, avoid contact with hot metal parts such as the radiator, exhaust manifold, tall pipe, catalytic converter and muffler.
* Do not smoke while working on the vehicle.
* To avoid Injury, always remove rings; watches, loose hanging Jewelty, and loose clothing before beginning to work on a vehicle. Tie long hair securely behind your head.
* Keep hands and other objects dear of the radiator fan blades. Electric cooling Ians can start to operate at any time by an Increase in underiiood temperatures, even though the Ignition is In the OFF position. Therefore, care should be taken to ensure that the elsctric cooling fan Is completely disconnected when working underthe hood.
The recommendations and suggestions contained In this manual are made to assist the dealer In improving his dealership parts and/or service department operations. These recommendations and suggestions do not supersede or override the provisions of the Warranty and Policy Manual, and in any cases where there may baa conflict, the provisions of the Warranty and Policy Manual shall govern.
The descriptions, testing procedures, and specifications In this handbook were in effect at the time the handbook was approved forprinting. Ford Motor Company reserves the right to discontinue models Bt any time, or change epeciffcatlons, design, or testing procedures without notice and without incurring obligation. Any reference to brand names in this manual is Intended merely as an example of Ihe types o( tools, lubricants, materials, etc. recommended for use. Equivalents, II available, may be used. The right Is reserved lo make changes at any lime without notice.
WARNING: Many brake linings contain asbestos fibers. When working on brake components, avoid breathing the dust. Breathing Ihe asbestos dust can cause asbeslosls and canCer.
Breathing asbestos dust Is harmful to your health
Dust and dirt present on car wheel brake and clutch assemblies may contain asbestos libers that are hazardous to your health when made airborne by cleaning with compressed air or by dry brushing.
Wheel brake assemblies and dutch facings should be deaned usinga vacuum cleaner recommended foruse with asbestos fibers. Dust and dirt should be disposed of in a manner that prevents dust exposure, such as sealed bags. The bag must be labeled per OSHA Instructions and Ihe trash hauler notified as to Ihe contents of Ihe bag.
If a vacuum bag suitable for asbestos Is not available, cleaning should be done wet. If dusl generation is still possible, technicians should wear government approved toxic dust porilying respirators..
OSHA requires areas where asbestos dust generation Is possible to be isolated and posted with warning signs. Only technicians concerned with performing brake or clutch service should be present In Ihe area.
Copyright 2003 Ford Motor Company
Produced by Ford Motor Company MOTO 000002