Document Gm0mEOx2Yb2mZ8gJGyydanV6r
S.V.
DATE PRINTED: i1/25/3 C.V.180 AUXILIARY VAT ^382 <10 CHARGES MAX.)'
)G 20
CQDE BC-2-A
F'K G
JUL^O mi < DATE )
_ _Gj2J37_ (LOT NUMBER-)
ESTIMATED U&T gftgCw LBS*
PROCESSES <C> BC-2-A
APPROVED BY BBK 11/20/81
JOB NAME: 20BC002AMC TYPED BY: DB STANDARD HRS. _ y______ - TIME
PREPARATION NOTES -_________
EQUIP MEN!
NAME: 'MONASTRAL" BLUE B
USE 4 PAGES | LBS
/N-CODE I ACCT I LBS
PREP t 1 1 I-NSTALL TEMP k AMPS CHARTS DAILY 1 i 2 !i WEIGH BC-2-A BGRAX SLUDGE FOR S-5 +11,
i i
i ]
1 i
1 i RECORD WGT. IN S-23 PER CALC S-3
1
1 | NOTE: TOTAL WGT INCLUDES LIQUID. AFTER / [
i !.
i i
i|
WEIGHING, DIPPER OFF EXCESS LIQUIDvrj .
1
i
1|
. & POUR INTO V-291 THRU CLASSIFIER. . 1
\-
i
1 3 ! CALC FOR S-1S, 12 L 23
.".Vi
1
i
! 1 &&& -(G.7 X
i 1 nrN-972-A
* SLUDGE. S-2) * jjL.- f -> ' . N
I 1
,i i
i_ _
___ -- -_________---------I-------- .!___ - i~_.. _
HF i 4 START AGITATOR WITH COOLING WATER OFF
i
t
i
MILL i *=; DUMP IN 1 BUGGY OF SLUDGE FROM S-2 & ADD i 14 i 567-B ;
o
DUMP IN & STIR 10-15 MIN TO UNIFORMITY
1 1 00 | 8520-A i
NOTE: TURN ON WATER SPRAYS WHEN MILL TEMP I
REACHES 120 DEG F OMIT S-7-9 ON 1ST. 1
CHARGE OF 1ST BATCH OF A CAMPAIGN. I
CLASS 1 7 i DURING S-6 STIR, BACKWASH LINES FROM
!i1 | ADD 2ND BUGGY OF SLUDGE FROM S-2 & STIR 3-X|
! | MIN TO UNIFORMITY
!
112 | ADD 50$ N-972-A FROM S-10 *, ADJ TO 27-32 I. ____ ]
! | AMF-S WITH N-972-A OR- WATER
I
113 i WHENV27-32 AMPS REACHED WITH + OR - 15'
!
I | VORTEX
i
I "I STIR FOR 3"HRS AT 27-32 AMPS & BELOW 13 i
I I DEG F
|
! | A. ADD N--972-A WATER OR ICE TOMAINTAIN 1
AUG IfI |
27-32 AMPS BELOW 1.30 DEG F..
i
i | B. RECORD ALL N-CODE INGREDIENTS USED IN |
ii
t a b l e s 23.
1
i i C. RECORD- DATA IN TABLE S-40.
I
114 I WHEN S-13 STIR COMPLETED, ADD 5-10" WATER \
\ ! AVOID OVERFLOWING HF-MILL
i
972-
0
1982 N32864
DUP050464503
COMTYP JOB NAME * 2OBCO02AMC PAGE 02
BATE PRINTED:t1/25/31
EQUIP.I MENT |
-
PAGE 02 OF 04 CG 20 .CODE BC-2-A
USE <C> LBS
------1 ~--h CONTI -IIS f STOP AGITATOR 4 COOLING WATER SPRAYS
j----I
.1___
CLASS 116 L WHEN S-9 COMPLETE 4 V-391- HTY CLOSE CLASS- f
r ? K- I IFIER FEED VALVE 4 BACKWASH.LINE TO V-391 .|
f o r 3 s e c s ;: -
'i
: 117- 1 OPEN FEED VALVE 4 DRAIN V-391. TO CLASSIFIER!
1 i i NOTE: DO NOT WASH IN V-r39i
/
I
' ,. 1181 STOP V-391 AGITATOR.`4 CLOSE CLASSIFIER FEED:l
VALVE
I
_________:________________________ ________________________ i.
391 ri9 1 WHEN S-i5 DONE TURN ON AGITATOR 4 PUMP IN
3. CHARGE FROM HF-MILL CONTINUOUSLY- DILUTING
MILL CHARGE WITH + OR - 100 GAL WATER .
I20 '{: WASH IN MILL' `4 FLUSH "POMPING LINES- INTO' ~
V-391 . `j - [:
-: '
.!.
is . I2t-:i PUMP V-291 TO V-180 NOTE: V-3S1 MAY BE USED
. 9 i AS AN AUXILIARY COLLECTION VAT UP TO 10
!::J 'CHARGES* IF USED HEAT V-3B2 TO 15r160*F i . ,r BEFORE RUNNING INTO V-180*
-------MISC 122 f REPEAT S 1-21 UNTIK^jr CHARGES ARE^COLLECT-1
.10 . | *| ED IN V-180
.. . .\ ! 23 r CHARGE OUT RAW MATERIALS
- .I !
TABLE 1
!* N-CODE~ ACCT LBS
II
1-.CH&ETN-567-BIREC SLUDGE! N-972-A . . I N-3520-A i
!
'^O-C/LBS IAS IS 1.1 00Z I t S3 I #S1 3 | TOTAL iLOT NOiLBSIOPTR 1
. f ____ : I 'JL522. i
___ I2J_
I SmY-lU___ 1 j U.l \t&XW\i Ml G-
isr\
iZi:____ \21#~~ \$JjC-IML\\&M-\
JZ
i-Z&s l i
i-ipi IZi iSZ &kl3L 1IPM
! _.2_1 ~LML~ f %Z&- i
----
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M&M-
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liL-ik.
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JjtLly JiJjZ
i IMl . \U?JL
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!___ 1\/4.!i _iZL! -211___ ! Li*- \d/S2- \2Q\______
_//_ I -liL 17ZA- V&x t m I
Mr I -iM--- i
1h M- i #91~U
\-3uLJ4-\uem\
mJZ3=tdbilZl 11-j
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:
! __ ,________________________. !Z__^i________ i Z____!______ I__ ._ I_____I.
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11
t . ! !. . ' 1- 1 __1 ___-!_ ____ !___ !______ 10 1
i 1 1 f 1 !.
r_ i
____ 1______ - 1______1. _!___ 1__ t
_ _! 0 !
____ !____ .._.!_
____I_ . t____ i . J" II_____ !__; 1 __
(TOTALS.
!; 1
. 12-^i * * *' * *
* * * * * *
'! ENTER TOTAL LBS OF R/MS IN ACCT LBST COLUMN 1
I
\ ,1 I NOTE: ENTER CHGE* NO. BEING MILLED. EXTRA!
>1 !'SPACES INCLUDED IN TABLE FOR USE IF MORE 1
! THAN 1 LOT N-S520-A USED IN A CHARGE.
[
-i 1 1
567-B |
972-A ,
8520-A ! JJJL? i
DUP050464504
CPJMTVP* JOB NAME = 2OBCOO2AMC-|[PAGE.,03
DATE PRINTED:11/25/81
-EQUIP KENT
1 USE
N-CODE. | ACCT
PAGE 03 OF'04 CG 20' CODE BC-2-A'
(C> i LBS
I LBS
(
W ON AGITATOR & INSTALL TEMPCHART
I!
H FROM V-386
S2jLJ.iL# I LOST I 27-D
RECORD: PH_..Jf__(1 *0-2.0)
II
IF NECESSARY' ADJ TO PH i *0-2*0 ASS.UME 78% |i 27-D
RECORD: pH_____________
iI
HEAT TO 178-182 DEG F IN 40-45MIN
i1
____ :____________________________________________ _i_________ t______ _
VirZJBiM-lH 22004- WATER INTO V-384
ST
IN ACID-DRUM & POUR IN
m___l% i l&M-\
ON AGITATOR & STEAM
i
& ADD IN 3-5 MIN LOT___________________ _% i ,,9/f\
28-D 365-B
V m
TO 130-140F & STIR TO DISSOLVE FOR S35|
WHEN S-29 COMPLETE RUN V-384 AT 13-140F INTO V-iS AT 1?3-i82*F IN 10-15 MIN.
FIR 3 MIN AT ',78-% 82 DEGi F RECORD: SFOT TEST (+) ___dbriL'< - >
J.F <-), CONTACT SUPERVISOR OOD TO 86" (9159 G) AT 178-182 DEG F
STOP AGITATOR
NOTE: DURING PRESSING, REHEAT SV TO 17S-182*F AT THE START OF EACH SHIFT
1
MISC 14
140 i RECORD DATA WHILE MILLING (ONCE EACH CHARGE.:
|j
TABLE 2
I
Ii-iI
l I ACCURACY
!CHGEI
TIME
I MILL]
AMPS
#F
I NO. iDATE ISTARJiFIN|HRS ]TIME 1 AMMETER 1 REC] REC I
1?L$xLM!5k!\ &i _ = _ i i __ i J-i-1 J/JL11 2 a-A _it_ t ejL I -pL 1X8L_ I M-- !
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IJJkM, I tfajj-JL- q X*A\-j*3 ! X|_ I JAL- i
tdefc3__
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12EL_. 1ALTL_ 1_J~ i -2J-
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t*4
____ i__?^____i2^__i4dcr.
. iziifi -$-- i
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tA^-nX i ../I
DUP050464505
COMTYP JOB NAME =* 20BC062AHC PAGE 04
DATE PRINTED:i1/25/81
EQUIP MENT
V-180 15 I I
"~T 7
I USE
l PAGE 04 OF 04 CG 20 CODE BC-2-A
<C) I LBS
----------------------------------------.--------------------------------------------- |.
SUPPLEMENT TO BC-2-A LOT ____________________
i
NOTE: THIS PAGE TO REMAININ MAKING UNTIL I
) V-i'S IS EMPTY
]
1 I AT START OF EACH SHIFT DURING PRESS-FILLINGj
CYCLE:
|
REHEAT SV TO 178-182 DEG F
I
i
NOTE: USE TEMP CONTROLLER ABOVE J6" IN VOL I
USE MANUAL CONTROLLER FROM 91/2" TO 16* (CANNOT HEATBELOW 91/2') RECORD
i i I
V-18 1 TEMP INITIAL I FINAL
__ ^
OPTR I
[ 1 SUPV'RI
_______ I_________ I_____ 1______
_______ _________ 1____
.1.
N-CODE
ACCT LBS
.!. .1. WHEN VAT EMPTY, ATTACH RECORDER CHART TO THIS CARD & DELIVER CARD TO PROCESS ENGINEERING
t~3Sy ao
07
'ft
DU P050464506
PRODUCT NAME = MONASTRAL BLUE B
CG 20 CODE BC-2-A
F'KG ___
JUU&? 1362 7~d a t e _)
_G2J37
C LOT )
DATE PRINTED: 11/25/Si
ROCESSES
I
(C> BC-2-A ( )
TYPED BY: JMH
APPROVED BY BBK 11/24/81
NOTES:.
NSTRUCTIOS
VAT C
PRESSED
dat e
TIME
ie-f-eg t+Vr-*--
STARTED CAKES USED
RELEASED BY!
WATER ON
PRESS
| ,51
HRS. WASHED
NO.CF CAKES! 44,
OHMS
PRESS WITH AGITATIC
HRS. WASHED
WASH TO 3000 OHMS - 135-145*F WATER OHMS
TEST AFTER 20 HOURS
HRS. WASHED
LOAD
Sl%*&4&NFr WGT. OHMS
NOTE: i. REQUEST MAKING REHEAT SV TO I CAKE CONDITION
i?8-182*F ONCE PER SHIFT.
[ NO CARS LOADED
2. AIR-BLOW F'RESSCAKE WHEN
i EXPLAIN LOSSES
3000 OHMS REACHED FOR 15 MIN.I.
AT 4G PSI.
i.
'_________________ :________ ________________,,!.
SAMPLES THIEF/SAMPLE PER SOP
i SAMPLED BY
DELIVER TO CfL
I RELEASED BY
= DRYING = ***DO NOT DRY***
- GRINDING = ***DO NOT GRIND***
N32864.01
DUP050464507