Document GKrekpBv98B3VGxLpJNvjRg6V
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TPM GOALS - 1970 FUNCTIONAL FLUIDS AND CELLU-CHEM
W. A. KUHN
Act, guide, assist, participate, plan, stimulate and other wise contribute to the efforts of the Business Groups, Technical Service Departments and Manufacturing Management to achieve the following goals which relate to Business Group and Manufacturing objectives:
CELLU-CHEM Tall Oil Operation - Regain control! - Develop capability to blend CTO feed with predictable and consistent composition by 4/1/70. - Establish what the yields should be and then achieve them by 4/1/70. - Establish base capacities for each piece of equipment (by 2/1/70) and the optimum way of running the system (by 3/1/70) to achieve needed TORA for 53.000 M pounds of Merslze during 1970. - Develop a system for continuousmonitoring to assure that optimum operation is being achieved by 4/1/70. - Establish meaningful and useful reporting of results by 3/1/70. - Establish maintenance and production program which will result in an overall on-stream capability of 93# for 1970 and 95# for 1971. - Determine need for pitch stripper by 2/1/70. Establish justification for same by 3/l/70. Determine what other changes are required to achieve 88 M pound/year of TORUFA by 4/1/70. - Achieve or beat budgeted cost. - Establish well publicized policy that unit will be operated to please both Monsanto and Emery as a Joint operation. Improve relationship with Emery by implementation of a well planned operational campaign. 0357532
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CELLU^CHEM (Cont'd.)
Merslze
Establish a plant control to predict Mersize efficiency and a systematic means to correct low efficiency production situations by 6/1/70.
Penta/Santobrite
Maintain Penta insoluble level to meet .6%
maximum specification while sending no more
than 1% maximum Insoluble material to WTCC.
(All year)
Confirm Santobrite dust measuring method. Complete investigations and establish firm plan to achieve Improvement to meet or beat Santobrite competitive quality by 5/1/70 if major change is required.
Demonstrate Penta in expanded facility by 4/1/70.
Demonstrate low 2MBF cumene phenol use with fraction recycle by 5/1/70.
Establish capability to produce Santobrite D to meet U.K. ROW requirements by 4/1/70.
Meet or beat 1970 budgeted manufacturing costs as follows:
Molten Penta Prilled Penta
Penta 60 Santobrite
7.67 <f>/pound
10.09 ^/pound 15.50 ^/pound 19.72 p/pound
PB-702
Achieve timely production of interim quan tities of PB-702 to meet developmental needs.
Participate in commercial plaint design to assure that it will meet Business Croup objectives.
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CELLU^CHEM (Cont'd.) Scrlpsets Work with Accounting to establish system of monthly monitoring of costs on each product by 4/1/70. Follow up on all significant deviations from acceptable costs to influence successful corrective action.
FUNCTIONAL FLUIDS
rors^
Develop techniques and approved program td\ achieve clean-up of plant effluents to the level established as appropriate by the
siness Group. Work with Manager of Environmental Control on all manufacturing related actions required by the Wildlife situation. Control improvement activities and capital investments at a level commensurate with the up-to-date thinking on the future of the Aroclor family of products.
Biphenyl Complete Biphenyl Improvement studies by 1/1/71 with a gain in knowledge worth at least twice the study cost.
New Products Complete production of interim quantities of pCP and NCPDPP by 5/1/70. Assuming successful field testing, have EE Building and Central Blending facilities modified to accommodate the ester and its blends as permanent products by 8/1/70. Have EE Building modified to produce Trlbutyl Phosphate as appropriate to the Business Group objectives and timing.
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FUNCTIONAL FLUIDS (Cont'd.)
New Products
Have cost data for new Pydraul series completed by 2/1/70 and completed blending arrangements to meet Business Group objectives and timing.
Plndett
Continue to assess Plndett cost and reliability vs. "W" Building experience and recommend "tone" of future relationships by 7/1/70 (carryover from 1969 objectives).
Resolve pCP Interim production problems and reach decision regarding future production by 5/1/70.
LOCATION RESPONSIBILITY AND FUNCTIONAL DIRECTION
MCL
Achieve firm decision on production of Santotherm 66 and Solid Aroclors by 5/1/70.
Resolve maximum capability of Biphenyl wit and determine future needs by 5/1/70.
Anniston TSD
Increase personal contact by doubling visits to Anniston.
Conduct informal review of performance of key individuals twice during 1970.
Achieve cost savings of $500,000 (all products).
Increase technical guidance by doubling the project review sessions.
General
Poster work plan publication at other locations to augment control and communications with Business Groups.
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LOCATION RESPONSIBILITY AND FUNCTIONAL DIRECTION (Cont'd.)
General
Take informal action to achieve a lower level of confusion, doubt and lost motion at the Manufacturing/Business Group Interface (carry over from 1969).
Merchandise Manufacturing results to Business Groups as judged by Directors.
Improve reporting of performance variances to Business Group Directors by 4/1/70.
Other Product Responsibilities
- Successful start-up of Solid Aroclor expansion by 3/1/70.
- Successful renovation and expansion of existing HB-40 facility by 1/1/71.
- Successful improvement of the Anniston Muriatic Acid system to achieve consistent recovery of
15% of available gas during second half of
1970.
ms 3/3/70
W. A. KUHN
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