Document GKDzLKZmkj3yEBqRYORY5Rwx
572
CHAPTER 31
1965 Guide And Data Book
OUTLET NO. 2
9
SEC-E 10 FT
FAN
SEC-A 20 FT
SEC-B 10 FT
SEC-C 15 FT
SEC-0 >0 FT . 5 FT
1
15 FT
i
Rg. 12.... Dud Layout for Example 6
Tile principal limitation of the equal-friction method - is
that it does not differentiate between runs having several
transitions, elbows, etc., and runs having noire. Only the
actual length of duct is considered; this 'and the flow- rate
fix the duct size. Moreover, when computing the system re
sistance, the designer must be siire that the pressure losses of
transitions, elbows,' etc.,' are included and added to the
straight pipe losses.
If the pressure available for the ductwork is known, as it
is for packaged equipment, this pressure can be divided' by
the total'equivalent length of the run apparently having the
highest resistance, to obtain a design friction loss'value per
foot,- for use with fig. 2 or 3. Hence, for these applications/
it is not necessary to select an initial velocity. However, the
weakness of this method is that the resistances of fitting? must
be expressed in terms of equivalent length. Since transitions,1
elbows, etc., have predominantly dynamic , losses,."the
equivalent length of a particular-fitting varies considerably
with its actual size. Note that, for example, the values for el
bows in Fig. 7, Chapter 7 of the 1964 Guide And Data Book
are related to duct size, and note also that the elbow losses
in Fig. 9 of this chapter are given in terms of the number of
diameters. Hence, when the available pressure is known, the
method requires that the duct size be estimated in advance.
The calculated duct size should therefore.be compared with
the initial estimate, and if there is a considerable difference,
a recalculation should be made n*ing the calculated size. -
Less dampering is required if the method is modified-so
that only the main duct is
by the equal-friction method.
The fan is selected for tius total duct resistance in the manner
described for ' the velocity-reduction - method.- The pressure
available at each branch is divided by its equivalent length
in hundredsof feet, to obtain a design friction loss value,or
use with Fig.- 2 or Fig.-3, in conjunction;with the branch flow
rate. The branch ducts are sized as nearly as possible to dissi
pate all of the available pressure. v .'
f<':
When this method is;ufied- care should be exercised to
prevent velocities in short branches from becoming excessive,
to avoid noiseIprobleras..This U-easily prevented during,the
design process, because the velocity can be read directly,from
the friction chart. If velocity,is excessive, read horizontallyto
the left and select a diameter -which yields a lower velocity;
The : damper for this,,run will have to dissipate the excess
pressure. Since ductwork attenuates noise,to some extent,.the
damper should'be located as close, to the main as-.possibie.
Sound treatment for this branch should also be considered.
An alternative solution may be .to .revise the duct layout to
increase- the resistance .of the: run,, e.g.,-by,,i relocating the
branch take-off so that the total duct length is increased.
Table 7------Tabulation of Results (Example 6)
Section
A B C D B
Bow loti
Cfcn
2500 1750 1000 750 750
FricSoa per too ft hLthO.
0.2
0.2 0.2 0.2 0.2
Docf Ota.
fa.
17.0 14.8 12.0 10.7 10.7
Vabdtr
Fpm 1600 1480 1290 1190 1190
Dart
20 X 13 15 X 12 15 X 8 12 X 8 12 X 8
Example 6: (Equal-Friction Method)- A duct layout is shown
in Fig. 12. Outlets Noe. 1 and 2 deliver 750 cfm each and outlet No. 3 delivers 1000 cfm. Having selected a velocity of 1600 cfm in
Section A, size the duct system and determine its static-pressure requirement.
Solution: The total cfm to be handled is 2500 cfm. From Fig.
3, with 2500 cfm and 1600 fpm velocity, read a diameter of 17 in. and a friction loss of 0.2 in. of water per 100 ft. By subtraction,
the flow rate in Section B is 1750 cfm. Along the 0.2 friction line in Fig. 3, all of the ducts can be sized immediately because the flow rates are known. Results are presented in Table 7.
The rectangular equivalents were selected from Table 2 with
the objective of having the same duct depth for ail branch runs. The duct run to outlet No. 3 has the highest apparent re
sistance. It is decided to fabricate the elbow in Section C with a radius ratio of 1.2; hence, from Fig. 8 with H/W " 1.9,
LfW " 8. Since W ~ 1.25 ft (15 in.), the additional equivalent length due to the elbow L is 10 ft .The total equivalent length of the run is therefore (20 + 10 + 15 + 10 + 15) = 70 ft. .There
fore, at 0.2 per 100 ft, the duct resistance is 0.2 X 0.70 = 0.14 in. of water. Including the outlet pressure of 0.12 in., the staticpressure requirement of the duct system is 0.26 in. of water. The
design is now complete, and dampers will be relied upon for adjusting the outlets to the design now rates.,,
If refinement is necessary, the modified method can be applied
to Sections D and E. First, the static pressures available at the
junctions with the main of the Section D and E branch ducts
are obtained. For Section A it is the system pressure of 0.26
minus the frictioo presure-loss in Section A. Tne latter is 0.20
X (20/100) * 0.04; hence, the pressure at the entrance of
Section B is 0.22 in. of water. The pressure available for the duct;
work is 0.22-0.12, or'OilO. Assume the equivalent lengths of the
branch take-off and the elbow to be 10 ft
The total equiva
lent length of Section D is then (10 + 10 -f 10 -f 5) - 35, and
the friction loss per 100 ft required to dissipate 0.10 in. of water
is 0.10 X (100/35) " 0.29. With this'unit friction loss and a flow
rate of 750 cfm, fig. 2 yields a diameter of 10.0 in.' and a velocity
of 1380 fpm. .'
`'
Section E is sized in a jprailar manner. The nresure available
is 0-26 minus the friction loss in Sections Aana B, or 0.20. With the outlet pressure loss of 0.12 deducted,.the.available ductwork
pressure loss is 0.08 in. Assuming that the branch take-off loos is equivalent to 10 ft. ,of duct, the total equivalent length is 20 ft.
Tne required friction loss is 0.08 X (100/20) " 0.40. With this unit friction-loss and a flow rate of.750 cfm, Fig. 2 yields a diame ter of 9.4 in,-and a velocity of 1580 fpm. An equivalent rectangular size is 9 X 8 in.
A comparison of these, results with those-in Table 7, shows
that the modified method has reduced the size of Section D somewhat and that of Section B considerably. The reduced sizes accomplish more economically what would otherwise have to be done with dampers. .
Static-Regain Method .
- Consider a straight rim* of-duct with several branch take offs attached. The flow rate of air along , the run is progres
sively reduced by the amount diverted into each successive take-off. If, for example, the size of the run were the'same throughout its length, the.velocity would become progres sively less in accordance with Equation 3. When velocities are reduced, a conversion of velocity pressure into-static pressure occurs '{as weD as a loss in total pressure): -The principle of the statk^regain method is :to size a duct run so
Air;Duct Design
573
thnt the increase in static pressure (regain) at each take-off
junction just offsets tbn pressure loss of the succeeding sec
tion of the run. . .
. .
1
; ,-:b
The method provides a convenient means.of designing a
long fun of duct having several take-offs so, that essentially
the sarnie static pressure,exists at-the entrance.to,each branch,
outlet, or terminal.takeoff. As a consequence, outlet or tennis
nal selection and.system balancing -is sifnplified..The method
b particularly,`suited.to large' installations.-haying.several
long runs of .duct! with"each run having many take-offs of
Supply outlets attached!'For'this type of application, little or
no dampening b ordinarily required to balance the system.
If the1.distance between branch take-offs is either'very
snail oryefy'great! it may.not be feasible or economically
desirable to design for.the aww static pressure at each junc
tion. In such cases, the method rj,ri be used to size the main
for either, a,progressively lower static presure (net. static-
pressure loss) or.a progressively higher pressure.(net static-
pressure gain); ; n':Z' .
V -f.
i ;
The duet length of any section- should' include the equiv-
alentiength of-any elbows or transitions within the section.
The charts apply to constructions -where regain takes place
unaccompanied by., radical change in direction, namely, to
etrdightrthroughiseciitms of divided-flow-fittingB.
-
If no friction-or 'dynamic losses occurred at the junction;'
there*would be no loss in total' pressure^. and the change in
velocity pressure 'would be completely converted into a re
gain (rise) in static pressure/which; for standard air, would'.
tchere' ^ j' '. ^ ,
.- ;
P, = theoretical static-pressure regain, inches of water. 1 < Vi -- velocity in.main upstream of branch, feet per minute. Pi -- velocity in main downstream of branch, feet per min
ute. 4005 -- .conversion factor of velocity'equivalent to 1 in...water
" ' It has been found by test that the regain' coefficient'across a takeoff or an outlet will equal about 0.90 for well-designed and constructed ducts with no reducing section immediately after the outlet. However, for practical design, an average recovery of 0.75`is assumed. Hence the actual regain Pr b:
p- - 0 75[(jss)' - (^)'l <I3)
!l In any duct section through which'air is fiowing-thefe is
a'continuous loss of pressure due to friction.'This pressure
toss may be expressed as: "
'
- .V - -
00270 (^.)(i'^)
. : (14)'
where
.: H/ " pressure toss, inches of water. L -- duct length, feet.. - -d " duct diameter, inches. ,, ( ,