Document G5RKdZ8VrKOGYGwgmgDnm8w57
`(MANUAL) S.V. 243, 244/.. 240'
C.V.
MAKING INSTRUCTIONS:BATCH UtflT D. V.
CG 03
CODE KY-795-D .
l o t F2K31 v
EST'D WGT 934 LBS STANDARD HRS* 11.1 TIME
JUN 9-1982
_____ M
PROCESSES KY-795-D (I)
^
APPROVED BY FWP 03/23/82
' JOB NAME: 3KY795DMI
COMPONENT CONSUMPTION:
CG CODE
LOT
PGJ LBS ^ |1 CG- CODE
LOT
. PO LBS
14 YC002B JLBtASL 93
I 14 YC0O2B ________ 93 __
14 YCO02B __________ 93
1 14 YC00.2B ________ 93
14 YCO02B ____
93 --------- I 14 YC002B ________ 93 ___
TOTAL EST'D WGT 4688* LBS-
NON-BLEEDING
NAME "KROLOR* YELLOW MEDIUM
I USE I N-
ACCT
I LBS I CODE LBS
'JgEFORE USING SV, MAKE SURE THAT N-28-D LINE [
IF ANY IS BLANKED OFF,*
I
203 |>K| RUN 60* (990 G) WATER IN V-203..-SET AGITATOR ON I
& i J1HHSSCGH SPEED-
.
205 i ,^T>JWEEIG] H IN DRUM 6 POUR IN i -s Hd UMP IN AND STIR 5 MIN
LOT
500 i 32HD | 500 77X50!YC-2-Bi 3850
1 i RECORD: START_j3ilA-
FIN
ly^d^SjUST TO 75* (1275 G)
,'
\ JSr \ WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
i UHMo G AT 240O-26O0 PSI INTO V-205
i jy&TWHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
| JSUF HOT WATER AT 2400-;2600 PSI INTO V-205
j ^J^ECORD : V-205 VOL
6 ADJ TO 51" (1874 G)
i Jgri IJiSPECT HOMOG STRAINER & CLEAN IF NECESSARY
205 1^9 i RUN 4 *(2O0 G) WATER INTO \ P& START
I L-AGITATOR
1
SV \&Z\ PUMP V-205 THRU HOMOG AT. 4800-5200 PSI INTO SV- |
RECORD: TIME START
TOTAL MINUTES
I
*OTE; IF HOMOG PRESSURE FALLS BELOW 4800 PSI- |
3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 1
WHEN V-205 MT, RUN IN 5* (240 G> WATER & PUMP |
THRU HOMOG AT 480O-5200 PSI INTO SV
i
JUN 14-1962
WHILE HOMOG, RUN 6* (284 G) WATER INTO V-349 RUN 1000* WATER INTO V-384 & HEAT TO 110~120F WEIGH INTO V-384 & PUMP TO V-349 RUN 1000* WATER INTO V-384 & PUMP TO V-349
ADJ V-349 TO 29* (1372 G) 6 STIR 15 MIN RECORD DENSITY:/^.<_/_&/ML (1 -049-1 -051 )
!i |I I 2000. [ 32-B ][
!I ||
( [ 1 20G0 I |.
I
` i S-11 .
.COMPLETE, ADJ SV TO 48 (2420 G)|
RECORDPH Q? 6 ADJ TO 11.1-11-3 USING N-7-D 1
"ED TO 57. (10 PARTS WATER TO 1 PART N-7-D) I ? n
^ ) . /ASSUME 507. | "1___
SIPHON N-7-D INTO SV 6 RECORD: Ft / (X_, t
'I
HEAT TO 190,-194*F IN'55-65 MIN 6 REC: HP rJ'^F 1
& RECORD :/X__*F
I
NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON j
i
-7-T
bt
EQUIP MENTJ
I PAGE 2 CG 03 KY-795-D ' I COMTYP JOB NAME: 03KY795DMI
2* ^ 0
J^rTWHILE HEATING SV, RUN 69* (1898 G) WATER INTO
USE i N- IACCT LBS I CODE 1 LBS
X ,, V-343
^'
TER IN FROM V-336
M____ ^(^_4/GAL^l &GAL
:TIR 15 MIN OR LONGER
I RECORD: DENSITY Mltrfi/HL (1.010-1.012)
. -- --I 4* J
312
i 3^^5iHiN"s"20~HEAf in g ~c o mpl et e7-r e56r d : "ph I?r
|2*CKSEJ V-343 ACID PUMP AT 96 SETTING <225 MIN)
T V-349 SILICATE PUMP AT 82 SETTING <180 MIN)
28U I MEDIATELY METER IN V-343 & V-349. MAINTAIN SV
SV I L^ATl90--194*F DURING STRIKE.
6 |2<i RECORD:
START,
FINISH^
MINUTES
V-343 Mmwl
V-349, TIME V-343
%%%.
/-
V-349
SV NORMAL
AT 20 MIN
INCHES 4>
INCHES
PK
(26)J?6 _M<9.0-10.0)
40 MINa^, <5S>try* (23)
?jH(9.0-10.0)
1 HR %'J(51
(19)JJjL
_ (9.0-10.0)
2 HRS4^uJ*< 33 )gjf <10) jj_
9.0-T0.0)
3 HRSC'^Tf (14)_^ < 0)__ _^<9.0-1O.0)
FI NISH
< 0>__.^~.
--
tdH 7.5-8.5)
NOTE: IF' PH DROPS BELOW .9.3 IN F ?ST HOUR, STOP
PUMPS & SEE SUPV. IF FINAL PH IS ADQVE
8.5, ADJ TO 7.5-8.5 & RECORD: ___ _PH
.# .
ASSUME 77% _______l 27-D i______
DRUMjiS|7f~WEIGH"iNfO~55^GAL'*DRUM-""' 7" 7 m.i FILL WITH WATER 6 STIR 2 MIN FOR S-39
SV laaHTwHEN V-349 MT, RINSE IN WITH MINIMUM WATER &
8 I yTX^SET PUMP TO ZERO SETTING
13Wn WHEN V-343 MT, RINSE IN WITH MINIMUM WATER 6
I L^-TURN OFF PUMP MOTOR
`
J34^0tURN OFF STEAM \Z5**piTT IN
i 3i^5Pt ^j l ^i:n al u m u s in g bad g er met er
,
\%g^C 123-A 1 1ST
440 1 115-A 1 220
137 UPCLJSH ALUM4INE w it h w a t e r
i
I38U RECORD:
- (3.3-3.7) & IF NECESSARY ADJ
i
l t (DOWN ONLY) TO 3.3-3.7 & RECORD:
NOTE :
I I USE LIQUID ALUM, N-115-A. ADD TO SV VIA BADGER
1 J**MfER STIR 5 MIN AFTER EACH ADDITION ASSUME 50% ____ ___|
!&rLSFHOK IN N7-D FROM S31 IN 4-6 MIN t, STIR 5 MIN
iI
14&H RECORD: PHJj2*C4.0-4.2) & IF NECESSARY ADJ TO
l(
i PH 4.0-4.2 k RECORD: PH,,,._,_;
ASSUME 77% _______ i 27-D |___,
I I DILUTE N-7-D 10 TO, 1 WITH WATER
ASSUME 50% _______ 1 7-D |_____
I US-IpmU N-7-D INTO SV l44xl>etJR IN STIR 15 MIN
UI 45 978-A I 45
i43KT STOP AGITATOR
START
FINISH
OPERATOR
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DUP050046566
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DUP050046567