Document Ev0Bred5vaGop8yqkJ1jy19qj
CODE KY-907-D
fiEJi 1982
T DATE
_K?KS>0 < LOT I
______M ( TIME >
LOCATN CG CODE
14 14 14 14
YC-2 YC-2 YC-2 YC-2
DRY* PQ LOT WEIGHT
93 323y 93 . r.isjn> 93 93
( ) KY-907-D (H> FWP 10/07/82 COMTYP JOB NAME: 03KY907DMH
DRY CONT
NOPKG
PKG WET
TOTAL WEIGHT
ACTUAL USE LBS
--- ----- -----------
EQUIP MENU
T1 .NAME : " l<ROLOR" YELLOW-MEDIUM
_____ _N0N-BLEEDING__ ! USE j N- | ACCT 1 LBS | CODE 1 LBS
BEFORE USING SV MAKE SURE N-28-D LINE (HYDRO-I
CHLORIC ACID) IF ANY IS BLANKED OFF*"
I
RIJN 60" (990 G) WATER IN V-203. SET AGITATOR ON I
HIGH SPEED* EIGH IN DRUM & POUR IN (SODIUM SILICATE)
DUMP IN AND STIR 5 MIN (CHROME YELLOW)
I 1 355 | 32- D | 171X50 | YC-2 -Bi
RECORD: START_Mf%L_
i/i/
FIN Jk.
U .1 faXlXI
355 3550
ADJUST TO 75" (1275 G)
WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
tOMOG AT 2400-2600 PSI INTO V-205
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
5F HOT WATER AT 2400-2600 PSI INTO V-205
RECORD: V-205 VOL
G ADJ TO 60" (210 G)
INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
-205 'l^T^DFriG" ~ 7 514" g 7" W A T ER 'in t o T/^j H^g START
AGITATOR
PUMP V-205 THRU HOMOG AT 4800-5200 PSI I.NT1J,
RECORD: TIME START
TOTAL MINUTES JJl JZ.
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5" (240 G) WATER G PUMP
THRU HOMOG AT 4800-5200 PSI INTO SV
I |
| ! i i
SP STEP 01 - SET FORMULA SELECTOR TO POSITION 1 (V-243) OR POSITION 6 (V-244)
:'RESS SV CAM RESET PB - SET 22 TC IN AUTO 10TE (TEMP IS SET AT 190-194*F)
RECORD LEVELS (LIQUID ALUM) 6 SET R/M COUNTER
M OS FOLLOWS: . TLG JyL% PRESET #3
45 GAL
IKE FLOW CONTROLLERS -AS FOLLOWS: CONTROLLER - SULFURIC ACID 607.)
0*73 GPM
WATER) IN MANUAL LOCAL 9-56 GPM
D/WATER) RATIO
1-31
CONTROLLER) IN MANUAL -96 GPM
WATER) IN MANUAL LOCAL 8-45 GPM
WATER) IN REMOTE 7N--32-D/WATER) RATIO
1 - 76
-OT:
COMTYP JOB NAME; 03KY907DMH PAGE 02
DATE PRINTED:10/07/82
EQUIP MENTI
I PAGE 2 |
CG 03 KY-907-D Y-mo
! USE 1 N- ACCT ! LBS I CODE LBS
""""l^uifiRATOR STEP PB^ .
1
320 SV
SP CP
I^m RECORD LEVEL 2LGIF BELOW 35% FOLLOW SOL'NI
| L^KE-UP PROCEDURE FOR N-27-D
i
MS'"! AjMtJST SV TO 48* (2470 G)
I
I19((XIC0RD
TO 11*1-11.3 W/N-7-D (CAUSTIC!
SODA~LN> AT 57. (10 PRTS WATER TO 1 PART N-7-D)|
PHQN INTO SV RECORD: PH //&3*
ASSUME 50% !
?6T0R SJEP PB
-
i
3D1 7-D I_i3i
06/39. "AFTER~HEAT-UFrRicORDT~PH'-iSr-r
SV
3FC20, 8FC10, & SFC20 TO AUTO
|
SP IR STEP PB
I
10/43. WHEN 3FC20, 8FC10 6 8FC20 FLOWS f
I
IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB
I
S5l SP,,^fEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN 1
"SWITCH 3FC20 TO REMOTE
(ATOR STEP PB
DURING STRIKE RECORD:
SP STEP
V-243/V-244
'RANGE
_._ .
13/46 <30 MIN) 14/47 <60 MIN) 15/48 (2 HRS)
It 9.0-1O.0
jjLiT9.0--10.0
ti$L 9.0-10,0
16/49 <3 HRS)
9.0-10.0
I
17/50 (FINAL)
7.5-8,5
I
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV 6 NOTE
IN f^OG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
ECORD: PH ____.
ASSUME 77% _____i 27-D I_______
SIX IN (BLANC FIXE N)
55 l^HT28-A I 55
27* (208 G) WATER TO V-385 ADD & STIR FOR 2 MIN FOR S 57
ASSUME 50%
90 |
-D
45
337 I 71
--1
RING STRIKE CHECK LEVEL IN V-387. LOW LEVEL LIGHT IS NOT LIT, GO TO S-35 LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE
IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW RATE MAKE-UP PROCEDURE.
RUN IN 32* (317 GAL). DO NOT MAKE UP THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE.
DELAY BETWEEN END OF STEP 41 HEAT-UP AND START OF STEP- 43 HOMOGENIZATION SHOULD BE LESS THAN 30 MINUTES. TURN ON STEAM 6 AGITATOR ClUST TO 42* (403 GAL) AT 17S~1S2*F SET BADGER METER FOR 550 PUMP IN FROM V-387 THRU UNDRSURFCE DISTRIBUTORS AS FAST AS POSSIBLE (ISOBUTYL STEARATE, BUTYL
RATE 4 EMCOL P-10-59) HUT OFF PUMP ^STIR 30 MIN AT 178-132*F FOR S 43 DO NOT SHUT OFF AGITATOR
450 50 50
I *! 69-A'| 55-A! 60-A1
1 i
450
50 50
:$*: V ':;
___ ..
DUP050102603
LOT -
COMTYP JOB NAME: 03KY907DMH PAGE 03
DATE PRINTED :10/07/82
EQUIP, MEN7J
PAGE 3 CG 03 KY-907-D
USE I N- IACCT LBS | CODE | LBS
I WHEN S28 COMPLETE HEAT SV TO 198-200 DEG F IN
_______! --_____ I______
TO 10 MIN CLOSE WATER LINE i, DISCHARGE VALVES AT STEARATE
I
f Hj mp OPEfcUV-388 DISCHARGE VALVES TO STEARATE PUMP
NLET
OPEN WATER VALVE AT STEARATE PUMP N RUN WATER
HRU HOMOG AT 2900-3100 PSI TO SEWER
WHILE HOMOG WATER AT 2900-3100 PS.t, OPEN HOMOG
IARGE VALVE TO SV AND CLOSE VALVE TO
SEWER
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
TUgN ON PUMP & HOMOG V-388 TO SV AT 2900-3100 *sL MAINTAIN SV AT 198-20F.
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE
I
T STEARATE PUMP ASAP
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
WATER FROM HOT WATER MIXER
WHEN S5 COMPLETE TURN OFF HOMOG & STERATE PUMP
STIR 5 MIN AT 198-20O*F
SHUT OFF STEAM
3 COMPLETE, OPERATOR PB
23/53 RECORD PH_j[:r?l_<3.3-3.7)
IF NECESSARY, ADJ PH TO 3,3-3.7 <DOWNWARD ONLY)
& RECORD: PH_____.
NOTE: USE LIQUID ALUM, H-115-D. ADD TO SV VIA
i BADGER METER. STIR 5 MIN AFTER EACH
ADDITION.
ASSUME 50%
STT^RUN IN N.-7-D-F/:OM S-30 IN 10-12 MIN & STIR 5MIN
5fr RECORD: P(4.2-4.4) & IF NECESSARY, ADJ
1 15-B I
^ |
Jr
TO PH 4.2-4.4 & RECORD: PHJ&jL ASSUME 50% <DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78% SIPHON N-7-D INTO SV
7-D i. 27-D |,
S^f^DPERATOR STEP PB
>0 >"0PRATOR STEP PB
i SP STEP 60 - BATCH COMPLETE
J START
FINISH
OPERATOR
I TIME SP STEP TIME SP STEP
j ;d o P*
L2r_yoo
!
ii
i i i
j 1
DUP050102604
No. 215X164
DUP050102605
DUP050102606
6 PW
DUP050102607