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p ts vsmsnaxL mama sumr or TBS KSKBXygrOK PLAHT or 2BZ aHBtflH TUXItte CMMST AN INDUSTRIAL HTGIQfX SORVg OF THE KENSINGTON PLANT OP THS SHHWIN THUA1S COUPANT PARTICIPANTS: Representing The Shereln williams Company ' Clereland, Ohio Ifr. 0. A. Martin, President . Ur. H. 7. Bala, Vica Praaldaat Ur, x, X, Tara, Xsaeutlva Raaaarch Dlcaetor Representing * Tba Kensington Plant Repraaantlnc Tha laduatrlal Health Conservancy Laboratories T. 3. Stevens, General Superintendent 7. Xrrington, Aasletant to General Super* lataadaat 6, H. Bean, Uedloal Dlraator 3. L. Tlasiom, Safety Director B. B. Pareone. Safety Engineer Carey P. McCord, U.D. Tillies N. Titherid*e, M.S. Ira Tllaoa, U.D. William Fredrick, D,So, Kuril Bflar, Technician Herbert Taleortb, Cham, Eng. Gordon Berrold, Ph.D, Luellle Blofaarde, Secretary Marjorie 81atar, Seorataxy Period ot Ineeatlfsion--6epteaber X, 193? to Noranker is, 1937 REPORT PRS>ARXD BT THE INDUSTBIAL HEALTH COWSHVANCr LABORATORIES 10 Paterboro, Detroit, Ulehlpm THIS IS VOLUME II OF A THREE VOLUME REPORT ; " t'o 0007-SWP-0000302641 mna is A OOKTIDSSTUX. HZFOBS nceunvK MnumniT ii Moaner eve. . w. cuvium 1 1 I 4 .. J 0007-SWP-000030267 GENERAL PLANS DESCRIPTION Plant #2 of the Sherwin Willises Coapany is located at Kensington, In South Chicago, Illinois. This plant represents the largest of the entire series of operations of the Sherwin Willis as Co^any. In fact, +-M establishsant esy not he regarded as a single plant, but an aggregation of several plants, naay of which carry out activities little related to others. This plant occupies approximately SS acres and on this acreage there are located ISO chief buildings. Outstanding in the divisions of work ia this plant are Tin Can Manufacture, White Lead (Dutch and "Quick* processes). Coal Tar, Paint and Tarnish, Lacquer, Dry Color, Chealcal Products and the Allied Research Laboratories. In addition to these priaary divisions, this plant is characterised by high developed organisation for such activi ties as plant Maintenance, receiving and storage, salvage, yard work, plant protection, engineering services, power plant activities, and eaploynent, safety and nedical services. She district sales office is also located at this plant. PhiIke asst paint aanufacturing establishManta, this plant to a large extent is engaged in the mnafacture of basic naterlals with which wateriala the usual and ordinary paint plant starts their operations, thua, this Kensington Plant nanufacturss its own lithopone, its own dry colors, its own organic plgnents and dyes, its own rod lead, lead oxides, its own nstsllie containers, ste. the photostat copy (Tol. 1) showing in perspective the buildings and gensrel layout of this plant, rspnssnts may types of construction and buildings of highly different ages. Of all buildings now in uss, the oldest is rsprsssntsd by that building first oeeupisd by the Calnast Paint Coaparjy, built in 1888. Shis building, which no longer asy b# regarded es Modern, is still utilised in its entirety for psint production. Although serving, at the present time, a useful function in the operations of the present plant, in full Measure it stands as a nonuesnt to Mr. C. A. Martin, now tha President of She Sherwin Will Ians Coapaqy and the organiser and developer of the C&lnaet Faint Cospany and other related * 'enterprises. ' Apart froo the manufacture of finished wares ty this plant, large volumes of its output are chipped to other units of the Sherwin Tilliws Company for use in their manufacturing procedures. To this ex tent, the Kensington Plant nay be regarded as the basic manufacturing unit of the Compaq's entire system. It is not to be inferred that every re* material used In divers plants is created in this Kensington Plant, but it is clearly true that nore intermediates and raw materials are *" shipped, from this plant than from any other. The carrying out of the work of this plant requires the services of approximately 1700 employees. This total number, while pre ponderantly white Americans, includes a fair atsrber of negroes, Mexicans, Poles sad Italians. Supervising the work of this large number of employees ,erd guiding the activities of the entire plant, are the following local offlcersr Mr. IT. S. Stevens, General Manager, Mr. J. Srrington, Assistant to Mr. Stevens, Dr. N. S. Van Stone, in charge of manufacturing, and Dr. C. D. Holley, in Charge of the Allied Sesearch Laboratories. Quits apart from production units in this plant, other activities ora davoted to the protection and well being of the Compary'e employee*. A highly developed Medical Department renders medical services under the direction of Dr. G. S. Hess. The Safety Department, headed ty Mr. S. 1. Winslow, ie continually concerned in the elimination or control of every possible exposure threatening the physical well being of all employees. The Ssplqymant Division is supervised by Mr. K. A. Sloan, who also operates the several plant cafeteria*. In gtnarol, this plant, as is equally true for The Sherwin Williams Company la it a entirety has base governed by a policy of outstanding interest In its workers. At all times it is realised that the trade proeeaaea and practices of this type of manufacturing establishment theoretically provide aery more exposures than is true for industry in general. On this account, it baa long been necessary that th* Compely create within its operations a full measure of mechanical protection and at the sane tine to exercise outstanding . concern in and supervision of its employees to the end that no unfavorable > ... : mm 1 ' wa experiences may arise. The results of this policy of protection is re- fXeeted in nary years of operation without disaster and is further re flected in this very survey, which indicates the spirit of this plant and The Sherwin Villiaxe Compery, seeking thoroughly to safeguard and protect its workers. The Sherwin VUliaas "Code of Principles* is as follows! - ' 1. To win *on our aerlts. 2. To be the best and largest concern of the kind in the world. 5. To be broad and liberal as cell as aggressive in our policy and nethods. ' 4. To take a pride in our institution. * 6. To be loyal to the coapary and to each other. 6. To foster good fellowship aaong ourselves and to take pleasure as well as profit out of our work. 7. To strive constantly for the lmprovenent and advancement of the business and ourselves. 8. To be considerate, polite and courteous in all our deal ings within and without the coopery. 9. To be high toned in everything everywhere. 10. To grow in knowledge and character as well as in size. S. 1. WINSLOW ' Safety Departaent j' i ife 0007-SWP-000030270 ' .'-11 DRX COLOR FACTOR! The Dxy Color Feetoiy Is located is Buildings 110, 11, 12, IS and 14, aod also the adjacent buildings 128, ISO and S94. These are all two and three stories in height, and in general are of brick exterior with wooden interior construction. The first floor in all buildings is concrete and also the second floor of Building 594. '' , ** The principal buildings. Nos. 110 to 114 inclusive are 60 feet.wide and extend fron Kensington Avenue through to 115th Street, a distance of approximately 450 feet. The total floor area of the depart ment is 80,000 square feet. In addition to the above buildings, the Dry Color Departsent is at this tine taking over the baaeaent, first, second and fourth floors of the new Utility Building, No. 115 (floor space approximately 18,000 square feet) and also the basenent, first, second and third floors of the old Paris Green Buildings, 119 and 124 (floor space approxioately 12,000 square feet). ' The total nunber of employees in the department is 106. Of these, 52 are on the monthly payroll and 74 on the hourly and piece work roll. (Hours, see separate report Halter Wurtman). Only one colored man is employed in the factory. Nine of the men are foreign born, seventeen are Mexicans and one is Chinese. A large percentage of the men have more than five years service and nearly all of the foreign Ijjrn are now naturalised eitlsens. Zn general the quality of ; jj'1 the labor is hell above the average. * -Of the employees on the monthly roll, 17 are graduate chemists and chemical'engineers, five of whoa have RuD. degrees and 2 their Master's degree, gxi- the others are' high school .graduates/ two being bookkeepers and j^:i-**eaog^er. ....... . . .-vvV-.>.. --^-s.' The operations -oftfc< department cover the production of pigment colors as dxy ponders, water pulps and dispersed or "flushed* bases in oils and vanishes. The output of the department for the year 1956-57 e aa 8,605,000 pounds, of which 5,570,000 pounds was as dxy color, 194,000 as water pulps (dxy basis), and2,800,000 as dispersed colors la oil end -* 0007-SWP-000030271 t ,,- Color Blending. If This Photograph Were Hade in Color, it would Show This TTorknan liberally Coated, on Garments and Skin, with Pigment Material, thus Indicating the dose Contact Provided with Dangerous Materials. 0007.SWP4>m30272 varnish (pulp basis). All the colors manufactured ara produced by precipitation or couplings, referred to in general as "Striking*. After the formation of the color, the subsequent operations for Dry Colors are in general the sane, i.e. washing, fUt-->*.ag, drying, grinding, (pulverizing), blending, and finishing (packing and shipping). . However, for water pulps, the water presseakes from the filter ' presses are pulped in dough mixers, brought to a uniform dry content, and filled out into water tight barrels for shipping. Similarly for dispersed colors in oil and varnish the water presseakes from the filter presses are diverted from the drying operation, la this case they go into' dough mixers which are steam-jacketed and equipped with vacuum covers. The color is treated to produce a preference for oil or varnish, and the water "broken out* under atmospheric pressure. This removes the bulk of the water, the remainder being taken out under vacuum with heat. The colors in oil or varnish thus obtained are then blended to standard shade, and where necessary are clarified ty passing them over a high speed 5-roller mill, after which they are filled out in five and ten gallon kits or thirty gallon stael drums. - . Both inorganic and organic colors arc produced. The inorganic colors are principally chroma yellows and oranges (lead chromates), zinc yellow, chrome greens (mixture of chrome yellow end iron blue) and iron or Prussian blues. The organic colors are couplings of coal-tar intermediates, known aa toners, and precipitations of cferostuffs on basts of altnlaum hydrate and blaao fixe, known aa lakas. The principal organic colore produced are para red toners, toluidine red toners, fire red toners, permanent orange toners, heasa yellow toners, alizarine lakes, scarlet lakes and maroon lakes. H. B. DOTT ' Sooplcaental Information Supplied by Hr. Wurtmaat * The "Striking floor* la operated on one shift, with one or two man coming two or three hours later than the mein crew. In order to finish eiy batches that extend over the eight hour period. floor. The Preas-room is run along the same lines as the Striking _. Hill Room and Pulp Room are run in two shifts, a day ahlft and an afternoon and evening shift. The Oil Pulp Kill ia operated in three shifts. Two of these men are rotated; the third nan likes the Srd shift. There are two men on general work in the Press Soon and Striking floor on the night shift, one man from ?00 P. II. to 11<70 p. K., the other from lliOO P. H. to 7<50 A. V. ' In our Press-room there are ten men unloading presses. These men are paid on a piece rate basis. The men work ia pairs and are paid $1.70 per preset this is divided between the two of them. . These are pear around operations and none are seasonal. w. wnaaur ' n.s.D0ir CHEMICAL PRODUCTS DEPARXKBR locations Building* 500, 5001, 50, SOI, 6, 605, 604, 6, 606, S07, 507B, 509, 511, 615-2, 514, 516 and 528. Ill floora except there otherdee designated. TTP ef Building*t Building* -msy the chemical type, deer open ings free the first floor to the roof, to regular aill type, >111 type ef building predoalaetee. tr* of Baildlncet Department coaprlses roughly 100,000 square feet of flo^r space. t" i>r Men Raniaredt Approximately 175, all ahlte with the exception of . a few Mexicans. general Mature of Operatlcnsi. Sulphonations. AminetIons, Chlorinations, Mltratlons, Aostylatlons, fusions. Reductions, Fhetylatlons, Oxidations, Condensations--in general the whole field . of organic chealeal operations. Tree of Ecdpmcnt Psedl Sulphonators, nitrators, reaction tubs, chlorlnators, autoclaves, eaponlflers, faydroliters, filter presses, ink mills, eto. a True of Poods Manufactured* Organic Intermediates and Organio Dyestuffs. Principal ones are naphthalene, beta naphthol, sulphoaated beta naphthols, naphthalene sulphonie acids, naphttylamina sulphonie adds,' ehlor toluidiaa sulphonie add, meta nitre paratolddina, para phejyla* diamine, benscyl peroxide, aoetadlid, aeettoluid, nitroso beta naphthol and beta ozy naphthoic add. . Principal Baw Fuchsine, alkali blue and aco colors, such as llthol red. Lake Rad C, Llthol Rubina, etc.. Figment Green B, and Tungetated bade colors. need. those of organic nature, naphthalene, toluene, ani line, nltrobenseae, orthotoluidlna, ortho-dtro-toluene, benaoyl chloride, acetic add, formaldalyda, methyl violet, vietorla blue, paraaitraniline and paratolddina. those of. Inorganic nature--baria Chloride, aodlua . nitrite, calcita chloride, aodia chloride, hydrated llma, catdlc soda, sodlun blearbonate, aolybdie add, nitric .'add, aulphurle add, laad acetate, dtrle acid and aodtua hitfat*. '' ' :-.y Tii l5jK3R5 mm., ******>**; Tobifs Acid "eauftct-.rt. Extensive Congestion of Operations Increases the Probability of Expceure and Multiplies the tiffieulties of Oen- eral Cleanliness :.ni" Orderliness* . 07-SWP-000030276 jf v'- 1 1r I . firr.TPtlC HAZARDS!Bets Kaohtbol Department. Building,- SOP. BOPA. 60QB_pd 01. Crude naphthelene is refined; naphthalene la sulphonated and treated with aolten caustic to fuse off the enlphoaic aeld group, the resultant beta raphthol la isolated and Tecum distilled, and chipped or grouad. Vaphthaleae la handled In large quantities la this department as is beta aaphthol. Selther* of these iteas hare erer shorn aiy indica tion of being a serious health hasard. Sulphur Dioxide la produced as a ty-product. this has Barer caused aiy serious trouble. Concentrated sulphuric acid aad aoltea caustic are handled, the vapors from the caus tic soda fusions probably constitute one of the greatest health hasasde in the department, these fumes, as mall as the other fumes, are thrown into the air, aad, of course, in this w^ create a more or less general health hacard. Aeetenll.ld Department. Building S02t Aniline aad paratoluidine respectively are treated with glacial acetic acid to form the corresponding acetyl compound, the crude' acetaailid is chipped; the acettoluld is treated with mater, aad filtered aad dried. Aniline and paratoluidine, both of which are wary toxic, are handled la this department. At times there are some acetaailid aad meettoluid fumes, these have never censed a^ noticeable trouble, although they ary be a very definite hazard. Glacial acetic acid is also handled ami at times is present as a vapor in the air. tolddlne U nenevfertt. *.>. HM. Acettoluld, treated with nitric add, subsequently treated with caustic to form meta-nitrouparatoluidine. * Acettoluld is the principal orgaalo raw material used along with 450 nitric acid. At times there is a small amount of fume of nitric add and there is a posslbilty, during the saponification aad grinding, that vapors or dust may he preeeat from meta-aitro-peratoluldiae. thin probably exerts a toxic affect on the o'stem, although in over SO years enufaeturiag expsrienea, we have never had ary trouble. 1 * . 1*0 Pr Pepartnsnt. Buildings BOS, 5<M, 505 and_gQ6. ^ lidiua, toblas acid, paratoluldine, nt* sulphonle add, perachlor- mstanllic acid, chlor toluldina aulphonic acid ara dlaaotirad with nitrous acid coupled with althcr the alkaline solution of beta naphthol or bota ojy naphthoic acid, subsequent colors ara converted either with the sodlua, barlus, calciua, strontium, magnesium, or manganese salts. Colors are dried, ground and blended. Shall amounts of rylidlne, large aaousts of beta naphthol and tobias acid are handled in this department. JSrlidine is definitely tozie. The other two items have newer caused aqr trouble. Tobias acid is sulphonated beta naphthylamlae aad one would be led to think firm its structure that it night be an mauspeeted hazard. The most serious hazard in the department unquestionably is that of dust from the finished colors. This situation has been pretty thoroughly gone into and a requisition sill be presented to the Management sonatina this fall for the necessary changes to eliminate this condition. A small amount of lead acetate is used in the department aad a considerable amount of barium Chloride. A large portion of the colors are in the feat of a bariimi salt. Another organic compound that is used that m^ be tozie is beta oay aaphthoie acid. During the diacotisation of the amino compound, nitrous acid is formed by the addition of sodim nitrite to an lee eold iydrochloric aeid solution. There is a possibility . at times of some nitrous oxide ftstes. R-gill rrti TftaifltaOWj Beta naphthol la sulphonated with sulphuric aeid to form disulphonie aeid. This material is kept la paste form. Tobias laid Department. Building, fill. 614. 564. ' Beta naphthol is sulphonated, then treated with ssmonlt aad sodita bisulphite under pressure, subsequently purified aad isolated. Material is dried aad grotmd. Chlor toluldlae sulphonic acid aad toluol is sulphonated, then chlorinated, then nitrated, then reduced with iron aad hydrochloric acid, this materiel is not dried. Parapheqyleae TM amino--paranitranU ins reduced iron aad hydro chloric acid dried down la the crude form then vacua distilled. There are several bawds In this department. Boring the maanfactur* of Tobias Acid, a considerable amount of sulphuric dioxide is foraed as a ly-produet and this gas is present in the air at tines. Tobias acid itself say or atf not be a hasard. It has never given us ajy trouble. Quantities of ammonia in the air at tines, but this has never given us airtrouble. Chlor Toluidine Keta Sulphonie Acid is also made in this depart ment. Toluol--there is a possibility of sons fuses from toluol at tines, which is chlorinated hr the action of sodium chloride and hydrochloric acid and there is a possibility at tines of a small anount of chlorine in the air. Later in the process, there is a possibility of hydrogen chloride being in the air and in the building itself; there is alwsys sons anaoniun chloride foraed in the atmosphere. Parapbenylene Blamlne is aanufectured in this departstent from paranltranllina. Both of these iteas are a health hasard. WM PPMrfrBrte. MUgitorff Eifit Aniline, nitrobenzene, formaldehyde and iron chloride are heated 19 to a reacting temperature. A complex condensation and oxidation take place to form triaainotripheiyl methane. Large excess of oil used is recovered and the product purified. This product is then treated further with anil ins to fora tripheiyl pararosanlline. This materiel is then sulphonated and handled in paste fora. fuchsias made from aniline, nitrobenzene and formaldehyde, ell of shicfa are very definitely toxic. The fuchsias Department probably has the creator auaber of health hasard* la the Chemical Products Department. It la aaoessaxy to handle these materials hot. It la necessary that we recover a large amount of excess aniline oil and nitrobenzene that Is used. Fuchsias ~ has never sheen *iy indication of being toxie, although it mey be. Tungstate Victoria Blue and Tungstate Methyl Violet are else . manufactured. There is a possibility, in the grinding, that there is aoan dust from these products. Alkali Blue, which is tripheiyl pararosanlline, is also mono- <m,-swr-woe302n ADDITIONAL INTERMEDIATE REPORT FOR BTGXE8XC SDRVET Chemical Products Sept. A detail of the 1sterasdints steps of the processes carried on in the Cheoieal Products Separtoent is listed below: f waohthol Departments Naphthalene is sulphonated la the beta poaitioa--o rexy * _. f-.-p aaouat of isooerie alpha sulphocic acid is' formed during the reaction. This Naphthalene Beta Sulphonic Acid is fuaed'dth sodium lydroxide to split off the sulphonic acid group to font Beta gydrojy Naphthalene. During the reaction, of course, sodiuo sulphite is foraed hr double decomposition. fp.tialHd Department: There are no intermediate products nade in this department other than the aain products, namely Acetanilid and Acettoluid. Toluidine H. Departmenti . Acettoluid treated with nitric acid forms Nets Hitro Acettoluid. This in turn is heated with aqueous sodium hydroxide to Split off the Acetyl group whereby the basic compound Beta Nitre Paratoluidiae is formed. , In the manufacture.of Graphic Nads, Tobias Acid (2, Naphthyl- amine 1, Sulphonic Acid) is treatsd in aqueous suspension with nitrous add to font tha corresponding diaso Naphthaline Sulphonic Add. This is coupled with sodlua salt of Bata Naphthol to foro the dyestuff. In the manufacture of Lake Ned C () Chlor (5) DtaSoTolus&a (4)- Sulphonic Add is formsd as an intexmsdiate compound, prior to coupling with Beta Naphthol to form the dyestuff. . ' - Xu the manufacture of.Lithol Rubins, diaso coapound from Paratoluidine Hate Sulphodc Add is formsd as the intarmedlate eompound compound Is Kota tylidiae, formed ms the intermediate compound before - . coupling R Salt (2 Haphthol 5,6 Disulphonic Acid). Tomation of Solfast Rad. The sane compound aa shown in ped C ia formed as the intermediate compound before coupling with Beta Kqr Kaphthole Add. Formation of Pigment Green B. Mitroso Beta Saphthol la . y formed as the intermediate compound before converting to the iron salt, which is the color. . y f-alt Departmentt * . go intermediate compound is made in this department except the final product. Tobias Acid Department* Manufacture of Tobiae Acid, Beta Haphthol is sulphonated in the (1} position to form 2 Haphthol, 1 Sulphonic Acid. This is subse quently converted to the 2 Kaphtfyiamlne rSulphonic Acid with ammonia. Formation of Chlor Toluidine.Sulphonic Acid. Toluene ie sulphonated in para position. This eonpouai is not isolated. It ie then chlorinated in the alphe position to form OrthoChlor Peratoluene Sulphonic Acid. This material is isolated. This compound is nitrated in the (S) position to form the Ortho CHlor Meta Kitro Toluene Pern Sulphonic Acid. This compound is then reduced to Ortho Chlor Mata Toluidine Para Sulphonic Acid. Manufacture of parapfaeiylendlaalns. There are no inter mediate products formed. Fuchsine Department* ' Za the manufacture of Fuchsias, Aniline is first converted to aiyydro formaldehyde which ie isolated. This ia turn is converted eithout isolation to the di aside diphenyl methane. This material is heated up with the excess of Aniline HitroBenseaa and with ferrous chloride as a catalyst to go through a very complex oxidation and' condensation to form Fuchsias and other ly-producta, exact constitutions of which are not known. They art practically all insoluble end are thrown out. Fuchsias after purification is converted from hydrochloride to the base and this Compound is treated with and benzoic acid as a cata- *yt to form mono di or triphsuyl pararosanlllns. This compound is then 0007-SWP-000030282 sulphonated to fora corresponding sulphonie acid L. E. IUI Superintendent, Chenical Products. fimuleaental Inforcntlont There is no piece work in the Chenical Products Depart '* sent. Zn the Bets DepartBent, there are three Shifts, the work is not seasonal and the nen do not rotate. This is also true for the Fuchsias Departaent. Zn the Azo Djre Departnent, the work is seasonal, there are two shifts and the aen are rotated. The Tobias Acid and Aeetanilid Dspartaenta are arranged slailarljr to the Beta Departaent, there being no rotation of aen. There is only one Shift in the R Salt Departaent. This work Is continuous and aen are not rotated. Zn the toluidlne H departaent, there are three shifts, work is continuous and the aen do not rotate. -- . -Tr. . - LITHOPOHE PLAST The lithopone group comprises four manufacturing building* and the wash'house on the southwest comer of the white lead yard. This plant has only two end products, lithopone of various grades and eadoltsi aetal. - Lithopone as sold is a fins white powder with an analysis of about 70f barium sulfate and* SOf sine sulfide. Cadmim is a white aetal used in plating and automobile bearings. Raw Materials The raw naterlals used in asking lithopone are bariua sulfate, coke, coal, partially dehydrated sine sulfate froa our - Coffeyville Plant (35JC sine) and in saall amounts, common salt, aluminta sulfate, fatty acids, amber soap chips, phthalie anhydride, turkey red oil, gum arable and triethanolamine. The barytes ore is about MS bariua sulphate. It is stored in the yard and as far as 1 know is perfectly inert and involves no industrial hazard except when it is dry and dusty as a dust hazard, whatever that hazard sight be. Z have seen rather extensive operations in the barytes fields end know of no occupational disease hazard such as is associated with certain other ore. Sleek Ash The lithopone process is started in building 200, which is celled the black ash building. Zt is one atoxy high, 51* wide and 190* long. The ore is eruahed fine and mixed with a certain proportion of coke and atored in an alavated hopper. Hazard if aqy, dust. Wa try to operate with damp aatarial. This fine aass is fed into a long tube furnace and the bariua sulphate ia reduced ty the action of the glowing coke to berl^ sulfide, ,Bag^._8eat in this^i^.lopA^Jcintaiaed by a . . powdered coal burner. The bariua aulfide, called blank eah, comes out the and ef the tube furnace red hot and Is elevated to a bis, drawn by band into cars and taken to the leaching departamnt. Zt is dark brown or black when cooled. 0007-SWP-000030284 Uetallie Cadmium Recovery Associated xlth Zinc Sulfate Manipulation. This Operation, Involving I the Handling of a Substance Many Tines as Toxic as Lead, la carried out under Makeshift Conditions and in the Absence of Any Adequate Protection. jXack ash is a active cheaical and la especially active tt a depila*57. Zt la water soluble and quite highly caustic and like gost bar'TM salts la poisonous if imbibed. In our Chicago Plant, n considerable aaouats of this Material by hand and have no serious trouble. We are, however, figwis, on reducing the whole to a highly Mechanized operation siailar to our Coffeyville Plant and when this is done, nothing will be handled ty hand and very little If*"* will be Involved. Our building is high and in XT opinion the nost disagreeable and dangerous job in the place is that of the feeder nan over the tube who Must work in what funes there are. This job probably be done awqjr with this fall by Mechanical changes* Leaching Department Worth of the black ash building, the black ash is delivered into a nunber of leaching tanka where the bariuM sulfide is extracted with water. This building is 15*6" wide and ISO' long. Ventilation is none too good; practically all work is hand handling but the insoluble residue which is thrown out of the tanks after all the water soluble barlia sulfide is extracted is rather harsless and aoist so that no industrial hazard is encountered. The barlua sulfide liquor is handled hr ptapa into storage tanks. The hazards in connection with this job are handling rather dusty barlua sulfide into the leaching tanka and breathing a stea^ atnosphere which can cany snail aaouats of barlua sulfide in the faaillar wanner of leaching and boiling rooas. We are planing to Mechanise this job. Zinc Liquor The sine liquor building #209, which is a two-story building, " basaaent, 75'5 inside dianeter by 55*8% is north of the aain llthopone building and has a one-story ante-roon 57* long and 29' wide, lying north of the aa^a building for storing and dissolving sins sulfate. . We received four to six ears per week of partially dehydrated *ie sulfate froa Coffayr&le. This Material is loose in the ears and 0007-SWP-000030286 r fairly dusty. It ia unloaded by hand In wheel barrow*. W* wet It down to keep tha duet down. We throw It Into diesolring tub* ty hand and the . solution i* punped to the wain liquor building. Completely dehydrated cine sulfate is a very aetire chemical, cr,.<wf a high degree of irritation to the nueous aeabrane*, fairly rapid ab*or?tion in the blood (trees and chronic irritation with ulcerated *ore, .to. when handled. For that rjason we maintain our degree of hydration et about a sole and a half or S5> tine, which is a waxy such less aetire eheaical. this precaution and wetting down the materiel, together with cautious handling, makes our experience in handling quite good. We intend to provide better ventilation in the dissolving rooa this fall if possible. Zinc liquor is pushed over to the tank system in the first floor of the liquor building; first oxidised to remove iron, manganese, etc., filter pressed in wooden filter presses, returned to the tank system, is subjected to reduction with sine dust to remove the cadmium, etc. It is then filter pressed and pumped to the top floor of building 210, the main lithopone building. When zinc dust is added to the sine sulfate liquor, the cadmium is precipitated. This cadmium zinc sludge is dissolved in sulfuric add in tanks on the second floor of the zinc liquor building and the precipi tated cadmium sponge pressed out and melted into cadmium metal in a pedal furnace which is also on' the second floor of the zinc liquor building. Industrial hazards are not great in this eadmitza work and we have never had aiy trouble. Bums from the furnace and sometimes aall splashes from the caustic soda alloyed causes minor troubles. Main Idthtmnm the main lithopone building #210 la a three-atoxy brick, steel ad concrete building, no basement, the floors are all 98x154*, the long side being along the road, east and west. On the top or third floor, the b*ri* liquor free the Heck aah and doe sulfate liquor from the zinc sulfate building are mixed together, forming a white precipitate, the seeult la a wet nlxturc of barium aulfata and ziao tulfide. From hare en the wtoiy becomes quits complicated, as we filter prwaa and dry tha * ealeina it in the two rotaryfurnaeee on the third floor , 07-SWP-000030287 after the first filtration and drying and grinding It as wat slurry in the ball Bills on the secc d floor, and separate the heasy particles out in the Pachuca tanks in the southeast corner of the second floor and store in the equaliser tanks along the walls of the second floor of this building. In these equaliser tanks, we also add various chenicals such as turky red oil, etc. to sake what we call special lithopones. the aaterial is filter pressed and dried once wore and ground in the large Raymond Bills that extend froa the first to the second floor building. It is packed in paper bags holding fifty pounds. X consider there is no industrial hafcard in handlity lithopone wet in a^ of our processes. Also fa handling it dry, there is apparently very little industrial hasard on account of the .quite high stability of the coopounds involved. We stir up considerable duet which we try to keep under control. As a natter of general precaution, the dust should be abated as far as possible. Water soluble bariun compounds are not apt to be formed in our process once the bariisa sulfide is converted to>barlos sulfate. EbMm Uttaaai West of the nain lithopone building is a triangular shaped one-story building #255, tfxich is about 62* on the south side, 11' on the north side, 9$' on the west side and 86' on the east side. This build ing contains the cotton of a long upright tube with an agitator in it. 0' We put lithopone slurry froa the equalising tanks in this tube and add a special vehicle. The so-called flushing or pulping reaction then occurs and the lithopone goes with the vehicle and the water is released and run off. The hasard here lies la handling the vehicle, which contains a considerable aaouut of aiaeral spirits. The resultant pulp lithopone is roller allied on the first floor and run into druns. About 155 men are enpleyed in the Lithopone Department, about an equal ntaber of colored and faxite nan. C. 1. SODS Superintendent w*~~ . I * _ '. '` fEXIE LEAL DEPARTMENT BSD lJJ> AND UIHABCE DEPARTMENTS XhLa unit Is located la the southeast corner of the block br iu ilSth Street and Kensington Avenue, Stephenson Avenue and the ; C tracks'. The group consists of three units of buildings described generally as follows* westerly unit, known as the White Lead Stacks, comprises 191, as, 204, 201 and 206. These buildings are 11 Inter connected under one continuous group. . The second unit comprises buildings 200, 202, 241, 240, 20S, 2201, 220 and 207. This unit houses the White Lead Mill Building, the llthrage furnaces, the Cuick Process lead plant and the transformer house. . The third unit consists of buildings 245 and 26S, which house the boilers furnishing C02 for the Quick Process Plant and necessary fuel storage. ' Cosaentlng on the building detail, I would advise that building 191 houses the tin bark burners. This is siaply a furnace properly equipped to feed spent tan baric over a grade where it is burned while the snail aaount of lead carbonate, netallic lead, etc. is recovered in the ash or as netallic lead. Buildings 206, 2Ql, 204 and 215 cover the twenty-five White Lead stacks and the necessary appurtenances for the handling and storaga ef various raw aatarials. The stacks are approximately twenty-five feet quaxe and approximately twenty-five feet deep. The process consists ' of atacting metallic laad bucklae In stone wear corrosion pots, the Cotton of each of which is placed in about. pint of weak acatic acid. Thee* pots sr stacked .close together ip.a. tier, over,the whole area of *** *t*ek* Thasa pots are then covered with a layer of hoards on which ** Placed about twelve inches of tan bark. In the center, a vent is Welded for the escape of gas and sterna. The succeeding tiers are placed * *koT* other in this feshion until the stack of twelve tiers is e* p^*t*d. It is then left to corrode for a parted of ninety to a hundred Xad Euckle Casting is * St*? In th* Henufrcture of Shit* heed by Dutch Process, if Tenpereturee or'- Halntelaed Sufficiently low, iced Exposures for *orlcaea ere Negligible in this Operation 1 aetelli6 lead buckles have at this tine bees almost . __ .rted Into basic lead carbonate, this reaction Is due c0ll?l*te^ eooT*rl . conversion of the netallle lead through the oxide, hydroxide, to projressi . . ...tat* basic lead carbonate. Bbca the material is recovered taiic I** the corroding pots, it is dumped Into crane buckets where It la from to the scale, thence dumped into beater which removed uncorroded metallic lead, is then delivered to conveyor which conveys it to the ,nnnf unit. the hazards involved in this end of the business are so far aa I can see simply those ordinarily recognized as lead hazards, ill proptr precaution* are taken by operators in these departments to pro tect themselves from lead duet and laad contamination, they ere. re quired to pass weekly inspection by ur Medical Department, to take seeessaiy baths to safeguard their health. He are required by law to furnish certain nlnlnua bathing, locker and lunchroom facilities for these men. The facilities provided are housed in Building SOS. this building when first provided furnished the proper facilities, but it baa been sadly outgrown and it ia imperative that wa provide new facili ties, greatly enlarged, to satisfactorily comply with legal and health requirements. He have had under consideration for the past year various estimates to meet this requirement, none of which, however, have bean considered satiafactozy. The question is still under consideration and it la hoped that we aqr ia the near future get satisfactory plans approved. the crude carbonate delivered from, the stacks is received la Building 800, share it passes through e series of rollers, crusher# "d screens wherein further separation of metallic lead is effected, from this building It la delivered into Building 800, 4th floor, where it goes * V*tem involving wet grinding, where further metallic Paratioa is effected, from here it goes to storage tubs on the fourth CUxJr. " ^ passed over screens to remove tea baric and returned as tube share it is concentrated before being passed either to ******* to pulper. Material for drying le pumped through 07-SWp. 000030*;29j a on the third floor, east end, tad is taken froa the filter pressea * ad pieced on trays, unloaded in trucks, and passed through a ^ iri4r_ ifter drying, it is unloaded at the west end, dumped < to a hopper over the grinding ill. Frost ths grinding still, it is g^poed into a filling machine hopper on the first floor, where it is packed into barrels for shipment. - Katerial which is going through the process as paste is piped aifMt to the pulpers on tie second floor, where the water la practically ,11 separatad ty the addition and agitation of necessary quantities of Hasted oil. proper pulping, the etaterlal la passed to the grind- jag stones or roll will* frost which it is passed either to our pulp storage teaks or to finished package* for shipping. Practically all the hazards Involved la this part of th* process are those due either to lead dust or lead contamination. Operators In dust exposures til wear proper masks of the latest accepted type. Ill are supposed to take baths as ntesssaxy, sad all are subject to aetkly inspections by th* Medical Departsent, there is one serious dust hazard is this Building 200, which Should be corrected. Z will refer to that later under the eubject of Litharge Manufacture. Dust counts hses not been wade in this building to qr knowledge, and it sight be . Interesting to find just what the conditions are after proper test is sad*. Building 220 houses the Quick Process corroding flinders, this building consists of a basement and a firat floor carrying two tiers of balconies, the sain floor is ona largo open, high specs, naetsssxy for the operation of the cylinders and its Mechanical equlpaest for the of blue lead into the cylinders end the finished material out of it. ^ Building 220* Is a three-story building t ths west end'of 220,. housing -thd nechanical eqnlpaent neeessary, first to prepare lead for Introduction Into tho cylinders end later to provide inter- a and final treatment of the lead after it has been corroded in side and shite side cylinders, the process in simple words is follows, 18 carried ty conveyors to lead malting kettles on th# Manufacture of Kbit* Ided ty Quick Process May ProTide Exposures to teed, Acetic Acid, Certoa Dioxide, etc. 1 O0O7-SWP-OOOO3O293 1 iiixi floor o.f fBc,u,ildl"l-n*e* 220A. frs* *lten condition, it in paseed . t ,Hth steam which divides the material into very fine, through * Jo* ul condition known e "blue leed". Certain quantities of this ***" . , loaded into blue side cylinders, of which there are tlu* lso thirty-ale* i operation. To each cylinder is connected a supply of pi at one end and a vent for spent gases at the other end. These <yllodr are slowly revolved at the rate of about four revolutions a tour. At proper intervals, contents are sprayed with mixture of Mtr and aeetic acid. During all the tiae of operation, cartain supper of CO gas is passed Into the cylinder. At the end of seven days this charge of blue lead has been gradually converted to basic lead carbonate, aaounting to about 60* conversion. At the end of this tiae, the blinder eat*rial is carried into conveyors in 220A building, where it Is ground and returned then to cylinders oh the white side, of which there are thirty-five. Here the aaterial is treated with further dilute add, water and carbon dioxide gas, and at the end of further seven d^s, this aaterial is alasat completely converted to basic lead carbonate. It is then returned to eoav^ors in Building 220A, where it la crushed. The uncoeroded lead separated from it is put through a screen to take cut acre lapurlties and is finally delivered in suspended condition to the top floor of Building 200. At this point it is submitted to the seas process of use as was previously explained of the Old Butch lead carbonate, II la either mixed or used straight as tha trade at any particular tlaa V require. In tha eparation of this process, we have tha aaaa type of ****** that Is involved in the Old Dutch process. The ease facilities I** protection are provided, and in general, our inspection and precau tionary Matures keep us practically free of any serious trouble. There * one or two places in Building 220A and 220 that should be investigated *Mt Mont. Considerable improvement has been made to 22QA during the *** Tear. 4 hazard which I think should ba corractad Is tha ^stea lor raaoval of funes froa the corroding cylinders. Tha old Test stacks have been la use aver since tha plant started, aad they are about ready to collapse. They are in such condition that repairs eaa hardly ba ads. Vie only proper cure Is s new eystea which can be provided app.csi. satsly gas proof. Tbs present operations require building 220 kept open slaost continuously froa tha outside to provide decent working conditions. Leakage of C02 fas In the rooa requires it. It ls ay opinion that a sanitary gas removal qystea should be provided so that it will not be accessary to keep this building open, particularly la the slater tine then It is desirable to have heat. ' # Building 207 houses power traasfozaers for the plant la general. This is attached to Building 220, but It is never entered by our operators and Is considered as part of the nechanleal or power departneat. Buildings 205 and 241 bouse our Llthrage and Red Lead furnaces. These are a single story, brick and steel construction. Building 240 is a lour story aill building operated la connection with the furnaces where Lltbrga and Rad Lead are ground for use. Building 241 houses four furnaces which are fired ty sized gas. These furnaces each consist of a cast Iron pan ten feet in dieneter by a foot deep, equipped with agitator device aad heated by tea or twelve burners on either side of the pan near the arch of the furnaces. They are operated at teaperctures fras 900-1200T. They are charged with pig lead, litharge or with lead carbonate, according to the final product desired, aad their <yele of operation requires fros tea to forty hours to couplets the process. Building 205 Is a building of the sane type as 241, In which there are housed three furnaoes, nos. 5, 6, aad 7, which are of exactly the sane type as those la 241,.except that they are fired by eoal, delivered into the furnaces on each side of the pan. . The hazard involved in the operation of thasa furaaeas la that of laad dust or oxide dusts. Tbs principal hazard Is In Building 0007-SWP-000030295 240, where the *>*"<*! <"g tod grinding of the finiehed oxide li done. Our system has been recently cheeked over, end the aost of our hazards ere quite satisfactorily covered. Duet counts nay reveal that Ideal conditions are not yet secured, but It nay prove that ideal conditions V^ . are too expensive to saintain In view of the little trouble we have had in regard to dust in the past. The recent inspections of the Illinois Factory Inspectors have pronpted us to slice a great nany lsiproveaents and I think in general now our operations conditions are considered fcy thee satisfactory. We will be interested in the report of actual duet courts that nay be made in this locality. One of the aost serious dust exposures which we have is involved in the transfer of crude lead carbonate to the Idthrage or Bed Lead furnaces for the manufacture of red lead. It is necessary to use lead carbonate finely ground as a raw Material in the production of oun highest grade of red lead in order to secure the proper density, fineness, purity, etc. As the qystoa is now operated, crude carbonate is taken from a conveyor on the fourth floor at the west end of Building 200 and is dropped into a swan storage tank to the first floor. Froa here it is dropped into buckets with no provision for the control of dust. Is taking the material into drums from the hopper, a great deal of dust is caused which is blown into all departments if there happens to be a wind at the time the work, is going os. After a certain number of draw are filled, they are carried in open trucks to the elevator and eazTied up and stored os the second floor. Froa here they are again picked qp and carried froa Building 200 across the bridge to the second floor of Building 40, shore thsy are dumped into a oonvsyor to be oarried to the Stroud Mill on the first floor for grinding. At the point where these draw are dumped, there is so provision for dust collection. After the material is ground, it is passed through a conveyor passing over four furnaces in Building 241, aty one of which eaa be loaded at will. This system cannot be corrected for its dost hagard without aoaa considerable expenae. We have now under consideration by the Engineering Department as estimate covering the Installation of conveyor to carry the erode carbonate froa the fourth floor of Building 200 to an auxiliary storage oa the third floor, then la weighed amounts, through a dosed system, comprising a mill, which will grind aad deliver direct to the preseat conveyor over the furnaces.' this will be a dosed eystea aad dust collecting system aad should ellalaate all of the heavy dust. This eystea will cost $5,000 or $6,000 aad while desirable even as aa operating Improvement, it may be considered absolutely eseentid as a dust prevention proposition. The other snail unit referred to, eoaprlslng Buildings 245 aad 265, houses, in building 245, two dtemately operated boilers under which are coke fires producing COg gas for use la the Quick Process Product. This is a staple building, housing boiler, aad there is no particular hasard involved, except, perhaps a dust hazard in handling coke. Building 265 la a coke shed Into which coke it unloaded direct froa ears. The number of oaplcyees In this dopertaeot approximate twenty In the Oxide Department, twenty five In the Quick Proeeee White Dead Departacnt, aad seventy la the staeko aad departments. Of these la the Quick Froeose Plant, there are 11 Americans, fourteen foreigh bon, including twelve Mexicans. In the litharge Department, there are 12 colored, l Kexlcaa, sad 7 white iaerleaas. In the White Lead stacks aad milling department, the employees are divided Into 24 colored, 54 imnleaas aad 9 foreign bon. 3. 8. BlKZUa . White Load Dspartmast. 0007-SWP-00003019T| jpforaatlon on shifts, rotation, etc, of employees ef Pigment Product reaartaentt fttlte Lead Department. Stacks; Xa thla departaeat, there is one shift, no rotation of men and the work is not seasonal. Pift^in.'tfn are on piece work with two extra nen for filling in an emergency. Of these nine nea are used in setting tiers and three a*e used in drawing tiers and are paid per tier set or '* draws. Two nea on piece work unload ears of lead, coal, coke and tan bark. On the bark thy are paid per car, on the others paid per ton. Two other en (extra) when not on piece work are given hourly rates. pidJfrlchJfUll ' There is also one shift in this departneat, continuous eaploy ent and no rotation of the nen. Four nea are on piece work, three on pulverising diy lead, paid per truck basis, and one nan packing dry lead, paid per barrel packed. Quick Proceast Three shifts are operated in this department, but the work is continuous and there is no rotation of the nea. Three sen are employed en a piece work basis, dumping cylinders, paid per cylinder. Red Lead and Litharget There are three shifts in this department also, no piece work, work is continuous, no rotation of men. Lithooonea There are also three shifts in this department | work is continuous and there is no rotation of employees. Three nea on pleee work unload erude sine sulfate and are paid per ton basis. Eight regular and 1 extra man employed in erode pressing, 6 men on piece work, finishing pressing, both crude and finishing paid per press basis.- Six men are employed peeking lithopone' on piece, work basis and are paid per ton. .' * * . "" ' ' ' Raw Mterlals as received are paid per ton as to kind, ore, eoal and coke. o o 07-SWP4>W3WJ PAIHI HAKOFACtURlHG CEPASXKEHIS Locations Mens Operation: . Manufacture,Rsw Materials* _ Machinery! Locations Hen Operations Manufacture Raw Materiel! Hachinesyt Locations Vans Operation* Vannfactnrws Raw vatarlals Machinery* Locations Vans Oparatlosu Manufacture Raw Hatarlals Machlnesys Building 21, first floor, approximately 6,000 *q. ft., brick. j, r ' ` SI,wni L;' foreign bora 4. Manufacturing and filling paint product*. Exterior paint*, shading, .colors and apaclaltla*. . Sea attached report. SO* Burr stone allls Ball nlUs Automatic Filling Equipment Centrifuge ' ' *B Department - Building 18, first and second floors, approximately 6000 aq. ft., brick. ' 58 white, 7 foreign bom. ' Manufacturing and filling paint products. Exterior and Interior paints See attached report. . SO* Burr Stosie Hills Premier Hill Automatic Filling Equipment. *C Deoartaent Building 21, 2nd floor, approximately 6000 sq. ft., brick. 18 white,- foreign bom 6. Manufacturing and filling of paint products. Specialty goods ({frail Order Deportment) See attached report. Ball Mile 21* Burr Stone Mills S Boll mu ' . *P* Department -' Building,21,. Srd -floor, approximately 6,000 sq. ft., brick. ------ - . '* 16 whits, foreign born S. . Manufacturing and filling of onamcl finishes. Exterior and interior toamels See attached report. 21* Burr Stosses Centrifuges Autonatie Equipment StoM mu Grinding of Paints. After Adalxture of Lead and Other HarafnI Paint Xngredlants, with Uqtild ehic'ea, Possible Baraful Exposures are Greatly Reduced fit B"'-s w -w w b o mo I H& Xoeatlont Wen: ^nar Vtiont Manufacturer Rev Materials Machinery t Building 29, 1,2,5,4th gloom, Approximately 5,000 cq. ft. each. Brick. 55 white, foreign bora 17. . Manufacturing and filling of enanels and paints. Exterior paints and interior} also enamels. See attached report. 21" Tandem Burr Stone Mills Pebble Mills Boiler Mills Premier Mills Automatic Filling Equipment GENERAL sumacs Selative to dost, whenever dry pigment is incorporated eith liquid, there is a dust present. To minimise the amount present, we use cowers over mixers when mixing light gravity pigments. Cases share lead carbonates, red leads and the like are mixed, respirators are supplied. In dressing millstones, there is a dust present, but this has been eliminated by the introduction of a special suqtion machine which accumulates this dust in an air tight receptacle. Occasionally, When cleaning paint tanks, there are odors and gases present, but theee are eliminated by leaving the tank covers off and blowing la fresh air for a period of time. The only noise present is due to machinery which drives mills, agitators, eta. end every effort Is made to keep thla at a minimum, especially when Installing new equipment. V. A. MZUE& Sept. Chicago Paint and Varnish Departments : 0007-SWP-000030301 VABHISH UAOTPACT0RING BEPABMIMt 1) location: Horth central part of plant (115th Street between Stepheneoa and Sot? Area.) Bldg. #59, brick and concrete, 1 floor - Bldg. #58, brick and concrete and wood---4$ floora. Bldg. #57, brick and concrete, 1 floor. Bldg. #27, corrugated tin and concrete, 1 floor, lard c, concrete flooring, total aq. ft. cf floor apace, 56,000 aq. ft. 2) . Man 18 eaployeee, all white, foreign born, 5. s) Operations Heating, thinning and filtering varnishas and japans. 4} Manufacture Varnish and Japans. 5) Raw Material Matural and synthetic resins and gras Vegetable and sardine oils ' Coal tar solvents Lead Manganese and cobalt driers Phthalie anhydride GUsonite Fitch 6) Machines? - Varnish kettles, agitators and punps. 7) * General Oust, gases, vapors and odors are all present and some noise. 8) Objectionable Working Condi tional Objectionable working conditions have been and are renedled as aueh as possible. ) Complaintas Objections to gases and vapors ere heard on heavy air-nod? d^ya. 10) Raaarkss Working conditions are being bettered continually and are of the best possible for this type of aaanfaeture. * * locations Bldg. #68, 1 floor, approzlaately 4,000 sq. ft. ocespied, brick and concrete. Mens . 12, white, all aaerieaa citisens, foreign bora 8. . Operations Billing varnishes, thlnaers and stains Into eama and dross. . :' Machineiys Standing tanks Pilling nachlnaa . *: ' i *''*" ' Seales . .. _____. Labeling machines "v - Generals thara Is no dost, no vapors tad only a alight odor of petrols* distillate or turpentine. Conplalntas lo eonplainta here been node by espleyaas as to working conditions. Varnish Stacks. The Making of Varni* Fron Synthetic Gib s Such as Fhthalic Anhydride Miy be Definitely Irritating, but not Dlrefulljr Dangerous. Stack Action Extensively Frees Fortasen froa Irritant Vapors ^ 0007-SWP-000030303 1 ytmlBh Watering Location: Kent Operations Machinery* Generals Complaints* Qll Blowing Locations Kent Operations Machine17 s Generals Complaints* gtorat Jrwtmat Locations Maas Operations Equipments General Complaints* Building #56, 2nd floor ' approximately 1,550 aq. ft. occupied. Brick and concrete. - 2, white, U.S. citizens, American filtering varnishes through plate presses. Steam pumps, filter presses, filter tanks. . There are some vapors in this department, but they are drawn out of the room by a suction fan in the wall. Kona. ' Buildings #41 and 42, 1 floor, approximately 900 sq. ft. occupied. S, white, U.S. citizens, foreign born, 2. Blowing air into tanks filled with oils, under heat. , Tanks equipped with steam and air coils, blowers, praps. ' There are no vapors as they are drawn out by suction through a large stack. The vapors from the operation are taken from the tanks by fans through a stack. They are then distributed into the atmosphere and at times are wry objectionable as thay cause the ayes to smart. Buildings 61 and 62, 1 floor. Buildings 17, 4th floor, 1 floor. Building 55, Bad, Erd and 4th floor,' 5 floors. Building 58, 2nd floor, 1 floor Approximately 20,000 sq. ft. occupied. 2, white, U.S. citizens, foreign born, 1. Tarnishes mannfactured are stored in tanks for aging and drawn off ty gravity flow to the varnish filling and paint departments. Storage Tanks There is a slight amount of vapor present in buildings 55, 17 and 60, when tanks are filled but none in buildings 51 and 52 as the tanks are closed tight and the liquid covered with OOg gas. Khan cleaning tanks there is a strong vapor that maarts the ayes and intoxicates. This is in nearly all eases overcome ty injecting an air jet in the tank before entering. - rWi 0007-SWP-000030304 IP nat Tarnleh Peoartaent Locations Building 58, 2nd floor Approximately 1800 84. ft. occupied. Brick with wooden floor. ant 1, white, 0.5. cltisen, aaerieaa. Operations Grinding warnieh and flatting agent* in ball aillf. Machinery i Ball aiU>, airing tanka, agitator*. Generals Coaplaiates Ho duet, vapors, or odors prese' nt. one. - V. A. KILLER Paint, Vamleh and Lacquer Departments telfej - sulsiiasHi Shellac, Spirit Tarnishes, Etc. Dept. Location - Bldg. #9.1 floor Brick falls end Concrete floors Bldg. # 10 - 1 floor Brick end Concrete fells and Concrete floors Bldg. # 11 - 1-1/2 floors Concrete falls and Concrete floors Bldg. # 12 *1 floor . Concrete falls sad Concrete floor fen - 16 - fhite - Foreign Born, 8. Operation - fixing. Seating, Filtering and filling Packages Manufacture - Faint and Tarnish Kesovers tests fetal Polish Vood Polish Spirit, fater and Oil Stains Shingle Stains Gold Faint A1u h 1bu b Faint Cold Cot Spirit Tarnish Shellac - Bee Material . _ ' - Petroleum Solvents faxes Coal Tar Solvents Bronse 0 lluainue end Gold fatural and Synthetic Guns Shellac . Orange and fhite Alcohol Machinery - fixing Tanks - Plain and Steaa Jacketed Agitators Flaps - Steen end Electric Filter Press Filling Machines Scales General - Little dust present ehen gun east are aede. Geaea, vapors and odors are present hyt there are tso nil suction fans in this Ospartnent. foisss from machinery only, gears, agitators, ate. Complaints - gone f. i. MZLLEB Superintendent FTAL Dept* fpooleaentel lafomatlont Issia i 1.2,5 res Rotation Tes JPrit Rone 8 1,2 C 1,2,5 Tea les* Tes tank Cleaning Tee Hone D 1- Hone P 1,2.5 Tes Tea Hone H 1,2 Tes Tes Hone Vanish 1,2 res Tea Hone The only piece work system ehich ice hm la the Paint Department Is in the *B* Department end is represented by teak cleaning. This of coarse Is only done periodically shea tanks need cleaning and a set rate for the teaks has beetf established. X. spur IT. A. KILLER . Supt. Chicago P.V. ft 1. Bepts. < f LACQUER DEPARTMENT The building* devoted to lacquer sanufacture are 510, 521, 547, 512, 544, 546, 527, 570, 522, 525, 524, 525, and 517. Cm raw aaterlals uaed in thia departaent bare been presented is detail in a separate coapilation together with the quantities consuaed in one 12-aonth period, nitrocellulose of various types is stored la a series of amil buildings, 522 and 525. The nitrocellulose as received aid aanipulated is vetted with denatured alcohol, the denaturant being aethanol, 5%. . The nitrocellulose is cut in various cubicles, 2, S and 4, ad jacent to Building 544. The chief solvents for the nitrocellulose are delivered through pipe systeae with the exception of beasol, which, because of the swell quantity consuaed. Is delivered from druas as required. The offices and the laboratories of the Departaent are located In Building 547. In Building 510, a variety of products are aado, sons of which involve the use of substances other than those entering cosin varieties of lacquers. Saall quantities of siliceous aaterlals and other dusty aa- terials are hero alloyed. Ball wills are utilised in the operations of this building. One section of this building is devoted to the nixing and rolling of lacquer chips. A variety of colored chips are produced, which In torn involve the use of varied plgaented aaterlals. ' Building 617 is devoted to drua cleaning of lacquer druas. This work is done entirely by hand without the use of heat, the cleaning Medina being spent thinner of varying constituency. Xn one vary saall lean-to. Building 570, adjoining Building 510, panel boards usod in testing experl- aental work are cleaned. ^. ' " . > the chief, difficulty troa the poiht of view of health protection for workers in this entire departaent is related to the feet that the - departaent*s output is several tines that for which the space was designed. Over and Over doubling of output has taken place until there exists at the present tiae practically no acre uncrowded space. All space is utilised and 0007-SWP-000030308 .1 fS Nitrocellulose'"Cuttins" leaks, the Occasional Use of Bensol Through Open Operation In this De partment Is Undesirable In the Absence of Definite . Protection. 0007-SWP-000030309 1 r: ! ad aost iftci is highly congested. Building 10 is of ancient construc tion, cleaned only with difficulty and hers the operations have aero or lose gotten out of hand so far as general sanitation is concerned. the chief potential exposures connected with raw Materials are from toluol, benxol, thinner, aetfayl alcohol, other alcohols, acetone, various ketones, etc. Drum cleaning as now carried out is regarded as undesirable. In general, the work in this departaent would be auh laproved in aany respects, including worker protection, by the provision of increased space without corresponding expectancy of Increased production. 07`SWp-000030310 a r4'<^%V' COAL TAR DEPAJBMEHt This department is the only pert of the pleat south of Kensington Avenue end vest of the Pullman track, this pleat con sists of e amber of stores* teaks for liquid re* materials aad finished products, e batteiy of coal tar kettle stills, aad one unit of aanufacturing building* ideatified as ambers 461, 452, 460 aad 476. these building* are aora or lese of a tanporssy type construction, being built on' a concrete foundation about four feet above the general ground level, of timber eith corrugated iron siding and composition roof. The buildings are poorly heated aad in general have ve*y poor natural lighting. la this group of buildings is housed nest of our aanufac- - taring, filling and finishing facilities for the department, the group of buildings measure about fifty feet East and Vest aad about eighty feet lorth end. South. Ilevatore eerve the ground level outelde to first end second floor levels, tbs slsvator itself is in good condition, vdth approved naana of control of operating htssrds. toilet and 'bath facilitiea are provided in the aorthueet comer of the seoond floor, both for male aad female employees. she provisions for female employees are adequate, but far male employee# tn* facilitiea are eomeuhet inadequate aad Should bt enlarged. South of the battery of etills is a corrugated lion covered fire room, this la not provided with oqr means of heating aad is simply a Shelter aad protection for still operators firing the still. Our only other building on the premises Is the old hollar house which la mow under reconstruction to house a nms bensol distills- .. ' tion; this building vill be of freme ooastruction, covered with :i ' corrugated metal. It mill ten storie high. there are employed 1m the Coal ter Department, usually, from teeaty-to twenty-five employees, tiileh includes too maasa labelers. ost ef ear employees have beam in the employ of the coapaiqr for meqr years, five foreign horn, the remainder vhlte. the operating ferns in ** U ,Up*"i,ion -- P.tion, are . *,* respond  ' Coel Tar Division. Introduction of Asbestos Ftbr* to ?.ooflo^ Typ# of Paints. Asbestos f-it Is Harmful asu Dan;*r Tr.ists la Propor tion to tba fust Ooasontratioa in the Atmos phere ani the Duration of Pork ad reliable froup. Z thick the department as * hole has the heat Iocs time record for no lost-time accidents ;'.n this plants This plant mas originally built for purposes of distilling coal tar into three staple oil fractions, and a pitch residue which was later cuT back into a black tar paint. For various economic, reasons, this dis tillation program was discontinued several years ago. He now buy pitch from ether tar refiners, which is delivered to us hot in taukcars. This we transfer from the tankear to our manufacturing kettles and cut it back while still hot with solvents to produce the same paint that we formerly produced. This process requires all of the eld equipment, bat we do not have to use the stills to distill off the volatile part of the coal tar, as we once did. , In our general line of roofing paints and products, we bgr as raw materials the following! Coal tar and. water gas tar pitch, asphalta of various types, coal tar and petrolew solvents, asbestos fibre and some inert mineral fillers. So particular health hazards have appeared of serious nature in our seventeen years experience with these materials. Theoretically there is always some hazard involved with various coal tar distillates, but barring benzol, no great amount of objection is generally made. Most of the liquid coal tar distillates we handle are practically devoid of benzol. Host of the hazards Involved in this process are ac cidental in nature, such as fire, spills, etc. Tour preliminary inspection of a few djys ago called attention to a hazard in handling asbestos. Until now we had not considered this exposure of sufficient duration to constitute ary particular health hasard to anybody, but at your suggestion we are now Insisting that men who dump this matarlal into batches should at that time wear respirators. Another line of our produets manufactured in ttd.s department is disinfectants, fly sprays, etc. Our disinfectants are roughtly covered la two classes, first crude products provided by. the solution of eresol bearing coal tar oils la a cheap soap base, such as a rosin soap, less products generally consist of about 15J( anhydrous soap, 10 water, 15-2QC crude tar acids and the balance inert coal tar hydrocarbons. The raw materials need in this process are tar acid oils, ereeylie acids of rarlous qualities, rosin, regetable oils, caustic soda and caustic potash. ' The jpg of cresols inrolras seae little hasard, but in our 17 years' experience, we hare oarer bad ary difficulty with it. Oils or acids which cany a high content of phenol involve a certain poison hazard. la Unit all our raw materials to 6% phenol content, which is mHm limit established in the federal Caustic Poison iet . .* - as being safe. I know of no other hasarde here. In the nanufacture of fly aprqrs, we use no poisonous raw materials. Another product which we hare manufactured, but hare lately discontinued, is Kiltik, which is an arsenical cattle dip. This material contains approximately 20JC arsenic In solution, 10J( creeylic acid, the balance soap and water. Since this manufacture has been discontinued and transferred to Bound Brook, we do not hare this arsenic hazard a^ longer. We are now installing a steam distillation unit for rectifies^ tion of benzol spirits. This equipment is housed in the old boiler room, which is being suitably rebuilt. The equipment consists of a steam still connected to a 4 plate colons and deflamator on the top of which the gases are passed through a condessor, thence te closed reoeirers, thence ty gravity to outside storage tasks. This system will be gas tight, operating Oder atmospheric pressure, and lhea in good operating condition should constitute no hazard to the operators. We will produce bcnsol generally of the quality of motor benzol, or 90 benzol. Our raw material for this process is eoal tar light oil, purchased from coke ovens who recover it as a by product. The material consists generally of about BOf benzol, the balance xylol, toluol and indeterminate tydro- earbons. Our process will consist in washing this crude light oil first with sulphuric acid and soda to renore certain unsaturated impurities. This operation will be carried on in a S000 gallon lead lined tank located south of the building. After the washing is completed, the washed, crude material will be pumped into the still where it will be run until all of the benzol is removed and the balance will then be ' pwped back into our storage tanks where it can be used as crude light oil. . refined benzol will be carried in two 10,000 gallon storage tank* south of the building, froa where it will be taken for sale or eonsuaptlen. We expect to nse none of the aaterial at the Coal Tar Plant. Our waebinety equlpaent at the Tar Float, what we have, la in good operating condition and satisfactorily guarded against accident a. Ke have no particular coaplalats to aake about the presence of dusts, acids, vapors, aolse or odors, although the inexperienced sight find the location odoriferous. To our experienced operators'this does not appear to be aa objection and there is sose basis for the argwent that a certain aaount of vapor fros coal tar bases aay be beneficial to health rather than otherwise. Kr sain objection to working conditions ia this plant is that we do not have enough rooa for the aaount of work we have to do. We handle considerable tonnage in this plaat, carrying it froa raw aaterials all the w^r through to loading on cars and trucks for ahlpaent. This, of course, laatinly a strain on the nervous systea, trying to do work with insufficient equipaent. The above marks nay cover generally the operations of the departsent, aad Z trust that ary details not covered to your satisfaction can be clarified on later inspections. S.uaalegentsl Information, J. B. BXHGBJIlt Superintendent - There are three shifts in the Coel Tar Departnent, with no rotation of wen on the various shifts. Ho piece work is carried out here. The work is not seasonal. ^^0007.SWP^00303I5 c wjMJtm. 1. Location--Corner 115th Street and Cottage Grove Avenue. 2. Building #244. S. Reinforced concrete construction, 2 floors and beseaent (also Srd floor 40 z 100 luaebrooa and uoaen'a restroom) approx. 84,000 aq. ft. floor area. 4. Production* Tin Cans for paint, varnish and allied products. 5. Raw Materiel*--Tin Plate Teme Plate Solder and sealing compounds Ball eire 6. Expense Materials--Solder fluxes and lubricating oils. Manufactured gas. Packing cases fiber and wood. 7. Equipment Receiving Sept. Mfg. Sept. . Electric and'Band Lift Trucks. Tin Slitters, body forming, and soldering machines, fingers, end sesaers, testers, dryers, conveyors, for the assembly of finished csns. Presses for storing tops, bottoas, covers and trinings. Sealing coapouad applying and drying Mach. Dept. Machine Shop tools, lathes, grinders, drill presses, shapers, milling machine, saas, heat treating furnaces, portable tools. Elevators Electric 1 4000# 1 6000# Transmission Miscellaneous Motors, direct sad motors to line shaft with belts. Gas mixing machine and piping for solder<*l| tfld dljlfigs Air compressors sad vacuum pumps. Air pressure blowers for cooling fas exhaust blowers. Scrap baling. Sprinkler qyetem, wet. 6. Health and Comfort Prowlslons-Msshrooma, toilets on Sad floor, both mm sad women. Woman's locker room, washroom on Srd floor. Some lockers scattered.Mach. Shop, 1st floor, and bassoant. Luncheon, Srd floor. " Office washrooms and lockers 1st floor ' near office. 9. bployses--172 Men Production, etc. 82 Mechanical 17 Offlee and Stpv. 84 Women Production Office 84 4172 10. Mealth All records of accidents, illness and time lost thereby are maintained by Or. Bess. J. L. Cunninghm 0007-SWP-000030316 TIM CAS DEPASTMISI The Tin Can Plant Is located at the corner of 115th Street and Cottage Grove Avenue. Zt ie known as Building #244. The building is reinforced concrete construction throughout, having a baseaent, first and second floors; also a third floor section 40' z 100'. The area in all la approximately 84,000 square feet. This Departaent employs 172 people, 88 nosen and 84 nan. Of this number approximately ten are employed in offices, the remainder on production. Operations carried os at the Can Plant are the manufacture of paint and varnish cans made of tin plate, with some of terns plate. The operations consist of receiving and storing raw materials, stamping of tops, bottoms, covers; slitting bodies; forming, soldering and assembling bodies and parts for finished tin cans; packing, storing, loading and ship ping of finished cans in cartons or wooden crates. . . Bav materials utilised are tin plate, teme plate, solder, sealing compound, ball wire. Machinery and equipment in use are as follows! Receiving Departments Electric and Hand Lift Trucks. Manufacturing Departments Tin Slitters, body forming and soldering machine flaagers, end teasers, testers, dryart, conveyors for the assembly of finished cans. Presses.for stamping tops, bottoms, covers and trimmings. Sealing compound applying and drying machines. Mechanical Department. Machine Shop tools, lathes, grinders, drill presses, shapers, milling machine, saws, heat treating furnaces, yrtahle tools. * Elevmtorsi Electric, one 4000#, one 6000#* ._ Transmission Motors, direct and motors to line ahaft with belts. - Miscellaneous! Oas mixing machine and piping for soldering and drying. Air carrestors, and vacuum pmp. Air pressure blowers for cooling solder fuse exhaust blowers. In g*n*ral, th* Tin Cu Department is a elaaa place to work, comparatively free from duat. The only gtsu ve here would he from adder Itiag pota and dryer* evaporating water after teating. There are no objectionable odor*. ^ ' We have eonaiderahle noiae froa stamping preaaea and machinery operating on eonerete floora. The nature of the'Work of thia department la clean, rather well organised and orderly. Only possibly objectionable working condition would be overcrowded condition*. " it the pretest tine we are not aware of awy complaint* by worker* relative to health, eoafort or safety. V* have a committee which aeeta periodically aM theae feature* are. all aUbjeet to diaeuaaion. KOrk condition* ia the Tin Can Department are above the average, if we take aa our criterion tha number who quit or leave our employ. J. X>. CTIKHXSGBJIt . Kanager Suodenental Information! The work achedule ia the Tin Can Department ia eight hours per .) day, forty hours per week, one shift. It ia only very seldom that for two or three weeks in the spring ve operate a few people at a night shift of eight hours. There would not likely be aiy rotation on thia temporary night shift. We have 112 employees on piece work. Piece work is paid for operat ing and tending machines, moat of which are automatic; for aaabrting, packing storing and.loading'can*j unloading.and delivering tin plate. This is " straight piece work. The production i* recorded by register or tonnage. The dally P*T of cay employee is always equal or greater than his day rate. S. L. COHNIBG&iX 0007-SWP-000030318 i Container Manufacture for Points enS' Other Coatings.  Locations Mens Operations Saw Material} Equipment: General: Remarks: TURPECTIKE Building 509-A, three stories with a total floor space of approximately 5,000 sq. ft. 5 White, American. ' Distillation and subsequent sashing of crude turpentine (5088) of which we process approximately 20,000 galiosis, per month. The only other operation is the preparation of the washing solution. This is done in an open tank. (59) 1375 (16) 1951 560 505 Liquid Chlorine, 5500 lbs. Rydrated Lime 7000 lbs. Cosieentrated Sulphuric Acid, 200 lbs* Ammonium Chloride, 600 lbs. Calcium Chloride 550 lbs. flake Caustic Soda 50-500 lbs. ' Still Receivers Washing Tank Relative to odors, the crude turpentisse is quite objectioaable, sissce it contains many malodorous organic sulphur compounds of unknown composition. However, this material is processed in a closed system, the vented gases being passed through an absorption unit to reader them odorless; hence the building is practically free from odor. Chlorine ie always a potential source of gee and odor. In the routine procedure that la followed, no chlorine eaeapee into the air; however, at intermittent intervals while repairing line# or changing cylinders, it sonatinas happens that soma chlorlna does ssesps. Gas masks are always at hand in eaae the necesaity arises for their usage. Dust is present only at the time the lime is dumped. Respirators are worn during this short period.' The only noise is that due to the meehaaism driving the agitators in the washer. This is eoaihat objectionable, but .steps taken to alleviate it have not been successful. Employees have been thoroughly appmised of all health menaces existing and have been instructed how to avoid them'. W. A. MILLER Supt. Paint, Tarnish sad Lacquer Departments. 0007.SWP400030320 Locatloot Heat Operation: Equipaentt Generali Conplaintir ACETIC ACID Building 508, 2 floors, approximately 1200 sq. ft. total area. 4 Ehlte, foreign born- 2. Tilling and shipping acetic acid (69S) in suitable containers. Since add of various strengths is sold, the concentrated add is reduced la the storage tanks with water to the required strength. Za conjunction with the above, it is necessary to repair eontdners used in shipping, and this is also done in this build ing. Storage Tanks. A certain eaount of dust and noise is usually present, . due to the fact that packages are repaired in this building as noted above. The only objectionable odor is that obtained when filling the glacial add and it is especially so to the unidtlated, but those who have worked in it for some tine become inured. V. A. U Svpt. Taint, Tarnish and Lacquer Departments. : rif.: 0007-SWP-000030321 ; .i rris-' RECEIVING INS STORES OR RUT HAXERIlt SIOCEKZEPIKG CEPARTKENT 1 Superintendent* S. J. Van Cley General foreman* 0. E. Schepaaa Siib-Poreaani V. E. Nicholas (in ehg. Rce. Platfora) Sub-Foreaaa* p. Ttylor (in dig. > Work Sub-Porestai S. Rattjts (in chg. East Sid* Recalving) Thera are S8 vorknen in this departaent at the present tine, eeplcyed in various sections as followst Nest Side Receiving and Stores* East Side Receiving and Stores* Receiving Platform 6 Xards 9 Crane* 1 Coal Handling* 7 2 IS . lost of our vorknen are of foreign birth, coning froa the southern part of Europe. The West Side sen unload all asterials received for the Paint and Varnish Departaents, storing these aaterials in Buildings 17, 19 and 58. Certain aaterials stored outside are unloaded in our White load lard. * these aea aake deliveries of these aaterials to the Paint and Tarnish Departsenta, l, B, C, D, P, H and Vanish. . The aajority of these aaterials are packed in paper bags, burlap bags, barrels, dross and crates. ' Ns handle such a large variety that It is iapoeslble to list all of than, but the principal ones are lithopones, leaded sine oxides, tale, iron oxides, barytes, rosins, guas, shellacs sad cans. This group also unloads and dalivors such aaterials as are re quired ty our Coal Tar Departaent. Our East Side aea unload all aaterials received for the Dry Color, Cheaieal Produets and Laequar Departments. Deliveries are aada to the various nits within these departments. Principal materials handled for the D17 Color are litharge, dry load, zinc oxides, amosiun sulphate and others of a aiallar nature. Principal materiela used ty the Chenleal Products Department ere eode ash, caustic wda, sodium nitrite, sodlw bisulphite, acids In carboys and others aiallar. So m of the lacquer aaterlala are nitrocellulose cottons, gums, dry earth paints, etc. goat lacquer liquids are received by tank ears, these being toluol, J7I0I, butyl alcohol, alcohol and acetates. 1 small quantity of hydrochloric acid la filled Into carboys ty one of eur sen and these carboys are delivered to the Dry Color Oepartaent. to our Beoelvlag Platform, all USL shipments are directed from Uhere they are distributed to those departmente for uhieh they are intended. I email office le maintained on this platform to take care of the clerical work Involved. Our yard men keep the pleat clean and orderly by the removal of rubbish, cladere, black aeh aludge, vanish Sludge and akin paints, and by svaeplng platforms, raking up the yards, traoks, etc. They also work on ths truoks handling ths Interdepartmental transfer of materials. Coal la transferred from storage Into the furancaa by means of - small Industrial oars, the coal being filled Into the ears by Beans of a chute or else by shovelling. The ears are then pushed along a track to an elevator, ditch raises thM to the top of the furnaces where they are emptied automatically. The office for this department Is on the Sad floor of Building 19 In the northeast corner uhere 10 people have desk speos. S. J. Til cur Superintendent Tl - . ':S\ 0007-SWP-000030323 -0' I IV I Supplemental Information Submitted br Ur. Tan Clavt Ob regular raw material receiving and distribution, wo only have one shift with one extra nan working the late afternoon and early night on nlse;ii- _JOus deliveries into the P6T Manufacturing Departments. For handling coal, we have three shifts and the nan are rotated every tw' o weeks. * . At the present tine, we have 89 nen working on a piecework plan. This piecework of ours carries a price per ton for various materials and for various sections of the plant. Practically all of our car unload ing and deliveries from stock.to the Manufacturing Departments are on the piecework basis. Nitlybur widespread of materials and also locations, the piece work system is worked out by gangs rather than individually. In other words, at the present time a gang of 16 men handles the unloading and . delivery at the Paint and Tarnish and Coal Tar Departments and the total earnings for the day are divided equally among all of them. On the East side of the plant we have at the present a gang of 14 who work in the * same wey. S. 3. TAN CLiX MECHAHICAL DEPAMMOT The Mechanical Department is located principally on the first floor of Building Bo. 19, covering ea ere* of approximately 5,760 sqnere feetj in addition to this, a Blacksmith end Welding shop in Buil-ing Bo. ZZ*: 26 feet x 50 feet, having an approxiaetely area of 780 sa.uare feet; and Building Bo. 127, 16 feet x 52 feet, which is occupied By the labor crew, havi'ng en area of approxim-tely 512 square feet; the washroom and locker rooa in Building Bo. 95 occupies rn area of approximately 1,800 square feet. . The Mechanical Department employs approximately US Onion aen belonging to the Chicago Building Trades Council; 26 laborers working in the herd and in various departaents as required; 5 non-union aen who are employed in checking meters, controlling steam throughout the plant, and ether dutiea. ' The setup on these aen is as foUowst Bon- Foreign Bstive Onion Onion Born JBffffi. Electricians Millwright# Machinists Laborers Bricklayers Fitters 14 47 15 26 5 56 5 4 25 7 19 5 7 10 22 8 7 54 Totals 115 a 65 81 The duties of the Mechanical Department employees take in every operating department of the plant, where they are faced with the usual batards and danger encountered by the regular employees of that department, then working in the department, the welders are working with acetylene gas and oxygen; electricians eons in contact with fence from solder and soldering flux used in --H"g electrical connections; the men operating the pipe machine handles thread cutting compound; and the usual grasses and lubricating oils arc encountered by the machinists, pipe fitters, electricians and millwrights. The lubricating oils used in the Department are as follows* Cosnolnhrle oil - on DeLaval separators Meiaba cylinder oil - on pomps #600-9' oil - in the Dry Color Department . V ?: 0007-SWP-000030325 -. I Super # 600-* ell - for roller mills, Bldg. # 25 D.T.B. heavy medium oil - oa speed reducers eod notors Moblloll "A*, 50 Tiacoalty - on coal creae * B", 60 viscosity - on roller Bills, Bldg. # 528 * aiF" 40 viscosity - on coal crane (suzaer) * "1* Arctic special, 10 viscosity - oa coalcrane (sinter) * Arctic, 20 viscosity - on coal creae aotor Heats foot oil, ZOf pare - for bolt dressing Polarlae oil, light, 10 viscosity - on vacuum paps * aodiua, SO viscosity - on vacuum pomps Bod Engine oil - for general lubrication Texas oil, SAX 50 viscosity - for gear aotors Transformer oil - for electrical transformers Thnban oil, 110 viscosity - for geared aotors Superla # 57 cup grease - for general greasing Houghton absorbed oil grease - for DeLaval separators Keystone grease # 45 - for ball mills Texaco Crater compound - for gears and cable greasing Marfak grease - for fhite Lead Department Lubrltoagen solvent - penetrating oil Acids in bottlea (glass)I Hitrie C. F. - for Chemical Laboratories Hydrochloric C. P. for Chemical Laboratories Sulphuric C. P* - for Chemical Laboratories . Hydroxide C. P. - for Chemical Laboratories #421 C&B lubricant sticks for Msrco-Mordstrom plug valves Swain lubricant sticks for tight and loose pulleys The Mechanical tbpartment men work 40 hours per seek (8 hours per day, 5 days per seek). The equipment in the Mechanical Bpartaent consists of seven metal and eood working tools, consisting of lathes, drill presses, shaper, metal saws, pipe threading and cutting machines, wood band saw, bench planer, and cross-cutting end ripping saws* m$J07-SWP-00030326 'SS^vsSg*^I ' - r Working objections in the Mechanical Department are similar S to those found throughout other departments, where the men are employed V es various mechanical Jobs. The Drafting room and Engineering office Is on the fourth floor of Building Ho. 19 and occupies approximately 1,500 square feet, and employs IS draftsmen and engineers, 2 clerks and 2 stenographers. These men at times come in contact with the ordinary hatards encountered by other employees In the various departments, when they are called to these departments temporarily for special work. The fewer Bouse Is enclosed In a building of 1S,000 square feet and Is operated ty a chief engineer of the Power Bouse, and 5 Union engineers, 8 non-union firemen, ash wheelers, janitors, etc. 7 of these are foreign born and 8 are natives. . The Power Bouse men work 10 hours per week. The Power Bouse operates continuously 21 hours per day. Coal is used for fuel. The men encounter the ordinary lubricating oils, as previously mentioned, and In addition to this, boiler compound used In the treataent of feed water. The Power Bouse equipment consists of 7 water tube boilers with mechanical stokers, 2 air compressors, boiler feed potps, fire pntps, and the necessary auxiliary equipment. Conditions la the Power Bouse approximate the working conditions in Power Plants built SO years ago, and cannot be considered modern. The principal objections made ty workers In both the Power Bouse and the Mechanical Department have been due to cramped quarters in washrooms, which have bean remedied, and In the Power Plant, lack of modem facilities for the handling of coal and ashes. The Mechanical Storeroom occupies an area of approximately 5,000 square feet in Building Ho. 19, first floor) two storage sheds. Ho. 199 and 219, each having an area of approximately 2,700 square feet) and a storage yard about 80 x 500 feet, having an area of 24,000 square feet) for the storage of unused equipment. The Mechanical Storerooc employs 4 man engaged in distributing mechanical supplies for maintenance and construction work to the Mechanical 0007-SWP-000030327 :1 i pipartteat, tad service supplies for the Operating Departments throughout the pleat* Za general, the Mechanical Storeroom carries la stock iron, steel, hardware, pipe, conduit, electric wire, belting, overalls, cotton gloves, hoes, caps, lubricating oils, lumber, filter cloth and other fabrics. forking conditions la the Mechanical Storerooa are such better than the geaeral working conditions around the plant. there are ao colored employees in the Mechanical Department, fnyt Hiring Department, Power Bouse or Mechanical Storerooa. R. D. McIntosh Superintendent Supplemental Information Submitted by Mr. McIntoshs In the Power Bouse there are three shifts, of eight hours each]' the day shift consists of one Power Bouse Chief, who stands no regular Shift, one shift engineer, one fireman, two ash wheelers, one boiler helper and one janitor; on the afternoon shift from 4 to IS P.M. one licenced shift engineer and ena fireman; on the night shift from 12 midnight to Si00 A. M. one lieeneed Shift engineer and one fireman. , There are aen also employed in handling coal from the coal storage yard through the Power Bouse. These men are under the supervision of Mr. Tan City and belong to the Receiving and Stores Department. These aen are operated in three shifts; two awn from 4 to UtOO P. M., two awn froa llsSO P. M. to 6tS0 A. M. and three aan froa 7t00 A. M. to !tS0 P. M. Ordinarily the aen In the Power Bouse working on shifts do not rotate their shifts, but It is necessary to rotate the aen In order to give each man one day off per weak. Oecaalonally It la necessary to put a man on temporarily froa soma other department, or hire an extra man. In handling the coal, the men are rotated when necessary by calling In one or two awn temporarily froa the Receiving and Stores Department ' to taka their places, for further details on the rotation of these aen, consult HT. Tan Clay. In the Mechanical Dapartaant, we have three steam aen on shifts, these aen are rotated ty taking an extra aan cut of the Mechanical Dapartaant A : --"vyi 0007-SWP-000030328 crew then necessary. One machinist is operated sn the second shift from 4 to 11:JO P. U. There are three Class *B* electricians, who look after general maintenance in the plant, each nan working eight hours per day, forty hours per week. In order to perfom continuously, it is necessary for one of the other electricians to fill in on the days that one of these sen are off. These nen are not ordinarily rotated on the shift. There is no *jfece work in the Mechanical Department or the Power House. R. D. VC IHTOSH Superintendent, Mechanical Department 0007-SWP-000030329 OWLIHI OF THE DEPARTMENT Of STOCKS AMD DISIEIBOIIOM prepared for THE HEALTH SOHTZT ' . ' .. i ' IHTRODPCTIOK Sh Department of Stoeko tad Distribution at tbo lanelngton Float perform* tbo ganeral'funetioaa of labeling, eaalng tad flnlth ing of til itoeka of the Point tad Verniah tad Laeqaor Department*! tbo atockiag of otbor gooda of otbtr foetorioa and plant*, tbo control of tboat lsroatorlta, tbo packing tad handling of til ahlpmanta, tad tbo aetaal ahlpplag, both elorleal tad labor, of all gooda ahippod fro* Plant #8 (lonalagtoa). rom of mewEg Tbero aro 55 monthly employee* on tbo Stock# and Diatribu- tlon Dopartaoat p^roll, all of abo* aro eoacoatratod in throe officea. Shipping, General Stock and Lacquer Stock, aith tbo exception of four foremen auperetting ereaa on tbo aarloua floor# The number of aale monthly aa^lcyeea i# 56 and tbe aa*ber of female monthly employee* ia 18. All monthly employee# are abite aad no nationality ia pre dominate, all born in thia country. Tbero ia no preponderance of any nationality by deaeent among tbe monthly employee*. The mmber of bonrly male employee# on tbe p^roll ia * 155 mag the nuaber of female* 18. The largeat aingle nationality repreaeated la Ztallam aith a fair aprlwkllng of Dutch and acme Polaa. Tba araraga lntalliganea of the hourly employtts for a Dapartmant which baa no trade or general akilled labor is X believe rather high. ARIA Tbo Stoeka and Olatrlbstiom Department *t Plant #8 la aeattared over a alda area. For tba Paint and Vanish, three large bnildinge, four etori.ee high, are completely occupied end half of another, totalling approximately 65,000 aqnare feet of apace. Includ ing platfonae. the age of theae buildInge le between 80 aad 50 year*. . Tha buildinga are of brick conatruction with wooden floors, lea# are buildings 12A, IS, 14 aad 15. ' r| 0007-SWP^0030330 I' T In the Lacquer Department group, there are three, three- story buildings, of which this departnent occuplee 1$ floors of one bonding, three floore of another and too floors of a third, he first too buildings are approximately 10 years eld. The last buil'?*^ is at least 20 years old. The boildings are of brick construction elth aooden floors. * Approximately 70,000 equare feet of space Is rented from the Pullman Coapaxy at 104th Street and Erickson Avenue for storage and shipping purposes. This space is made up of three long buildings, aost of ohich have aooden floors and five lean-to's, ahich have, in the naln, aooden floors. The entire storage at 104th Street la one story in height. rraciiOHS . The Stocks and Distribution Departnent is broken tq> ty functions into four rough divisions, clerical, finishing, stock sad order and shipping. The clerical cork is performed in throe offices--the General Stock ofiee, ahich is the'control office for the entire departnent and is located in building 15-8, the Lacquer stock office ahich has the control of stocks in the Lacquer Departnent and is located in building 15-8, and the Shipping Departnent, ahich doea all the paper work in connection with Shipments leaving the Plant. 8o fseals help la eeplcyed la the Shipping Departnent. In the Lacquer Stoek office, there are three aonen and three nan. The General Stock office is composed of 14 sen and 16 eanan. The nature of the clerical work in all three offices is axtrenely erratic, following as it does very closely upon orders and production. In general, the aork starts la the morning at an even rate wlth the tempo increasing rapidly until 11*80, when aost every ship- neat asst be in the Shipping Boca* After lunch, at shout 12*46, the pace drops back from the high period of betaeen 10*80 aad 11*80 but increases very rapidly until after the paper aork on afternoon shipaaats i007~SWp-000030331 i* completed around 4*50. Serve strain la a large factor azxl during the heavy season which occurs la the Spring and sari/ Sumner Months* the cornea 'cold11 Is a disturbing factor. I believe there is sons connection between this and the strain of the rush season, this was particular!/ so before the present General Stock Office was enlarged (October* 1956) to allow a greater spacing of desks and better ventilation. . the faction of the finishing Department, (Lacquer and faint and Tamlah), is that of labeling* easing and marking for stock or ahipnent all aaterlals completed 1/ the factory on orders vbich have been placed ty the General Stock Departnent. the labeling Is of too kinds--automatic and hand, for automatic labeling the machine is used and la construction does not present serious accident hazards. Casing Is done when the material cooes out of the labeling machines and is done ty men who lift the packages into solid fibre containers. In the past there has been a great deal of use of heavy trucks to transport material from the factory filling rooms to the sealing units, this is gradually being done mj with hr the use of additional conveying machines. She sisea which are filled and labeled by machine run from 1/4 plats to one gallon containers, five gallon containers and drums are fUled by hand and the five gallon cans are labeled by head. She hand labeling is done almost entirely by female labor. Shellac and Special fasts are used for the labeling. She lifting of filled five gallon containers is done by men. After the goods have been labeled, it is delivered by auto matic conveyor to a sealing unit which automatically aeala the cartons and delivers them on roller conveyers to the Stock and Order Department. She sealing achinary la automatic and aa far as la knows* has baa made aafe for operation. ,, - Zn'thla entire Stocks and Distribution Department, there is little or no opportunity that wo know of for occupational diseases* as the goods filled arc all la liquid er pasta form and are daliwwiflsd JL 0007-SWP-000030332 i i. to oar enplcyoes la a Moled eoa. The function of tho Stock end Order Depcrtnont lo to take Mterlolo from the finishing Department, convey the* to otock and fill ordoro as received. The conveylog io dose ty ntane of head truck*, the weight on which 1* usually approjdsatVly 1500 to 2000 pound*. Material going into otock In tho Paint aad Varnish lo delivered on ha*d truck* by oeans of an elevator to the different floor levels fro* eheaoe It is pulled to the various stock locations aad the material la stacked. Za tho Lacquer Departaant, automatic conveyor delivers filled cases to aiy floor la the building, therefor* elevators are not used exeept for five gallon containers aad miscellaneous loads. The filling of orders Is la the *ala as followai Broken lot ltens are peeked fro* bins Into cartons--full ease Iteas are filled fro* their stock locations fro* the different floors, trucked over to a chute rtich carries both alscellaasous cartons aad full cartons to the Shipping Boo* floor. This Manner of filling 1* handled the saae at both the Lacquer aad the Paint aad Vanish. At 104th Brest only full cases are filled, bnt as the building Is spproxlaately 900 feet long, a saall Industrial Electric Truck with Trailers is used to pull the truck loads fro* the various locations to the shipping door on the south ond of the building. A Baker Industrial ELectrlo tuck la used. It is also used to unload carload* of stock fro* Kensington to the 104th Street warehouse. This is a now place of equipment on which we have not yet determined the exact value, although fzo* studio* to date it would Indicate considerable value over hand trucking. The function of tho Stock aad Order Department In tho Lacquer aad Palat aad Varnish ends rttn the goods are delivered on tho Shipping Bees floor. ' Tho Shipping Doportaont (excluding elorleal wort), has tho rooponoiblllty of picking up aotoriol fro* the floor and loading it on aotor trucks or into core. Thlo lo aeeouplished ty aeons of two rtodl. hand trucks operated ly trucker# tho report to a checker for goods to b* loaded into eorlood oqulpaoat. Most of tho carloading lo done by crews on a pies* wort basis. Miscellaneous LCL business lo dons by truckers end checkers on an hourly rat*. m i % .* ** ' ' :?>. 07-SWP-000030333 1 T Warehouses--104th Street and 108th Street (Pullman) The Company occupies lerge tree of floor spece et 104th Street la the Pullman Company property, end e smaller space et 106th Street. These are used for warehousing of e variety of bulk packaged finished products, chiefly. Soae raw materials such as terae plate are housed at 104th Street, host of the stock con* slats of bagged llthopone, insecticides, packaged paint and varnish, barreled dry colors, et cetera. Soae stocks of carbon black and litharge are kept. A considerable stock of white lead is handled. The buildipgs are old type warehouses, without heat or hot water except in the small office where two snail electric units ere in use. Daylighting is adequate, ho hot water is availablej toilets and weshroons are not up to standard. The one in the 108th Street warehouse la dirty and out of order part of the time, eon- stituting an unpleasant situation. Ho showers are available. White lead is handled by four s ms at a time in wooden barrels from which there is seepage. Six carloads have been handled in a period of twenty days. The men are said to wear respirators while at work with this and litharge, which Is handled in eteel drums which also leak slightly. They ere said to be instructed as to hygienic neasureo against lead. No lead disease is known by attendants. There Is said to be considerable dust during handling, and aoma la noted around the storage placet. . Lead araanates, as well as other arsenates, arc handled in the insecticides in lerge quantities. Much of this stock is In paper packages which break easily. Sosw open containers of this material are seem. Dry chromates end many ether dry colors are handled in wooden barrels at the 108th Street unit to .the amount of shout 20 tons s month. Tbs work is chiefly dons ty one men and sometimes 0007-SWP-000030334 *v BATES NUYT:r'T'. 0007-SWP-000030335 NOT USED IN THE HXS PRODUCTION 1 helper. Seventeen aen ere employed at the 104th Street unit. Hydrogen Sulphide ' Line Sulfur,* e trade product containing calelua polysulfides along with other ingredients. Is handled and stored among the ar senical Insecticides at 104*th Street. A narked odor of hydrogen , sulfide is noted end is said to be present especially during the handling of these aaterials. The packages are paper hags placed In octal druns. Under fortuitous circumstances hydrogen sulfide in dangerous amounts nay be involved. Expoauras, 1. White lead and litharge. 2. Arsenical* (lead, celdia, etc.) 5. Chronates 4. Sanitary defects in toilets. addenda The absence of showers or hot water probably discourages thorough washing, and prevents bathing after handling toxic materials. Lunches are eaten in the office. Hot coffee Is Bade there by the sen. Water fomtains are of approved type, supervised by the liedical Department of tho Pullman Company. Seo special section dorotod to Load Blood Exeatnations. 0007-SWP-000030336. im Waste Dlgpogtl ill waste Is hauled to a cornea dump on the large vacant Property south of the Plant where It Is turned. A variety of ' materials find their way here, including garbage, waste paper and wood, tin cans, scrapings, et cetera. The whole enterprise is supervised by the Xard Gang foreman who has one sen devoting his whole tine to disposal at the dump. Waste is hauled there in steel drums and either dumped or burned la the drum itself, which is later re-used. Of course, these drums often contain toxic materials sueh as lead compounds, solvents, or chromiua compounds. Salvage wood such as boxes end barrels are saved for em ployes to carry home for kindling, but these are selected br the foreman and burned if any question exists as to their containing known toxic substances. One dweller near the dump is. permitted to retrieve what she csn from the waste. So others are permitted to do so. Attention is paid to avoiding creating an unnecessary nuisance from smoke by burning chiefly at night end while a breeze blows toward the lake and away from the residence district. tbcuo surest 1. Possible lead or other fumes and dust inhaled. Ingested, or contacted by the handlers. BATES NUMBER 0007-SWP-000030338 NOT USED IN THE PRODUCTION Handlers of Haste Materials Occasionally Key Be Definitely Exposed to Injurious Substances T I I I . HEKSBOSSa f ac t o r ies on rare occasions, the workers at any one plant are daubed sore hr exposures from nearly plants than from their own work places. Dust, gases, vapors nay be wafted across Intervening spaces. Nearby noise nqjr constitute definite disturbances, cheaical rays, such as fron arc welding, nay brine about Injury to ayes. On this account, this survey has considered these "possibilities and records the following.. Only two plants are in the lnaediete neighborhood, the large Pullman Plant on the North and the Kensington Steel Coapaqr on the Southwest. * At the Pullman Plant, operations are United to general oar repair and these operations are approxlaately one block away. The . most noticeable of operations is that of sandblasting. Although auch dust is produced, it is sufficiently diluted as to constitute no hazard to silicosis to Shersia Williams workers. It is conceived that the presence of this sand in the etnosphsre nay.serve sone detrimental purpose to the purity of products and particularly fyes. At the rear of the Pullman Plant, and in reasonably close proximity to the Sherwis Williams Plant, frequent and large fires bum up the waste created in the Pullman Plant. . It is not known that any direct exposures are created by this process. Manganese steel eastings constitute the chief product of the Kensington Steel Plant, located across the street from the lithopone Plant. Manganese is a well known toxic material, but its use in this ' neighborhood plant is not known to provide any undasirable condition for the Sherwin tillien workers. The Pullman Railroad daily or nightly operates garbage or waste trains through the plant area of the Sierwin WlUlana Company. This laads to tha appaaranee of myriads of fliea Shout the Sharwln Williams properties, the assorting being that theae flies leave the garbage trains in the course of switching operations adjacent to the plant, or else these flies - in pert originate from the dumped-gtrbage an the Pullaan properties, approximately one mile aw^. Soma garbage or effete naterial falls off 0007-SWP-000030340 of over-loaded ear* along the right aoqr, loosing to odor* and tho necessity for elean-up work on tho part of this plant's yard crow. This Is Bore extensively discussed In another section devoted to cafeterias, which should be read. In general. It is felt that the conditions described constitute a nuisance and that betterment should be had as the result of appropriate complaints* - It is the latent fit this seen section to sake no clalas that the workers of this plant are daaaged by operations la nearly factories. GEREEAL FACTOR! OFFICE This office is identified as the General Factory Office, where ty Far the major part of office work relating to all local manufac turing plants is perforated. Some of the major activities are accounting, ' costs, payrolls, timekeeping, billing, handling vendor*' and transporta tion invoices, social security, statistics and everything else relating to manufacturing and distributing activities. We also audit and supervise office work elsewhere performed la the manufacturing departments, besides inaugurating and maintaining all factory systems. The staff niabers around SO persons of which roughly 1/S is male and 2/S female. It is comprised of a goodly number of different natlonalitiee end different religious creeds. Great care is exerted in selecting staff for this office (and other offices when required), one of the specific requirements being "good health". Types of work performed are mainly accounting, clerical, eomptometry, stenography and typing. Machine operators are ell female. The supervisory staff is mainly one chief accountant and six chief clerks. The office is located on 2nd floor Building 110 and occupies 2,542 square feet of floor space, which ve realize is far too small, and we ere completing plane to move into larger quarters. The girls' toilet room occupies 240 square feet, restroom 22S square feet, which wa realize ie en tirely inadequate, and plans have been la process and are now being perfected for adequate conveniences. Thsra art two tollsts and two washbowls, lha men have Shared washroom facilities with the laboratory men la Building 111, which, by the wty, ie now ton down, and we are all getting along as best we can until being located in new quarters for which plena are being perfected. The staff on the whole is efficient and healthy. Hear work through a whole year without time off for illness. The average loss in tiae due to Illness isjperhaps 1} days a person a year. Some years it has been aa low as one day a person a year, the highest around U/t to 2 dtyS when a single individual has had a serious illness lasting several weeks. Seeming" ' . 0007-SWP.000030342 *1 ly less time ms lost due to Illness in the years of depression than In normal tines. The majority are members of the company ' 8 Benefit Associa tion, whereby, ly paying email monthly dues, liberal weekly benefit Is granted, plus lump sum at death. Host of the staff perhaps own thely .. own homes or lire In parents' own home, Many hawing autos fail to have coverage for damage insurance. - ' At times fumes from .the laboratory underneath and from a couple plants have been noticed, but not enough to Inconvenience anybody. There are no fire or other hasards around, and thli efflee haa an Independent exit to the street readily scessslbls. Ventilation in the office could be better, and the location, 2nd floor, right undarnaath the roof, aakes it very warm in the susmer. Beat in the winter Is plentiful, lighting is satisfac tory. Offlee hours are from 8S0 A. M. to SsOO P. V., 45 minutes off for luneh, liondey to Friday, inclusive, figuring 58 5/4 hours weekly. Girls are allowed 15 minutes rest period in the morning end afternoon. A person steadily employed six months prior to July 1st gets one week's vacation with p^TJ If engaged 12 months prior to July 1st, two weeks art grantad} managers and superintendents three weeks, higher elevated ' personage four weeks. - Hew quarters for the staff of this offles are contemplated which will give the staff 5,650 square feet of floor space; girls rest and washroom 850 square feet; men's washroom 240 square feat. ' A. K. SIMOHSHI ' Offlee Manager, Manufacturing Department i i 7, "*-vuu030343 W LUNCHROOMS Including* 1. tin Can Plant Lunchrooa, third floor, tin Can Plant. 2. General Office Lunchxyca,rn fourth floor of Building 15. . S. Utility Building Lunchrooa, on second floor of Building 551. fistorr and Purpose - the General Qfflee Lunchrooa ha* been In operation for thirty year* or more; the tin Can Plant Lunchrooa for about flee year*} the Utility Building Lunchrooa since 1955. the purpose of these units is to foster pleasant relations aaong the eaplcyes* and contribute to the development of an esprit de corps, as well as for the convenience of eaplcyees. the plant, of course, is now and has been even More In the past isolated froa adequate food sources. Personnel twenty three workers carry on the operation of the three units. Including 2 woaen and 1 aan, a janitor. One woaan of this group Is supervisor and an assistant for each unit is afforded. SeTeral other persons devote soae tin* and thought to the enterprise, including the Assistant to the General Manager, the Manager of the Biplcyaent Departaent, and the Purchasing Agent. Mo di#tltian is eaployed. Soae woaen eaplcyees work only a few hours a day, but are paid about twice the prevailing wage for this class of labor and so can support thaasUlv** on shorter hours of work, the law is complied with in that no feaale worker is on duty nor* than eight hours per dsy. Ssployees are said to be "hand picked* ty collaboration of those in supervisory charge of the units. Inexperienced girls are preferred because it has been found acre satisfactory to train thaa aa needed. Especial attention is ^..u ...* p*ldvio s*l'eOtion of-* "high! type* of-girl-with intelligence, alertness, . ' .. 4- * *'" ' *" ....................... courtegf--in ether words "personality". lone except a routine ptyaieal examination ia done on eaployaect of wonan recruits. Attention is paid ty the supervisor especially to elesnllness and neatness. Ability to keep neat under trying clrcunatancea la looked for. Obvious lesions of the hands or other exposed areas are searchad 0007-SWP-000030344 I Ia all Plants, the Provision of Kholesone Food at Low Costs for All Toricers Serves As a Factor In the Health Conservation of TTorkers T I I I I ' . * * < i ' for before and after employment. Turnover of personnel is low because of good working conditions, adequate pajr and careful selection. Uniforms, two or three per week, are furnished to women employees, but are laundered by then. tyftar* ad Wfrttrwit LoCkers are provided in bach unit, but more should be added to approach the Ideal. Ro b 2-5 girls share a lockers, and, while It Is not a hardship, contributes to crowding and consequent slovenliness. Washrooms and toilet facilities are adequate. ' Janitor and Waste Service A full tiaevle janitor Is provided for the General Office and Utility Building units, and a matron for the Tin Can Plant Unit, who cleans. Waste Is reaoved by a garbage collector dally in steel drums. feeayaB ' Seven hundred patrons are served dally, five days a weak, generally j except when the Tin Can Plant is shut down. Only lunch is served, froa 11:50 A.M. to 12>45 P.M. in average of about seven to eight special seals are served at night for clubs of saployess, college groups visiting, etc. In the fiscal year ending August SI, 1957, 141, 649 seals were served, an increase of about 26,000 over the previous year. Profits are not anticipated by the Compazy; the deficit, contrariwise, la the above aeatioaed year was considarabla. Buying of supplies is dona by the Purchasing Departaant, sub jaet to Company policy. Requisitions are eubmitted by the supervisor of the units, confirmed ty the manager of the Ihylcymest Department and pateed on to the Purchaalng Department. Only high grades of foodstuffs ere sought, even though this Is more expensive In most Instances. All foods are prepared in the units except pastry (other than piss) and bread, Pies ars bakad In ths Utility Building Lunch Boom in a modern oven. Heats and other maj-r foods are p'-epared in the General Office Building Lunchroom and distributed to the other two. Serving la done from steam tables which keep the food hot efficiently. Attempt la made to estimate food requirements accurately and to cater to the particular taataa of the different \ group* of patrons. For example, th General Office Building (hit uses less "heavy " foods than do the other units. Staple and non-spoiling foods, such as canned goods, are bought In moderate quantities id stared In shelves. Eoulpmcnt. Bousing _snd Sanitation ' Th*e two newer units are* . very well housed end . so have less vermin and pest problems. The floor of the old unit is of wood with wide cracks, making It difficult to keep clean and presentable. Zt Is scrubbed three times a week with soap and water end sopped as required at other times. Cupboards are metal lined to reduce rat trouble* rats are trapped as seen and are said to present mo problem. Roaches are discouraged by polsosr used systematically around the walls and In corners. Dishwashing Is done In a suitable m-tal tub. A good grade of soap Cokes Is used to avoid dermatitis in the washer. *tineo*, a chlori nated liquid. Is used In strength of one cup to eight gallons on recom-' mendation of the City Health Department, which makes periodic and aurprliie Inspections. An old type stove Is In use la the Qeneral Office unit and its hood and ovens are exhausted by stack action to the roof. Gas is used for fuel. Modem coffee urns are used. Refrigeration is electric. Ventilation is provided by rotary exhaust fans mounted la the windows. Ping Fong tables are provided la two units. Discussion Transfer of the Utility Building Unit to Building 115, a asm structure, is planned soon and this will provide more capacity for cooking of some foods which will relieve the General Office unit of some of this load. * Personal experience eating in these units leads only to praise of them. Food is excellent, served efficiently, amid surroundings congenial. The noise in the never wilts might be mentioned as a source of saacyaaoe, but probably sot of much moment. Zt might be lessened by the use of a less resonant type of chair in future Installations or <g buffers on the chair legs. Dae of soundproofing celling mould help. . ..I rTT following arc the recommsndstIons for eating facilitiec: 1) Because of the extensive exposures to dangerous aaterials is this plant) it should be the consistent policy to avoid the consump tion of food tgr aqr person (some office eorkers possibly excepted) except , , ` in designated eating areas. Zt is conceived that the projected regula tions of the factory inspection bureau of the state, operating under the new lavs, will legally forbid {he consumption of food in specified areas. Zn this plant, the seed is not so such for cafeteria service as for space where workers say eat broughten Inches and still be apart from the exposures of their tasks. 2) Zn the Pigmwnt Products Section, there is no cafeteria and only a wuch crowded and distinctly inadequate arrangement for the eating of broughten lunches. The recommendation is made that much more extensive space be provided where workmen atgy be able to wash their hands, in sons instances change their attire, consume food brought in tgr then, it this time it is not felt that a cafeteria should purvey foods in this sxea, but at least sons improvements are in order. Zt is possible that hot coffee and a few other items of food night be sent over froa other units for sale purposes without tho necessity for a full cowplaaent of cooking equipment. Ho reeonendation is made that usj new building be erected or that these increased eating facilities be located at aqy point. Zt la understood that some plans are contemplated for a General Service Build ing in this area. Zf so, these plans for bettering the feeding facilities my be well made a part of the general scheae. These investigators are content theaselves with tbv earnest reccamendation that som changes be made and proaptly. S) The feeding unit in the Tin Can Plant it not veil patronised and scarcely Justifies its existence. If plane be aade for the creation of a new building in the Plgnent area, it la possible that this may be so located as to be readily available to fin Can Department workers. Zn this event, the unit now in the Tin Can Building m^ be abandoned, if s detached building is erected for service purposes. There are many reasons for connecting this detached building with ether buildings by 1 0007-SWP-000030348 r enclosed passages. The reason for this is that certain departaente In the pigment area are hot operations. Going froa hot areas to cold areas, such as is inevitable in winter, constitutes an outstanding exposure to ,neunonia. for exaaple, it is such sore Important that the formica workers engaged in the aanufaeture of lead oxides should be provided a warn walk way to the service building than is true for the Tin Can Department, where with few exceptions there are no hot jobs. 4) In every eating unit in the plant, increased consideration should be given to the problem of bringing in the man who carries his lunch with him from his home. At the present time, the eating facilities foremostly serve offices* laboratory workers, foramen. The rank and file of workmen only to a limited extent patronise eating places. Mo workman is willing to eat his lunch, brought in a newspaper, along side of a more fortunate workman who feels that he is able to tay a .iOflunch. On this account, adequate room should be set up in every eating place in which these workmen may feel at home and not embarrassed ty the ciredi stancea mentioned. It is noted that la the new building, now just about ready for occupancy, due consideration baa baaa given to this problem, ehich should serve a vary salutary purpose. . 5) la the State of Illinois, insofar as known, no requirements are made for the special physical examination of food handlers. This is somewhat unusual ever the country, since food haadlera are prone more than other persons la the general environment to convey certain diseases to large anabers of persons. As noted in the body of this report, the food handlers In this plsat are given only cursory physical examinations. It Is now recomaemdsd.that ths occasional new emplcyee In this division of the plant's work be eubjeeted to a norm extensive physical exsninatlon. Including a Vasserman test. This examination should not be so extensive aa to embrace vaginal tests nor exaalnations of stools. On the other hand, examination should be sufficiently elaborate as to eliminate the probabilities of food contamination by persons riw are carriers of disease organisms, suffer from skin disease or 4>o otherwise given evidences of capacity to convey diseases to other person. In addition. It Is rsconeaded that once aach year all cafeteria employees be given a careful physical examination with special reference to their freedom from the possibility of contaminating food and spreading diseases. 6) A peculiar problen ariaea in connection with food handling in this plant and to bo m extent all other plant activities. Thia la the problem of enormously large number* of filea, ehich apparently enter the plant froa garbage or waste train* ahieh ty chance are atopped in eonneo- *. tion with awitehing immediately between two major portion* of the plant lqy-out. Trainloads of garbage or at least waste containing some food refuse are nightly brought out along the Pullman Railroad* a main line, are atopped near the Compaiy** properties and are switched over on to special tracks conveying this waste to nearly dumping grounds. OUfortuoately, mazy of the ears are badly loaded ao that much spillage takes place along the rout* traversed. Sue to these two peculiar clrcmstances, hordes of flies are brought to this plant daily during the fly season and undoubtedly maxy millions more are hatched out on the nearly dumps. These dumps are so closely situated that flies vexy readily will cover the distance between this plant and their breeding grounds. ill food serving places and maty offices are well equipped with suitable screening, but in spite of this fact flies are present In seme places in uncounted hundreds. With every opening of the screen door, scores of flics may enter. The ordinary us* of fly spxvys and tanglafoot paper is not sufficient to remedy this earner problem. At the time of the preparation of this item, cold weather is beginning so that not until naaet year is it likely that this nuisance will again arise. Prior to that time, it is recommended that forceful letters bm directed to Sr. Bundeson, of the Depart* meat of Health, and also to the Cowon Council. The very least that siy be expected in the way of betterment is some iaproveaent in the method of carloading so that spillage way not add to the offensiveness of the ' situation. It is possible that the Pullman Company mgr be caused to alter its rail route in order to avoid the nuisance being created for this large plant. Furthermore, some possibility exists that these cars mqy be spread with materials distasteful to flies so that they may not be haded out of 0007-SWP-000030350 ;? the City into this section la large number*. Furthermore, It Is possible that improved methods la burying the waste oa damp grounds n^ ameliorate the breeding situation* 111 In all. It appears reasonable to maintain that the situation - that has prevailed during the past season constitutes a definite nuisance, warrant ing forceful eonplalnts against those responsible. 7) It Is the desire of this section to recognise that the feeding facilities at this plant are of high order and that those persons In charge are doing an excellent Job and continually are endeavoring to provide ex cellent food at low coat and to reach all classes of workers throughout the plant. ' . ^ 0007-SWP-0000303SI I * -T- FERSOHHZL ABD IXFUJIMESI DEPAKTMOT This departseat occupies two rooms on the first floor of Building 551, with s *"n entrance hall used by both this department end the Medical Department, s total space of shout 525 square feet. . Zt is the duty of this department to arrange for the employ ment of all the hourly help in the plant, keep complete records of the employees, see that the right type of employee is selected and placed on the job that they can best handle, arrange for the transfer of employees from one department to another as conditions require, and record all information needed for the proper record of each hourly employee. This office does not arrange for salaried help, except in rare instances, since this is taken care of ly individual superintendents. This office also assists the Medical Department in the handling of our Zkipleyees Welfare Association, acting as local secretary of the Association (see Medical Report). Mail la referred to this office for distribution to.employees unknown in the Mailing Department. r The Bspleymeat Department tries to be of general service to all employees of the plant, assisting them in financial, domestic and general troubles that arise both in and out of the plant, and in and out of regular working hours. All laundry (overalls, jackets, towels, ete.) and its repair is handled through this office. A sewing room is provided in Building 500A for the repair work. The responsibility for janitor service of ell girls' wash rooms in the plant (12 in number) rests with the Employment Department* also janitor service in the greater part of Building 651, except for the basement, which is cared for ty Technical Service Department. Factory offices also receive janitor service through this office. In this connection, we employ five men who work 40 hours per week and one man who works for this department eight hours per week, spending the balance of his time (S2 hours) in Beeeiving and Stores. For girls' rooms pad sewing, we have one woman for forty hours per week and one that spends 26 in janitor service, balance of time, 14 hours. 0007-SWP-000030352 :i m in lunchroom (dishwashing). This plant has three cafeterias, one located on the third nof the Tin Can Plant, another on the second floor of Building SSI and a third on the fourth floor of Building 15. It Is our duty to assist la the general operation of this service. This office handles all Inquiries, personal nail, or phone calls nade from the outside to our factory help, acting as a buffer* between the public and the plant employees. ' The General Management desire that our salesmen knew as such about the plant operations as possible and also that they invite, friends of the compaiy to visit this plant, as sell as prospective customers. Zt is our duty to see that these visitors are properly greeted and shown the parts of the plant they are interested la, explain or have operations of the plant explained to then, also have then meet the department heads and other members of the plant in which they my be interested, also, a number of universities bring their Chemical Engineering Classes here la order that they might be better acquainted with the physical arrangement of our chemical departments. The groups range from 25 to 75 students, usually spending the greater part of the day here, and in most eases luncheon is arranged for them la Building 15. We arrange for and store supplies for ball games, ping pong, cards, etc. used in the Recreation Ro mm and general athletic activities. We have in the Chicago Plant an Aid Association, known as the Sherwia Williams Baployees Aid Association! the general function of this association is handled through this department under the guidance of. Hr. J. Errlngton, President, it being the duty of the association to aid and assist axy employee la the Chicago Plant who through no fault of his own is la difficulty either financial or other wise. The funds are donated hr general subscription. During the depression years, we aided our lesser fortunate fellow worker to the extent of several thousand dollars. During the last few years, this service has chiefly been used for the sick and distressed, also for old employees who are no longer able to work and former employees now on pension. In maiy cases money was loaned and repaid ty > <& 0007-SWP-000030353 employees after returning to work. ill employees purchase orders for points, aeehanlcal store* room supplies, overalls, cool, etc. sre passed through our office. The orders for manufactured goods are checked to see that they are properly written 19, that orders Best with the rules of the eo^aiy and are . passed to the Sales Separtaent for filling. The orders for unmanufac tured good are written up In this office and passed along for filling. The eoal orders are placed ty us direct with the source of supply, invoices for earn# passing through us to Billing Department. In general, this office Is a "Service Department". In the office we have one girl and two man, full time, two wonen janitors (one part time), six men full time and one part time, as outlined above, ill are white, and CL people in lunch service. . The work is so didded in the lunchroom that some of the girls put in 2j hours per day while others, more experienced, work as much as seven hours per day. One full time and one part time janitor are also employed In the lunchroom. The total number of hourly employees la about 1500. Of this number there are 102 negroes, 57 Mexicans. It Is rather difficult to give you the number of other nationalities as they call thanaelves what ever their parents are before them, even though they *y hove been hem In thle country. There are approximately three hundred foreign bom) also c small numbar of Polish, Russian, Scandinavian employees--in fact, almost every nation la represented. The operation of this plant could be ealled seasonal, as It la the policy of the company to take inventory of both raw and finished goods the last day of each iugnet. They naturally hold down the stocks ca such as possible during July and inguat, this being the adjustment period, which seems to slow production, which makes the Impression that tha buslnasa la saaaonal. Rhea It becomes necessary to reduce the vnlune of nanufao- . luring and ley off hourly employass, the policy of the eoapexy has been to take In consideration tha length of sorviee, capability, and responsibility of the employee, end they are replaced on the same 1 fault. Physical examination are sot, aa a rule, ude Mien an employee has faeen off only a very short tine. See Medical Deport. Labor turnover in the Chicago Plant it very snail, the ' V*' fact la that ve are adding to our total nunfaer of employees rather than laying then off. Xt la the endeavor of the &ploynent Depart ment to carefully select help which holds down the percentage of turn over. Me have not. In the past, kept a record of this, but only recent ly started to keep this hy months and w* mill have this Information In a short time. Absenteeism is facing very closely matched fay the management, and with the cooperation of the superintendents and foremen with medical and personnel departments, this condition is held down to a minimum, as follomst ' The department head or foreman is'requested fay the management to send to the Medical Department each morning, fay IOiOO A. M., a list of absentees in their department, showing, if possible, the reason the employee is not on the job. These reports are checked fay the Medical or Personnel Department and when therm seems to be aiy question about the eaplcyee,s absence, they are visited fay the doctor or a member of the personnel department to ueertain if conditions are as stated. &9Loyees Mio for aiy reason are absent without permission are expected to report fay phone or otherwise to the employment department as early u possible on the morning of their absence, advising in gener al My thsgr failed to report for duty, and if, after receiving the report, the doctor or employment office are mot satisfied, they take steps to verier the information. Bglcyees knowing this are careful not to take advantage. .- Xt is the duty of the bployment Department to try and select men that are best suited for the ^rpe of job that is to be filled, regardlese of age or experience, this refers to factory general ' labor only. Salaried and technical men are of course selected for ability. The greater portion of our hourly enployees live within X. iHng diBtance of the plant, or at most a abort atraet ear ride a from the plant. Soae of the features for the protecting of health of the employee are the use aad supply by company of g<vcgl*e, respirators, safety shoes, gloves, overalls, etc., eheu aad share needed. Individual Superintendent's reports should cover this. Shower roams are also provided. * - She Sherwin-Williams Bsployee Credit Union was started la July, 1956, with a aere handful of aeabera aad has grown to date around ' 650 aeabera and deposits of $55,000.00. She object Is to create a fund wherety anyone on regular payroll may borrow noncgr for productive or provident* purposes. She borrower aakes formal application for the loan) this is referred to the Credit Coanittee and If approved cheek will be issued to thaa, taking their personal note for the loan. Loans are Bade up to $50.00 on personal signatures. Larger amounts require security) eo-signers are preferred. She Credit Coaaittee re serves the right to ask for co-slgners on snail loans If thqr find the risk to be great. We have a large nwber of regular savers, as the aaln thought behind the Credit Union Is to teach the employee to save a small amount each nonth and with this thought la Bind the Shenrla WIT llans Company will asks payroll deductions froa the employees* cheeks aad turn this amount over to the Credit Union for entry in the depositors* books, both in repayment of loans aad for savings. She Company also provides office space aad the greater part of the help needed to euryjon the business of the Credit Union, but take no part la the running of same. * Shis service has been found to be of advantage to a large number of our fellow workers, as it allows than to borrow mon^ at a very low rate of interest (Ig per month on unpaid balance), ill loans can be repaid in full at aiy tins. " ' She plant schedule is five days per week, Monday to ftldqy, ' inclusive, eight hours per day, but in soae departaents this Is lengthened. . ; i j ; oooi-swp-ooo030356. jg$: As noted previously, this Compaiy operates three cafeterias, one in the Tin Can Department, one on the fourth floor of Boililng 18 and a third on the second floor of Building SSI. these three cafeterias serve approximately 700 employees daily. It is the endeavor of the Compaqr to serve the best lunch at the loaest possible cost. This service is provided for the employees without profit to the Siervin VUliaas Coapaqr. ' A few eaplpyees belong to the American Federation of Labor, that is electricians, steanfitters, machinists, carpenters or mill mights. The remainder of the employees, for the most part, belong to The Sberwin Yilliaas Employees Association, an organisa tion independent of the Sherwin VUliaas Coapaxy. The switchboard is located la Building 16, which is at the entrance of the general office. This eervioe employs three regular girls and one relief operator. The board is in service from 8t90 A. X. to 1S P. X., Mondays to Fridays, inclusive, and from 81SO to IStOO noon on Saturdays. 03S7 sum m WTO PBPTBCIIOM PPAMIBW General Description of Depart ment for Sr. Cortgr ?. McCord of tbo Industrial Health Conaervan- qy Laboratories. the Safety sad Pire Protection Depart>ent office le located In Ball ding 86. this building Is 88* x 42', constructed of reinforced concrete roof and brick veils, the floor is concrete on n subgrade. the office occupies a space 18' x 18'} the balance of the building houses one of the 1600 gallons per minute fire pimps and a snail shop for servicing the miscellaneous safety and fire protection equipment; th' e Safety sad Pire Protection Pers\onne.l consists of thirty five non, made up of the following! 8 in a supervisory capacity, 1 office nan, 1 foreaan, 4 safety men, 85 vatcbnen, 1 special policeman and 1 janitor. . the activities of the Safety and Tire Protection Department are carried out by the above foroe, and itbe following brief paragraphs describe their duties! S The sewn watchmen's romds are covered during all shut down periods, nights, Saturdays, Sundays and holidays to protact tho plant property against tbsft, firs or aty othar hatazds. to lnspoet periodically all safety ead fire proteotion equip ment. ' to cloea, paint and maintain all safety and firo probetlon equipment. to reehargo fire extinguishers annually or as they are used, this*operation includes tha fee carbon tetrachloride type of extinguishers used in the plant. . to laepeet and aarvica all welding and other hasardoua opera tions carried on in the plant. to prepare'firo reports and reports covering the losses by fire, to cooperate with insurance campazy's inspectors sad govera- neatal inspectors which pertain to ssfs^ and fire proteotion. The entire personnel of tbl* department le drilled end trained to actively prevent fire* and to fight fires if they occur. Za addition to this, tiro fire squads, composed of the personnel outside of this de> partsent, are maintained and drilled monthly to fight fires, these two squads consist of one leader and seven nen each. The aen on night duty in this departnent are trained *to be the fire figh' ting leaders to handle this activity outside regular working hours. Xn all events, the produc tion forces are used in this fire fighting plan under the direction of these specially trained sen. . This departnent is very such concerned about reducing the nwber of accidents and the amber of fires ehich are occurring in the plant at present. Every effort is aade to keep in touch with advanced aethods and materials to assist with this work. Letters, posters and personal contact are used continuously to pronote better results in this field. following is a general list of the safety and fire protection equlpaent la the plant. These are the couaon materials used for this worig their functions are generally understood. This equipment is rigidly in spected end maintained ty the department. 1 - 100,000 gallon water storage steal tank, on a 125* steal tower, maintains continuously static head on the fire pro tection mains. 1 426,000 gallon.water storage tank, eat on the ground, is maintained full of water for wmergoaqy protection. 2 1600 gallonper minute automatic firm pumps are connected into the firs mains for additional fire protection. a. fir* hydrants, well distributed throughout the plant. v> boss houses containing nsoessary todls as well as hose. 67 . automatic sprinkler systems. 6000* 2}* hose is maintained end tested periodically* 400* 1$ hose 91 fire exee 15 fire blankets 6T $ gallon sods and sold extinguishers 666 2$ gallon foam extinguishers 8 6 gallon foam extinguishers 2 25 gallon foam extinguishers 25 40 gallon foam extinguishers mmmm 1 - portable foam geaerator unit with two toaa of foam powder oa hand at all time*. 1-40 gallon soda and aeid extinguisher 27-1/4 gallon pyrene (carbon tatrachlorlda extinguishers) 55 - i gallon band water pwpa 27-2# 002 extinguishers 8 - 20# carbon dioxide extinguishers 1 60# carbon dioxide extinguisher 16 - 60# caifeon dioxide cylinder* connected to tno automatic fire protection yitaai in the lacquer Department. 6 - extenaion fire ladder* 660 - aead paila 4L0 - eater paila 12 - gas aaaks, the majority of ebicb are equipped with all service canniatera 1 - Kin* Safety Appliance hose mask unit to accoaaodnte two operator*. 1 - Kina Safety ippliance combustible gas indicator. The underground fire mains are equipped with 49 post-indicator valve*, controlling building fire protection systea* and 26 section post-indicator vmlvaa for dividing and operating tbs cystan. S. I. WIHSL0W Safety Department Supalenantal Inforaatlont - The Safety Department has 26 men who work on shifts. During the regular working week, Koad^ through Friday, they work two night shifts of eight hours each, and on Saturday, Sunday and holidays thy work three eight hour shifts per day, each nan, of course, only working forty hours per week. These men are in the watching service and must cover the. plant during the time described above. The employees oa this work rotate their shifts ty to week intervals. There is no piece vork payment in the Safety Department. Ill employees are paid either on the hourly or monthly roll as described in a previous report. . S. 1. TTlnslow 0007-SWP-000030360 .. ' ' * " - . ` . ... 1 Tht following several jviges are excerpted fros a report prepared by the Safety Department about September, 1956. In thia report a number of recommendations are made, which in the main are laudable and justified. However, it is emphasized that this entire report and these recommendations, together with estimated costs represent the thought of the Safety Department la 1956. Ko less, this material is regarded as valuable, which thought has led to its inclusion here. r isFonunoB r eg ar d u g t ee sum pepar ih s h t ih c u pes t h e t o l l o k x k g l et t er SOT FROM TEAT DIPARTIEST TO MR. W. S. STEVOS II SEPTHEER, 1936. Per poor instructions of August 25 that the Safety Department sake e careful investigation of the Occupational Disease hazards - to shich Superintendenta lay, Hiller and Deeds specifically referred in their reports to you; Hr. Hiller on July 16; Hr. Hay on July 15; Hr. Deeds on August 4t In connection ith Hr. Stephenson, Z have aade a survey of the departments to which reference has been nade in the reports to ascertain just what the physical conditions were at this tine; then, lade a personal visit to the superintendents interestod, and discussed with then at length the problems to shich they had referred. Then, a second physical survey was aade, followed by a review of all the facts found and discussed with the superintendents and with Hr. McIntosh of the Engineering Department, with the view of ascertaining what could be done, or what should be done, and what it would roughly cost for aecoapliehnent. Z think perhaps it would be well - before I give you my findings and reconnendatlons with estimates - that you first consider some of the facts which Z feel have considerable aonent in connection with the problems discussed. ' 1. Shat has been done in our engineering design to forestall Occupational Disease possibilities? 2. there do we stand in the light of the State Daw pertaining to Occupational Disease hasards? S. Are ee giving our sen e liberal break on Occupational Dlseaee protection, ae conditions are today? 4. there do we atand with the cttlsene living around the plant and contacting it? 5* that can wa do in a pattern of good common horce sense to meet these various situations as they exist, according to the sigwrlmtendests end the Safety Department and in the future insure freedom from Occupations! Disease haserde throughout the plant, and nset State pressure - should we not be able to obviate this specific neaaee? Answering the first Questions I found e complex situation here. In which there has not been enough preliminary engineering study, test work and proof of necessity. There hae been usually a compromise ground accepted rather then a guaranteed-rewult ground. This is often caused by delay of process, which at the tine of conception is not sufficiently grounded in the winds of officials to permit a full swing, engineering study and subsequent deductions. as well as a well-balanced estimate of possible expenditures - *11 of which Indicates a Bead for better sad more engineering thought on the subject, sad the necessary tlae within i&ich to do a satisfactory Job. Answering the secoad Questions This is aa iaportaat phase, as the State Legislature has recently passed a new bill oa Occupational Disease hasards insofar as manufacturers are concerned, which snpplsats a bill that preceded it - recently declared unconstitutional. The new bill, Z understand, is far nore stringent in nature than its predecessor, and will force a definite change in plants not free flrom Occi^sational Disease hazards. Z have put in orders for copies of this new law from a number of points, but up to the present Z have not received a cojgr. When I do, Z shall give you a further report on the law. Zn view of what is being done by the legislatures throughout the various states, and the general interest which is abroad through the Safety Council and many other organisations, it will become more end more Imperative that manufacturers protect theaaelvea by using every means possible to eliminate, aa far as possible. Occupational Disease basards. Answering the third Questions Z feel that wa are giving the men a good break if viewed from the average aaaufaeturer's angle. Ve could do better, however, if the standard was raised although m would have sustained a greater expense in aceoupllshlag it. Therefore, this third phase is one of relationship to what we consider good and sufficient. Answering the fourth Questions he know that we ax* hearing increased grumbling from the dwellers near and about the plant. Va also know that when Doty Avenue is open to traffic, a shall sot be permitted to fog this highway with fuses from chemical plants, which will - when atmospheric conditions ere right tad the wind is from the Vest - fog this highway to n point that -ould make it extremely dangerous for drivers. . Tbs same deduction sill apply to 115th Street, oa which-there will be heavy traffic flowing into Doty Avenue, wbsa tbs latter is open) and fumes arising from the chemical group, with the wind from the south, wm no doubt obscure the vision on 115th Street under certain conditions, to a point where wa shall hear about it. Vo also have obnoxious fuses In various degrees thrown off by our chemical processes. They shall, In time, have to he done away with la i I 0007-SWP-000030363 m 4 s o m degree. Therefore, it is obvious tht we shell Met s determined front hr the citisenry hereabout end the highway officials, to deeu up la a definite wey. REFERRING iPECUTC/LLI TO THE SUPERINTENDENT'S REPORTSj HP.. M. 1. MILLER, superintendent la charge of the P&V end Lacquer departments - Reference* July 16, 1936 1. Varnish Thinning. The corrections proposed ty Messrs. Miller and McIntosh which consisted of the Spiral Coil, Rater-cooled Covers (the sue .* as used at Oakland, California, successfully), and a large Pan Duct System - are the approach to the trouble under consideration. Estimated Cost Approximately --... . .. . --41,500.00 that 2. Mill Dressing. The dust collecting uait/is being used at present, is an laproveMntj and while - according to Mr. McIntosh - the machine has some faults and limitations, it does reduce the dust produced In the dzmesing of the mill stones and is about all that can be done la this specific case. Estimated Cost Approximately------------ ------------- -------------- $ 100.00 3. Varnish Porks. The Meting of the problem of fumes coming from kettle work is covered la Messrs. Miller aad Snyder's general plan of attack and careful engineering, but this should be improved to a point of satisfaction as far as Occupational Disease hasarde are concerned. However, I would suggest that the definite changes planned be Mst carefully engineered and fortified with dependable plans aad specifications. There are many important phases in this problem which must be harmonised with whatever may be done ultiMtely with the proposed Synthetic Resin plant. Mr. Miller, Dr. Synder, and Mr. McIntosh are necessarily forced to go slowly in any rigid planning at this tlM, awaiting a decision on the final Synthetic Resin plant plan. The changes which are contemplated at this time, ere extended as far as they can go for the present) and the Engineering Department has them well outliMd. - Estimated Cost Approximately ----......--- -------- ' -->2,300.00 Rase Incomer. The situation of fuM condition in the Base Lacquer Press Been is bed, and the present Mchanies for handling it are net satisfactory. The fuM situation is unfavorable from an Occupational Disease hazard view point, especially. It is also a hazard from an explosive or fire standpoint. '"" s'n-mwx,. f S * 1 I - ' ` Mr. Miller's thought oa this sltuetloa is right; sad la agreement with the Engineering Depertment, the Safety Depertment approves the geaerel plan, which is a down-draft floor exheust, with corresponding addititos to the fresh air and heating area, Each press should have its oea fuse exhaust unit. Estimated Cost Approximately .--.... .. ........ $5,000.00 5. Tmrecntlne Plant Fumes. These ere the fuses about which the people living around theplant, and our employees, la the pleat, complain. However, . Mr. Miller advises that they are now washing out this offending ftme, but ve understand that the wash water going into the sewers la still giving off obnoxious odors around Cottage Grove Avenue sad USth Street, this would indicate that something further is required. Ho estimate oa this; no plans available. 6. Chlorine Storage, the matter of Chlorine storage in the west end of lard H, was thoroughly discussed with Mr. Hiller; and in view of the attitude of the factory Mutual Inspector - as evidenced by their report - the situation is of prime Importance. Mr. Miller agreed that a plan to put the chlorine cylinders in a concrete basement which could be flooded in case of fire is the best thing that caa be done. The plan to put this Alorine storage oa the lakefront is out of the question (this was an idea of the Factory Mutual representatives) because the chlorine would need to be transported from the storage location to the point of consumption - seme 500 feet distance. This naans that la the changing of cylinders at the storage point, eir would get Into the transfer line and destroy it. Therefore, the present site will have to be used, if the Turpentine plant stays la Building 50BA. The Safety Apartment is agreeable to this plan and while X have not presented it to Mr. William Clark, Field inspector of Factory Mutual, I am sure that he and his company will approve it, la view of the transmission trouble referred to. To understand this trouble with the transmission line, one must understand that there is a definite rule with the manufacturers of Chlorine T that the user But always lean a definite pressure of Chlorine la the cylinders, la order that no air (eta la and destroy thea. Estimated Coat for correction of storage la Xard H----------- -- -- 44,600.00 7. Cotton Storage. This old subject wes discussed Hth Mr. Miller end as he aays, it caa be set only la two ways. . First, e night build a baseoent to get the stock underground, la a position efaere it could be flooded with eater. This crlls for a large expenditure. Such an estlaate was aade a auaberof years ago by the writer but did not Beet favorably at that tine. If It Is to be reconsidered, accessary plans would have to be provided la order to subnit a dependable estlaate. The other plea is to do as the DuPont Conpaay doss at its Chicago pisat -- kosp the reserve stock cut of the city ead bring la each day the stock required for that day1 s production. Mr. Miller advised ae that this Is the way they operate under fl-ty instructions. This cotton situation is before the Factory Mutual Inspectors each tiaa they check the plant, and they win no doubt refer to it regularly. Pressure night also be exercised by the City when Doty Avenue le open, if they Find the Conpaay has large quantities of cotton stored close to sueh an lnportant highway. . Bo estlaate. 8. y<*h on - Soaething will have to be dene about the funes arising fron this operation. - Mr. Miller agrees, as does Mr* McIntosh that corrsctloa can be provided ty Increasing the character of prays used* Me all agreed to this* Xstlaated Cost Approximately............ -- -- -- ---........................t 600*00 9. Fiin Serna. Factory Mutual conplulnsd about the storage of this stock. In fact, they eoasidor it a very definite hazard. Me all agreed to this out of existing conditions end in discussing this phase with Mr. he advises that If he had a natal cylinder open at one end as hs plans to arrange It with vents, that It would he the nearest thing possible to reducing the haserd on this flla stock to a niniBCB) because, if the flla did flash n o dosage would easus* Estimated Cost Approximately'............ . - ------------ - ------- -- 800*00 1 |R. L. t. IT - References July 35, 1958. Zn * review of Mr. lay's report, the writer elso discussed the various situations at length with Mr. E. J. Adans, Mr. life's engineer, who has bean ashing extensive studies of the various troubles to which Mr. Hay refers. Mr. ideas has done a great deal of special work in this direction, end his ideas are well grounded on the various phases. 1. iso *Ve Department - Buildings 505. 504. and 505i This situation, as outlined ty Mr. Mar is one that is hard to neat in anr cleareut war, due to the type of buildings and the coaplete occupancy of these buildings with equipeent, which practically aeans congestion. However, after discussing the situation with Mr. McIntosh, I feel thet with the general plans which the Engineering Department, Mr. May and Mr. ideas have worked out', we ere all in agreement. Much work, however,, will be required to get rid of the dust and fog; and careful planning, as well as liberal aediuas, will have to be provided for, if we are to do the job right. . The work in these buildings on fog and dust. Bust all be laid out in coaplete plans, to be sure that we are right in what is to be done. Most of the fog or steaa ducts will have to be of heavy copper or acid resisting aaterial. ' The dust equipment will need to be southing on the Daracco order, to be efficient in reducing the Occupational Disease end explosion hazards. Estimated Cost Approximately .............-- .......-$7,000.00 2. Tobias Acid Denartunt - &rTi<ng silt Mr. May's stateaents regarding Occupational Disease hasards have covered the situation, tat itia a diffi cult job to square. However, as he says, to simply remove the obnoxious fumea and vent then into the air, does not solve the problem. Mr. McIntosh thinks that a stack, sufficiently high to carry these fuus well above surrounding areas, night overcome the hazard by diffusion. Tikis deduction, of course, is about right; as. there een be uo other system except one which would take these fumes and treat then so that they would be eliminated. This would be s very costly system. However, Mr. May has sene definite data in this respect. Accordingly, for the moment we erediseussing a high staek diffusion ayatan. ' Estimated Cost Approximately -- --....... ........... ---- ... , -$10,000.00 ---------------- 0007-SWP-000030367 \ I \ia# 5. Fuchain* Department--Building 5161 *e agree with whet Mr. May has to say regarding occupational disease hazards in this department and realise that the building is so congested with equipment that it is impossible to meke it a 100* job. If it becomes necessary to do this, the building should here In it only one-half its present equip ment. However, Mr.*May's ideas as to the corrections that can be made are well belanced} especially his one idea to move the presses in the inhydro Formaldehyde Aniline recovered from Aniline waters into a lean-to outside the present building. ' Proper ventilation of the Fuchslne kettles should be provided. The big door on the East is not a sufficient answer, and the old ventilating system which has corroded out long.since was not sufficient ly large. Therefore, a new and adequate system should be provided on a sufficiently large scale to handle the fanes satisfactorily. Estimated Cost Approximately .................. ............ ....----'11,500.00 4. Beta Waphthol Department - Building 500i In reviewing Mr. Hay's state ment regarding this department, we find that he needs relief here; and no doubt, occupational disease hasards are present. The building is old and its roof is not equal to a snow load. It is poorly arranged, with improper ventilation of the fuses arising therein. I have discussed with Mr. McIntosh this situation and I agree with him that to do this job right means a new roof structure and a proper ventilating system embodied therein. Estimated Cost Approximately - -- ...........................................$15,000.00 HR. C. E. PEEPS - referencet August 4. 1986. , 1. Shite teed Department - *< tw r-..*. The arrangement of this equipment as it stands today, is an A-l Occupational Disease hazard, then the production of the plant was not as great as it is at present, it would have been considered fair, but under existing conditions of maxima operations and output, it is bad. It should bo generally ami definitely Improved, and it can be. Estimated Cost Approximately ---- > i .. ....... ts,000.00 0007-SWP-000030368 ^ 1 2. P^nt- Here we here * similar condition a-i in Ita #1, wherein the Occupational Disease hesard Is reted 4-1, end should be corrected generally as In the above ease. This should be aost carefully engineered; and consid erable study should be focused in this direction in order to do a conplete cad satisfactory job. Estlaated Cost Approximately^ --------- --------.....................$7,500.00 2. Litharge and Bed Lead Milling Department. This departsent, like itens 1 and 2 is an A-l occupational disease hasard and calls for a coa- plete overhauling and laproveaent and will call for ertreaely careful and critical engineering, as it Is a difficult job and strictly an engineering one. There should be soae advance test work dose to determine the size of equipment end corrections to be Bade. Estimated Cost Approximately ------------------------- -------- $15,000.00 4. Tan Bark Burner. I agree with Mr. Deeds' view of this situation. ' I also feel that a recovery of the lead dust mould go a long way toward paying for the equipaent, in addition to taking care of the occupational disease hazards. This situation will require as induced draft, bag dust collecting systea, which can be designed from some of the old equipaent which the Company has at various points, or it can aost certainly be aade with a Daraeco systea, which would be very efficient. Estimated Cost Approximately . ---|5,000.00 5. Black Aah Department. The situation in this department, as Mr. Deeds says, seeds correction. I agree with him felly. I find that there is an estimate of July 1, 1956, amount ing to #61,729.00 for a complete changing of the raw material feeding: errange- aent which contemplates overcoming the occupational disease hazards In this area. . This condition exists as the equipaent stands today and it is the ground on which Mr. Deeds indicates that corrections will need to be Bade in soae Banner to reduce the occupational disease hazards to a satis factory point. "wm**** i Southing should he done. This Is an engineering proU.es and It Bust be done right, or a grievous mistake will be ude. Careful sketch studies end analyses should be ude of dust counts an<i ell the other factors which oust necessarily be checked In order to develop the right kind of setup and to wipe out occupational disease hasards. The hast from the tube mat be properly net. It la very herd on the feeder Attendant* X agree that this depertnent needs a cleanup and whether the plena proposed are right I cannot say, but the aaount Involved is sufficiently large to permit a real job if done. I an sure that occupa tional disease hasards can be readily reduced with the present setup, but it would Involve the laying out of careful planning of cure. The reel, screen and belt conveyors and elevators would have to be properly closed In and the dust they produce collected in a lerge, well balanced dust collecting system. However, as I have said before. It can be done only by a very carefully focused engineering study. In order to Insure that whatever Is put la will do the job. Approximate Cost of Dust Prevention Equipment ---------------<10,000.00 6. Llthopone Pleat. There are a number of bed spots In this plant froa an occupational disease.hasard standpoint} the packer dust, the heat on the third floor and the dust at the ealdaers, also the handling of drbydrated tine sulphate. They are all straight engineering problems which can be net properly only by careful study, test, and preliminary layouts for definite proof aa to equipment ability to the job satisfactorily. As Z understand it, the plana for improvements in the Llthopone plant contem plate such'corrections. _ However, as I sea the situation froa the Safety Depart ment's standpoint, to clean 19 the points wo have in Bind would coats Estimated Approximately ......... ..... - ----410,000.00 0007-SWP-000030370 TOKWAKDIHG TBI ESTIMATED COSTS Of CORRfCTIOBS TOR pgPARTMITHTS--lire TOTALS Tarnish and lacaner Departments Ita Wo. 1 Xtea So. 2 Item So. 5 Itea So. 4 itea So. 6 Ite* So. 6 Xtea So. 9 #1500.00 100.00 2500.00 5000.00 4800.00 600.00 600.00 Chrtr>iT Products Denartaents Xtea So. 1 Xtea So. 2 Xtoa So. 5 Xtoa So. 4 #15000.00 7000.00 10000.00 1500.00 15000.00 Pigment Products Departments Item So. 1 Xtea So. 2 Xtea So. 5 Xtea Bo. 4 Xtea So. 5 Xtea Bo. 6 tsisoo.oo 5000.00 7500.00 15000.00 5000.00 10000.00 10000.00 #50500.00 Xn the ebon Item So. 6, X have need the $10,000 figure ae eat up for strictly occupational disease hazards correction, which X assuae la about the aaae in the Engineering Dapertaunt's estimate of July 1, 1936, of #61,729.00, for the eoaplete changes proposed for the Lithopone, Blade Ash, and Shite Lead Departments. . zaaMgaa a* miss Paint, Tarnish aad Lacquer Septs. 15000.00 Chealeel Products Oepartaeats 51500.00 Pigment Products Separtasnts 50500.00 . (SUSS TOTAL #95000.00 . .V .. i i t 007-S\VP-000030371 ' t- e. %* THE IOEDXCJIi DEPAKMER The Xe&leal Department of the Chicago Plant of the Sherwin *nm Company la located on the firat floor of the Allied Labora tories Building. Zt ooaalata of a large general treatment rooa, one exanlntng rooa, elth toilet end ahowar, a aaall laboratory rooa and a private office for the jftysielaa. Adjoining this suite of rooms . la located the eaployaent and personnel department. _ * The staff of the Medical Department eonalete of one phyai- elan and a graduate nuree, Ac devote their foil time to readerlng medical and eorgieal aervice to employeea within the plant. Thla aervlce doea mot Inelade medical or anrgleal care to amployaaa whoee medical or eorgieal needa have arlMn outtide of ary relation to .t . their piece of employment. Thla natter will later he diacuneed la more detail. The Medical Department la open five and one-half daya a weak, froa Monday to SatnnLy noon. Tha honra are from 8rSO A. V. to Si09 P. M. Each dapartaent of tha plant has been provided with a firat aid kit containing all aaoaaaa^y dressings and bandages, a&tl- aeptie solution*, ointment*, a aaall bottle of eroaatle aplrite of emaonia and aome aapirin. Thla haa heaa fooad to aarve adequately for the oaoal minor enaoeltloe arising daring the cloalng hoora of tha nodical dapartaaaft. Hoewvar, diould it be aeeaasuy to provide ' more for the patient* the Medieal Deportment le accesalble at all honra to tha light Superintendent la charge or to thoee nadar hla supervision. Each dapartaent foreman la reapoaalhle for tha upkeep of the firat aid kite. The supplies ea needed are furnished from the wall kept if ` ' "T* . atock of the Medical Department. , ... . Scattered throughout the^epurt%erd:<'.f<.t*'plant axw stretchers on *deh patient may he placed and carried to the nodical office. Zt haa heaa advlead that patients injured by fella not ha aoved until tha plant physician haa been summoned, to naeortals the pea- eibllity of e fraetcrad extremity or hack Injury la order to direct the movement of the patient. * P*** of crutches are kept ea hand la the VgiHral Department in order that thay be available If the occasion demands. Za the aore serious esses that aegr arise out of office hours, the patient Is removed to the local Boseland Community Hospital, about 1$ alias distant fro* the pleat* If the ease Is tabulator?, he Is trans ported to the boapltel by some available eutoaobUe; otherwise, aa tabu- lance Is called. The plant ptysielan is imedlstely called and informed of the aceldeat* Upon hit .arrival at the hospital, he Is first eared for bf soae member of the resident Interne staff* Following this, the plant physician is called by the hospital, at which tine the details of the extent of injur? are given and if aeeesear? farther orders given, aiould the injur? require hospitalisation, the patient is kept in the hospital) otherwise, after having received attention, he is either returned to work or taken to his home. If he is hospitalised and ail needed care administered and the patient aade comfortable, he is seen t? the next morning and continued to be eared for by the plant physician. Should the injur? be of the aore serious nature, the plant physician goes to the hospital as soon as possible. Furthermore, the hospital has been instructed in eases of a aore grave and serious nature to immediate]? call soae member of the hospital staff who ms? aore like]? be able to reaeh the hospital before the plant physician. In reference to this latter mentioned matter, it has never been aeeesear? to call in an outside associated physician, and but a few times has it become neeessar? to see the patient before morning, for all had been done in a satisfactory manner. This so-called hospital first aid care and hospitalisation management has worked out * very wall, for by It the case, welfare and the comfort of the patient has been expedited other than left until the plant physician could be reached and able to get to the patient, thus the element of waiting time for medi cal attention has been practically eliminated. .' la savere eases, aa for instance, the iavolvasast of had]? fractured more Important bones of the body, thaaa eases are referred to surgeons specialised in their respective fields for surgleal management. .` j- e * ^ 0007-SWP-000030374 e.H: Za ^ opinion, the Judgaent of this typo of cost la aoet Important, for tgr oo doing one foola tho aoro UMlhood of anciticloating tha boat and reaulta. Iren cases of tha noat stubborn dermatitis that are not ananablo to ordinal? traataant art rafarrad to a reputable dermatologist. Howerer, la eaaaa of alld or aavara load Intoxication, tha arltar feels that ha la capabla to nonage tha ease. ' Bataaan 11,000 and J.2,900 eaaaa ara aaan la tha Medical Department yearly. Prior to thia currant year, about 7000 aara what we tern "surgical eaaaa*, la which aena fora of dressing or Inatrunantatloa aaa uaad. Tha regaining eaaaa are tamed *nedical eaaaa*, la Alch patlenta ara treated ty some medication In tha dla- panaazy, aueh aa colda, haadaehaa, cose temporary gaatro-iataatlnal dlaturbaaea, ate. A aupply of ordinarily uaad pharaaceutleal are kept la atoek, aa la also aatltetanie aerua. In addition, a carbon dioxide inhalation apparatus and a tank of oxygen are kept on hand for resuscitation purposes. Op to this writing. Its use has not bean indicated. Tha policy of the coapaiy and the arltar la not to aasune tha responsibility In the fallow up treatnent of lUnesaes not occupational In origin or not plant UablUtiea. The Incipient etages of theae ill nesses wtf be seen end detected in our aedleal dapartaent and are laaed- lataly sent hone, if condition are ao Indicated and adwlaed that thalr prlrata physician be oonaulted. At sons tins during the stage of his or bar illness and absanteslan, tha writsr My non-profaaaleaaUy eall, particularly should tha anplqyee ba n manbar of the Benefit Association, which will be discussed later In this report. The pra anplcynent examination la aada according to tho salnon- colored 6x9 card haroulth attached, which will be aelf-explanatexy* This axaalnation includes both nan and wanes who work in the factory on the hourly payroll. The asanlnatlon of uenen is not ns detailed as that of the sen. The nan and wonan on the nonthly payroll rtw mrk In office* `* . ara not ezanlned* There baa been, np to this tine, bo routine physical exaaina- tlona for employees alroady at work. The praaeot ataff vould be entire ly inadequate to atteapt this procedure. There are, however, during the courae of the pear, mary employees laid off from .the various depart- nesta aho aooaer or later return and are subsequently re-creninrd upon their return; thua, a great nwber are re-exaained once or even more times a pear. * Znapeetion exaninationa are aade at leaat once a month on all employeea engaged in the nanufaeture of lead producte. Tbia ex amination doea not include the routine exaalnation of the blood, but ia confined to the obeerraace of objectire aigna indicative of plinbiaa. The aigna looked for are for lead line of the gma, tremor of the tongue, lipa and ether mueclee of the face, aigna of anemia edr danced bp the characteristic pallor of the face and mucoue membranea of the mouth. By virtue of thle contact and inspection of the employee, he thereby haa the opportunity to' relate aiy subjective qrcptoma that he m^ have. Should a further inveatlgation be indicated, thle employee ia called into the Medical Department, where a further examination, including blood, la made* The Kartin-Senour Compaty eeployeea, engaged in the manufac ture of lead containing produota, are given thle aame objective edge Inepeetion examination once a month. In briefly ooMenting on the needa of the Medical Department, the preaent ataff la quite adequate to meet the damende under the praaent general routine, although at times they become very busy and variona matters are delayed until time can be found to accomplish them. Siould the praetlee of routine re- examinations be made on all present employeea, or should blood and other laboratory work routinely be inaugurated, the preaent staff eould not poaalbly taka eara of the situation. In ay opinion, the carrying out of the two above mentioned routines would noeosaltete the services of a part tioa assistant piyai- eian and a full time laboratory 0007-SWP-000030316 .: > :" * 1 technician to thoroughly and efficiently carry out this program, furthermore, should thsss shore mentioned prsetless become routine, the proseut medical bousing quarters would he such too small oa account of the lock of sufficient examining rooms to carry out these examinations with any degree of expediency. . As to the possible seeds within the pleat, as viewed free a asdiesl standpoint, it Is the writer's opinion that there are locations la which hesardous dust concentrations and fueas exist that nay have an Influence oa the sen employed la those environs. Inasmuch as the present survey will cover this Investigation, It Is hoped that we mtf ascertain the exletlag facts and that remedial measures aqr be Instituted. As regards the workers who are obliged to wear respirators, ' goggles and other safety devices, Z might suggest that a more careful supervision he made of these men to constantly remind them of the necessity to guard their own welfare, sad that offenders ba given eons penalty conpatlhls with ths degree of their negllgeneo. 9F WM The Siersin-Vllllaas Conpany is a self-insurer, operating under and subject to tho Workmen's Compensation Act, the Workman's Occupational Blasts* Act sad ths Health sad Safety Act of tho State of Illinois. Tho provisions of those acts are specifically stated within their respective editions obtainable through ths Industrial emission of the Stats of ZUlaols at 206 West Wanker Drive, Chicago, ZUlaois. Tho prevision* for tho enforcement of thaso acta are invested with the Industrial Comission. ' In ths hwertHT'y of compensable cases, a report of tho aeeident la made on our form attached, #21 x 25 also on forx #46, provided by tho Industrial Commission. Siould tho disability run over two weeks, a partial compensation form, #45, is made out and payment due mad# to tho employee, ho signing ths receipt for sacs. At ths termination of his disability, ths green form #56 is mad* out, according to tho terns of the blank. If tho ease is that of an occupational discass, the pink form O.D. 46 la sad* out. All of tho above mentioned blanks are made la triplicate, one cojy being cent to the Commission, one to owr Insurance Department la Cleveland and on* retained ly the Kedlcal Cepertaot. A weekly and dally record le kept of all aiekneaa and accident eaaea on attached for* 65x1, which la self-explanatory. Coplea of earn are attached. the white and aalnon colored, 6x9 card*, attached, are kept la the Kedlcal Office for a sore detailed account of aqy eaaa. the tread of oar compensable aeeideata la Injuries, par ticularly to the feet, hands and eyes, the former being more preva lent. However, la our no lost tlae accidents, the aaatoaical order of Injury Is hand, eye, head, feet, arms (excluding hand), legs (ex eluding feet) and trunk of body. Our chief occupational dlseaae Is that of lead Intoxication, the frequency of cases la not great, there have been but about 20 eases of bona fide lead Intoxication during the past five years. Other occupational cases have been two of carbon tetrachloride Intoxica tion, but this was due to an accident of a batch running over and splash- lag about the floor and one workman remaining about too long. Inhaling the fuses, this Incident will probably never oeenr again, aa It was but an experimental procedure and the method of handling at that time Incorrect. the writer has observed a few eaaea of mild acute anil Inlaw, evidenced by cyanosis of the lips and finger tips. A short removal has readily cleared up the effects of these fumes, there has been only one case that had aiy Illness of aqy consequence and he had completely recovered In four days. Occasionally, mild eases of dermatitis are seen, acre on the haade, occasionally blotches on the arms, lags and fact, this condition has been of but very little consequence aa protective measures such aa protective akin creams-and gloves are used In handling materiel* prom* to cause skin irritation. 1* have bad no dermatitis oases which have run late perioda requiring the payment of compensation. I an Inclined to believe that sow* ef the cates ef dermetltls seen are a part or wholly due to a ring worm Infection, particularly those seen about the feet. * 'V V ** J The coat of compensation for accidents do not hare a very constant areraga--it may Taiy froa (2600.00 to (10,000 a year, depend ing upon the nuaber and severity of the eases, this figure Includes all costs relative to the accidents, such as compensation, hospital, physicians, fees, ltasp st settleaents, eto. The occupational diseases seen in order of their frequency are dermatitis (although alld and rarely troublesome), lead and vapors. BBEm ASSOCIATION The Benefit issoeiatlon of the Sherein Williams (bmpany is a actual benefit association amongst the employees of the organisation. A cony of the constitution and by-lave is herewith attached, as is also an application blank for membership. The details of each of the above are contained eithin the printed matter. Within a year's time, approximately (9000 is received as dues, deducted monthly froa the pay checks of members. The yearly amount paid out to members mill range from (6,000 to (7,000 for disabilities dns either to illnesses or accidents. The resultant accumu lative surplus is for the purpose of having funds sufficient to ears for the additional benefits received in eases of death. The central office of the Benefit Association is located at the Cleveland Office of The Shervin Williams Company. The local Benefit Association business of the Chicago plant la managed by the plant physician, benefit payments to employees being made through his office. THE SBBn w t t .t .t tuR nraaras lie Asmcrmow This is a Chicago plant organisation, in uhich funds are . voluntarily pledged by the employees for strictly charitable purposes to needy employees and their immediate dependants. The details of this organisation mqy be best discussed by the Personnel Department. The organisation is under the si^ervision and direction of Kr. fames Zrrington, Assistant to Mr. W. S. Stevens, General Superintendent. 0. B. HISS, H. D. tht nany aedlcel torme furniahad me m portion of *< report ere oaitted beeeuse of leek of available apace. ' *'V ' ; 007-SWP-000030380 , REVIEW or 1915-1956 iCCIDIST RECORD Daring the 1915-56 fiscal year this plant had a total of accident and surgically treated eases amounting to 6812. This number includes both the lost time end no lost time cases. In addition to this number, there were 4267 medically treated cases. This melees a grand total of 11,079 eases having been attended. However, I shall confine xy comments to only the Accident record. In considering the magnitude of the plant and the large number of all accident cases, there were but 74 eases of lost time. The lost time per accident ranged from one dey to 251 days. The total number of days , lost for the 74 cases was 589. It may be of interest to you to know something of how the respective departments shared in these lost time accidents. The following is the record: The Paint & Varnish and Stock Departments contributed 15 accident eases with e total loss of 21 days. The Dead Plant had 7 cases with a loss of 67 days. The insecticide Department - 2 cases - 16 days lost time. The Chemical Products Department - 4 eases - 56 days lost tine. Lithopone Department - 8 eases - 48 days lost time. Dry Color - 7 cases - 70 days lost time. . Power Department - 1 case - 1 dey lost time. R St S Department - 4 eases - 28 days lost time. KachanicalDepartment - 11 cases - 262 days lost time. . Tin Can Department - 9 eases - 77 days lost tine. The following Departments were free from list time accidents* Coal Tar Service Acetic Acid lacquer . Watching It Safety To these departments aw owe congratulations, tut were X to present a trophy to.the department most deserving of such, I should have to concede the lacquer department the greatest consideration, for the reason that their 0007.SWP-00003038I average amber of employees is greater than the combined amber of employees la the other foor departments free froa lost tiae accidents* To these other four departments honorable mention is due. Let us now giwe our attention to the various ports of the human anatomy thet were involved in all of our accident cases. The following are the facts based on a complete check up oa the total of the 6800 cases. bad injuries head the list. 65$ of ell our accidents occur on the hand between the wrist end th* finger tips. The eyes are next, contributing 15JC of the total casualties. Should not this be sufficient reason why we should constantly demand the use of Safety goggles? X some time ago briefly mentioned the fact that we have been having too many eye casnslties. fortunately but a comparative few have resulted in seriousness, but every small accident is a potential serious affair. The loss of an eye is nothing short of a tragedy, in injured eye has no trade in value on e glees eye. Injuries to the head, exclusive of the eyes, wee third, contributing 6JS of our accidents. The arms and feet are next, each represented by 5$ of our accidents, iccidents to the leg represent 4Jf of our cases, end lastly, 2% of pur injuries were on the trunk part of the body, chiefly the chest and beck. I*et us now consider the parts of the anatomy involved in only our lost time accidents. Injuries to the feet heed the list with 16 eases, causing a time loss of 402 days. The eye was next with 4 eases, censing a time loss of 82 days. Ixt, the hands with 4 eases with a lose of 55 days, lext, the back with 8 eases with a loss of SS days, lext, the legs with 5 eases with a loss of 19 days, lext, the arm, with 2 eases with a lose of IS days, and lastly, the chest with 1 injury, a fractured rib, with bat 1 lost dey. Bad this last esse been a laborer, the tine lost would neeetssrily have bean greeter. The of injuries to feet ceuelng a greeter loss of tine la easy. There may be but one toe Involved in an accident, bit this toe cannot be so sell protected and isolated as with a finger of the band. Furthermore, he has to walk on the Injured member ehlcb also may be isposslble. Bat we have e remedy egalnsUnJsciee to feet ty the encouragement of the 0007-SWP-000030382 1 * waring of safely shoes which this plant l s advocated and sill provide at a reasonable cost, the wider use of this safety neasure is through education alone- compulsion should sot be necessary. Likewise, we have a remedy against eye injuries which has previous'r K'sn mentioned, in the use of Safety Goggles without cost to the employee. In case of a serious eye injury, where should the responsibility lie? Eas he been instructed to obtain goggles, and if so, has he been * instructed to wear them at all times when the eyes may be in danger? She loss of time due to eye injuries is obvious. The eye caused much pain) often hospitalisation is necessary to receive the frequent attention. A man trying to work with but one good eye with a painfully injured one lays Massif liable to some further Injury* Severe injuries to hands, arms and legs always make for lost time accidents, for by these members our daily work is done. Unfortunately, we do not have the safety appliances protecting the hands as we have for the feet, other than the use of rubber or leather gloves which offer but little protection to traunatic injuries, but we do have a mind which is capable of anticipating impending or possible injury, if that mind has had the importance of Safety-Jtindednass impressed upon it. Let us now torn to the subject of our Accident rate as relates to the day of the seek. Dm relation ot the day of the week to the accident frequency has aonepraetlcal importance la that if a certain day can be ejected to produce more accidents than another, mere caution should be exercised on that day and perhaps aore and closer supervision should be in readiness. The results of a study of this problem made by the writer revealed some interesting facts. The period<tf time covered by this study extended from September 1, 19S5 to Angust SI, 1956. During this past fiscal year, the number of employees has remained practically constant, thus making the study quits satisfactory. The study shows very clearly that the lest day of the working period wee productive of the smallest number of accidents. This is not due to failure to report minor accidents, for the employee is aore careful .hfi usual, for ho does not want anything to happen which night Interfere . r.i'K .-I with anticipated aujoyaeute orr the week-end. Let us further see If e logical explanation ar interpretation can be nede as to what the day of the week night here to do with accident fre quency. Monday is the Boat dangerous day because the nan have lost their stride. They are in a snail way learning their jobs anew. In addition, a fair number of eapleyees have lost nore sleep than usual over the week end and perhaps more then the usual glass of beer or glass of cheer hawe been Imbibed. . On Tuesday the conditions of Monday are present to a less extent. The enployee obtained a good night's rest and is more capable of being on guard. By Wednesday and Thursday he has attained his nomel stride, for he has had two aore full nights' sleep and rest. low cones Friday. It is pay day and with a week-end holiday in nind, the enployee is pepper up, nore alert, more careful, end what happens? The accident rates nake a decided drop. Here are the figures after the analysisi 29* of all our accidents occurred on Monday ' 19.6* * * Tuesday 18.5* e w s -w Wednesday IS* " Thursday 15.2* * Friday Let us now briefly review a few specific lost tine accidents during the past year. in enployee last October stepped on something slippery on the floor and fell, striking his beck on an angle iron. His tine out was IS days. The direct cause of this accident night possibly be charged against Plant Housekeeping. Spilled paint, oil or even water on a floor nay put a nan out of the business of working. One of the best things that can be dona to prevent accidents is to keep your work place dean and orderly. Our prise case of the year was that of a nan do fell from the top of a ladder while working with a new pipe wrench, using both hands. Well, after the wrench slipped, he went to the Hospital, and before he could return to work, he took the count for 261 days for a fractured wrist and a crushed heel bone. i. Another h i la using a band axe, missed bis nsrk aad struck his kaes sad ba was pat out of comission. Similarly, another aaa speared his foot with a pronged fork. In fection set in, hut he got tv luckily, for he was benched only 17 days. Another nan was pushing e truck, slipped end fell, end for his reward he collected one sprained enkle, e fractured bone of the foot, one pair of crutches aad 27 days la which to learn how to use then. Another aaa stepped down from a ladder. Be expected the floor such sooner, but it wasn't there, for he thought ht was on the first rung, but he was on the second. When he was picked and taken hoae he was ahead a badly sprained ankle, a wrenched kaae, a pair of crutches, but was out 21 days. Another fell off a low stack of packed cartons, trying to pile the stock a tier higher than was custoaexy. Result - 14 days. Another esn wearing ordinary shoes stepped into a pool of strong Caustic Sode. The pool was caused ty a stopped up drain. This was truly a case of "hot dogs" and was good for 28 days. Then there was a woaen who slipped the end of her finger under a power press. Kell, that joint was cleaned out, if you know what I nean, and she got a sentence of 27 dsys. Host of these aforementioned caaes sere acts of pure carelessness on the part of the worker. So much for arms and legs. Let us now see if we have had any eye cases. Bare is a nan who was skinning off hot soldering flux when a splash caught him in the eye. The judge said, "Bhat, no goggles7^- 40 days." Another nan was opening a stop cock on an acid line of a storage tank which had becene corroded, necessitating some force to turn- The ^core of the stop cock broke, aad acid splashed out Into the face and eye. Burns put him out of business for 17 days. The placing of the charge of the responsibility of our accident cases is not for me to decide. Ton hare read a few of the eases with their diversified causes aad affects. Za fairness to all concerned, we net concede that the causaa of accidents lie at tines wholly with the eaplayee OO07. S}*P-OOi 003038s t T 1 1 I I . and on the other bend, nch too often upon the fault of the employer, hut regardless of the proper plcenent of the cause, the liability of the effects always become the obligation of the employer and bacons an object of reflection upon the departaent wherein the employee was In service* In conclusion, let us endeavor not only to 'talk end. think this business of safety, but to set ourselves and our respective departments up . as a stage and aet it. Xf we talk Safety} think Safety and act Safely, we shall go a long way la being able to sell It, for the product is in greet demand; very .little, if any. Investment is required by the workmen, and the dividend returns in the form of sound Binds and sound bodies will be worth the effort. C. R. Bess, V. S. Superintendent, Medical Department 1 ALLIED RESEARCH LABORATORIES Department - Allied Research Laboratories, occupying third floor end one-half basement floor of ballding SSI. Area occupied - 7200 square feet oa the third floor and approximctely 5000 square feet In the basement. 27 employees (25 non and 2 women), white) cad native born, according to the best available Information. ' This Department Is devoted to research work on pigments, oils, varnishes, and their combinations as formulated Into paints and enaaels. There are no definite products or lnternedlates produced by this Department. Involved la the research work, obviously there are prepared many snail experimental batches which cover the range of varnishes, oils, paints, and enasals produced hr the coqpaxy. the raw naterlsls nay roughly be divided Into two classes* (l) dry pigments; (2) raw materials for oils end varnishes, 1. e., resins and oils. A large part of the Machinery Involved Is chemical and scientific * apparatus. In addition, we have one experimental Stewart Bolling two-roll will, one experimental 6 Inch Sant three-roll mill, a battery of small stone mills and Iron mills, ona experimental Day mixer. There is ao production machinery In the department. ` We believe that the department can be considered as kept In exceptionally sanitary condition, fro# from dust or vapors. Included in the equipment Is a commercial alse DeVllbias apray booth, which la axhaustod by high velocity fan, which creates a velocity of wind at the front of the hood more than sufficient to comply with Stato regulations. All operations of chemical analysis which require fuming are conducted under a chemical hood, with positive draft. The varnish hoods are of fireproof construction and exhausted with airplane type fans. They are all metal or wired glass, flengsd to prevent the overflow of any varnish batch which might foam over, and with gas and electrical connections available outside of the hood for easy control In case of fire. All lerge ovens are vented to the outdoors. The varnish thinning is dons under a 0007-SWP-000030387 i 'fessES Technic#! laboratory Research Connected- with Paint and Other Coating Production. The Sam Hieh Type of Technical fork should be Extended to ttorker Protection ; ; |OW,7-SWP-000030388 1 down draft auction, rantad to tha outaIda. For the chore reasons, there are bo roaX concentrations of Tapors or'dost out In the rot* proper. All nixing of the smell hatches Is done La the bsssaent, la order to prevent e concentration of pigaent dust La the third floor laboratory. The amount of this work is snail. ill dry pigments are kept la closed, tin cans or eannlsters, end all volatile cans ere kept cov'red. All the wash tables containing volatile thinner forthe cleaning of apparatu; are kept covered, or the llda when raised are protected with chains and fuses in ease of fire. The ultraviolet lamp In the Weather-Oneter is protected with a curtain to prevent damage by anyone looking directly at the light. The noise level la the departaent is admittedly rather high for office conditions because of the high frequency sounds froa the vsrloas fans, spray booth, etc. Another contributing factor is the four Hodlne heaters used for heating the third floor laboratory. Because of this reason, our conference roon has s sound-proof ceiling. To assist In overcoming the difficulties presented by the high sound level, anti-side noise transmitters ere used on our telephones and the Varnlah Research Division have an amplifier on the telephone. Xn view of the outline given above. It Is obvious that we believe the department in general has been carefully controlled for safety factors. This opinion, however, should be determined la consideration of points now mentioned. ' There are certain unavoidable features Involved in the construction of the laboratory which have caused cone complelnte. Tha first is tha exceptionally high temperature In the summer time, which should be ameliorated by fens, the sprinkling of the roof, or sons type of air conditioning. In the winter time the open construction of the stairway, coupled with the fact that tha building is used as exit and entrance for the majority of the employees, aakes it impossible to maintain a draft-free and coafortebte tenperature in the laboratory at the intervals whan the majority of the factory workers are coning la or leaving the plant. This should be handled by cutting off the third floor through partitions sad doorways. Another difficulty is, that while the Ben's locker end wash rooms are large end clean, they are in the basement, whereas the majority of the If A ma are working on the third floor, the reet rooa for the eonen employees is far too wall. ilso, the entire building should be screened, because the workers are bothered badly ty flies, probably attracted by the cafeteria. - \ C. D. BOLLIX ' Director, Allied Research RAW MATERIAL COHSUMPTIOH Lgcquer Plant (Fiscal Tear 1955-56) SS&sJo. Wane ConsumDtion Composition S 8 IS 19 29 20L 21 22 25 26 27 52 54 101 104 152 214 267 292 506 516 554 402 405 406 407 408 410 . 416 455 440 461 478 485 485 488 528 547 566 S87 622 650 657 ' 1067 1097 1112 1117A 1120 Silica 79,620 lbs. SiOj, Tuscan Clay China Clay 2,295 96,648 Aluminum Silicate Aluminum Silicate French Ochrs Asbestine Pulp Talc #482 M S Saw Turkey Caber Burnt Turkey Omber W L Saw Italian Sienna 95 15,7C0 7a 297 2,557 * 2,871 Hycrateb iun Oxide Magnesium Silicate CaCOj . POoO*. kn02, CaCOs, SiO? and . F F Burnt Italian Sienna #1575 Tan tyke Brown BB Cosmic Slack 5,061 656 466 mm m 15* B0, organic matter IP* C, 81* Calcium phosphate and CaCOs #54 Oxide 605 Fa^0 and silicates Hl-Tone Carbon Black 2,979 #400 Inap Black 5,267 152 Bed Oxide B 587 #214 Oxide 11,170 Carbon, 100* Fe20s end silicates FegOs end silicates - Zinc Bust 175 100* 7inc Powder Aluminum Bronze 554 100* Aluminum C P Barytes 11,405 BaSO, Oxalic Acid 9 Oxalic Crystals Mapico Black 5,405 Magnetic Iron Oxide Oil Mahogany 9 Soluble Organic tye Spirit Soluble Nigrosine 107 Aniline tye Oil Soluble Fat Broun tye 58 Soluble Organic Matter Fat Orange tye Oil Soluble Fat Iellow tye Oil 9m 8m Calco Oil Soluble Red 410 Oil Soluble Kigrosine 2 IS Powdered Tartaric Add 5 Kagnaaita Carbonate 258 Albalith a,4is Llthopone (ZnS and BaSOg) ChroM Oxide 222 Sesqui-crides of chromiua Uetanil Tallow 50 Organic tya Blue Black Higroaene (Water Soluble) 2 Aniline tya 1450 Graphite 11,535 Carbon and Silicates Super Spectra Black 10,652 100* Carbon Aluminui stearate 256 Whiting 7,705 CaCOg Tec Dry White Shellac 25,185 Chemical Hydratad Line 14 Water Cun 140,085 W W Resin 5,254 Gllsonits Titanex B Spirit Copal Cun 790 17,507 1,075 Aaphaltus or Pitch Titanium Oxide, Barium Sulfal Hatural Resin XXX Antimony Oxide 14,107 Refined White Shellac-- Wax Free . ii,as < 0007'SWP*000(039I \ Cede Wo. Kame Consumption CoBoosltion 1128 niz uts 1189 1191 1134 1195 1200 1206 1208 1211 1214 1219 1224 1226 1226 1227 1228 1229 1260 1257 1268 1259 1246 1247 1267 1271 1400 1401 1402 1405 1404 1406 1408 1409 1410 1411 1412 1415 1414 1416 1418 1419 1420 1421 1425 1426 1427 1428 1429 1450 1451 1452 1455 1454 1456 1456 S P Fwsd Litharge 521 lbs. Lead aonoxlde Mapico Tallow Leaon 1,567 Mosohydrete of Ferric Oxide Alizarine Lake Maroon 45 . Organic pigaent Benzol Blaek 502 Carbon Oil of Eboqr 6 Organic dr* C-C-0 felting #75 Cosale Black 5 ewAe* - CaCOs Carbon and Calciua Phosphate Malachite Green Slate Flour 1 6,209 Organic dy* Silicates--Bostly aluniwai D.S. Llthopoae 51,489 High ZnS Lithopone ' #1211 S Raw Turkey Unbar 100 Te&St fe02, CaCO;, Silicate# #1214 S Burnt - Italian Sienna Pelenite 110 8,549 FeoO*. MnO,,, Silicates Aluminum Silicate Manila Cos (1296) Residue 1,127 4,452 Alcohol, insoluble daaar gua nitrocellulose 16 Second Cotton 4 Second Cotton 60-60 Second Cotton 1/2 See A S Cotton 108,044 7,265 15,022 68,461 488 Cellulose Hitrnte Wet with w denatured m ei alcohol 9' mw Aaberol BS 1 Light 506 Synthetic Resin ABC Daaar 59,452 Daaar Gua DAE Grade 90.440 natural Resin Soapstone 55,562 CaCO; . DBB Manila Gua 4,195 Natural Resin Batu Scraped E. India Hubs 1,550 Hatural Resin Titanox C 6,011 Titanium Dioxide, Calcium Sulfate Chinese Blue 5,505 Iron Blue Ultra Blue #502 6,615 Silicates end tree# of sulfur High Tie Dope Cotton 25,047 Cellulose Bltrate Pure Titaniia Oxide (or Titanox A) 2,580 Bronzing Cotton-40* 1/2* * * 26* 4,887 158 2,288 Cellulose eitrate and Alcohol .* Zinc Stearate 18,965 Venus Silver #602 6 Aluminum Powder Patent Green #705 2 Alualnua Powder and dye Bonn Gold #404 1 Powdered Brass Tire #516 10 Powdered Brass and Ore ' Rottenstone 1 Mixed Silicates Blaek Kadox Zinc Reqrl #12 827 40,690 ZnO Alkyd Realn Synthetic Resins 15,044 Alkyd Realn ETC Cotton 222,784 Cellulose Bltrate and Alcohol Superior Lining Bronze 1,252 1009C Alualnua Powder 1/4 Second Cotton RS 195,102 Cellulose Bltrate and Alcohol Calco Lac Black B 4,460 Orgnnle Dye Oil Black #47556 99 Organic Dye . PIP Cotton 568,955 Cellulose Hitrnte and Alcohol Glyco Bax 8 Water and wax emulsion Super Mapleo Tallow 7,667 Hydrated Iron Oxide Rearl #19 5,856 Alkyd Realn Water White PUa Serap22,921 ' Cellulose Rltrate and Csaphor 1/2 Second PI Cotton 7606 5,755 Celluloee Bltrate and Alcohol Aaberol Gua #601 UghtU.672 Synthetic Realn Rational Orange A Cone. 6,799 Organle Dye Rational Durol Black Cone. 2B 1,115 Organic Dye Code Ho. ES8S- Consumotlon Comoosltlon 1457 1418 1440 1441 1442 144$ 1444 1445 1446 1447 1446 1449 1450 1509 1510 1528 IS$5 1556 15$8 1550 1552 1575 1535 wa 1728 1757 1751 1762 1795 1797 1920 1828 1829 isa 1855 1846 1900 19U 1905 1904 1905 1907 iao9 10189 10522 10550 10SSS 10552 losa 10612 10641 10642 Rational Xzo Tellow Cone. 702 Rational Fast Red S Core. 455 Synthetic Resin 29,418 550 Hash Bentonite 1,755 Gu b Tregaeanth 662 Ec-ao 12,584 Necnerpin S A 1,408 Hydro Wax 2,191 5/8 Sec. FZP Cotton 154,202 9 Second Nltrocellu- lose 45,089 Hhite Star Tiaonox 5,506 Baser Seeds 55,652 Rational Oil Tellow #2681 206 Snow Floss 7,821 #641 Bone Black 25,207 Cunar Cun 1/2 Color 7,282 Gold Bronco 111 Aroclor 1254 51 Zinc Sulfide 25,299 #650 Lead Free Zinc Oxide 22,267 ON 110 Rjr Flow Super Cel 1,917 Beckacite Gun #1001 20.195 Super Black 5,557 Permanent Creen x iao 40 Carbon Black Carbolac #1 5,794 as Nubian Resin Black 2,184 Cadnlun Red Light 1,802 Medium Cadmita Red 1,200 Better Black 5,492 Carbolac #2 7,440 Standard Lining--- 200 Mesh 1,505 Cook's HO-U Resin 45,550 Chinese Blue X-882 8.945 Pulverised Tiaco due 55 0 S P Citric Acid IS Slagle Bine 05922 588 Low Oil Absorption Titaniia Oxide 180,458 11 Wif Tnlf g 2,685 Pure Rubber Saoked (#1 Ribbed Sheet) 769 PX'Cotton 19,487 Cook's BG 15-Resin 141,746 Dark Para 189 Toluldlae 5,950 Allserine Lake 6 Permanent Orange Toner 9 Lt. Para Toner 2,642 Ramon Maroon A 4760 SOS Permease Red Toner 1,008 Orange Pulp 126 Lt. Chrome Tellow Pulp 4,092 M. Chrome Tellow Pulp Organic dye * ' Mixed Silieatbs and organic matter Natural Resin Zinc Tungate ' Organic Soap - Hater Soluble Hex Cellulose Nitrate end Alcohol * Antimony Oxide Natural Resin - Organic lye . Silica Carbon and calcium phosphate Synthetic Coal Tar Resin Powdered Brass Chlorinated Synthetic Resin ZnS . ZnO Silica ADyd Resin Carbon Chromium Oxide Carbon Carbon Organic Lye Cadmium Selenium Sulfide Cadmium Selenium Sulfide Carbon Carbon 1005 Aluminum Alkfd Resin Iron Blue Iron Blue Aluminum Paste Cellulose Nitrate end Alcohol AIVyd Resin ' 1005 Organic Red Pigment dyestuff 1005 organic red pigment dyestuff 1005 organic dyestuff mm * . Chrome Orange in Oil 605 12507, 525 (1654). 85 xylol 785 12010, 18.8 (1654), 6.25 Xylol i sgO sgO Code Ho. Heme Consumotion Composition 1064S 10680 10681 10682 1068S 10684 10665 10686 10687 10688 10689 11025 11077 11096 11166 . 11167 11212 11215 12007 12010 12011. 12012 12054 12069 12074 12077 12082 12084 12101 12507 12510 12511 H9SS 01951 0.956 0.968 0.987 D2015 B2054 02114 02121 case Orange Pulp Dark Para Pulp 2,046 7,001 Chinese Blue Pulp 19,559 Chrwv D*-\nge Pulp 1,270 Lt. Chrome Green Pulp 8,265 K. Ctcme Tellow Pulp 5,451 Lt. Pare Pulp * 2,622 Iron Blue Pulp 16,061 Dk. Chrome Green 6,898 Toluidine 5,296 Iron Blue Pulp 5,529 C P Chinese Blue C P Chrome Green 184 2,060 C P Chrome Creen 2,778 C P Chrome Green 125 C P Prussian Blue C P Potash Blue C P Hon Bronze Blue C P Chrome Oreen 2 1,155 6 6,828 " ;- C P Chrome Green 1,252 C P Chrome Tellow L. 16,406 C P Chrome Zellow H. 28,104 C P Chrome Orange B. 5,865 C P Chrome Orange, D 4,844 C P Zinc Tellow 2j456 Tartresine Tellow Lake 4 C P Primrose Tellow 150 Had. Chrome Tellow C P Chrome Orange K C P Chrome Orange DO Pemansa Tellow C P Chrome Tellow L. C P Chrome Tellow, V. C P Chrome Orange K 1 755 4,749 2 715 7,018 10 C P Chrome Green Ex. Lt. 5 Blue Pulp 168 Red Pulp 44 Lt. Chrome Tellow Pulp 501 Tellow Pulp Orange Pulp Tellow Pulp 2 SO 1,757 Orange Pulp Blue Pulp Blue PUlp 44 1,512 591 77.8 12064, 18.2 (16S4), 5.0* xylol 10109 dispersed in synthetic resin solution Iron Blue dispersed in synthetic resin solution 12084 dispersed in synthetic resin solution ' 11212 dispersed in synthetic resin solution 12010 dispersed in synthetic resin solution 105S5 dispersed in synthetic resin solution Iron Blue dispersed in synthetic resin solution 11215 dispersed in synthetic resin solution 10169 dispersed la synthetic resin solution Iron Blue dispersed in synthetic resin solution 1000 Iron Blue Pigment 65 Lead Chromate, 4$ Lead Sulfate, 51J9 Iron Blue 8SJC Lead Chromate, 8 Lead Sulfate, 7j6 Iron Blue ' 78g Lead Chromate, 6J( Lead Sulfate, 16% Iron Blue 1009C Iron Blue e e e 1009C Iron Blue 8S]C Lead Chromate, lOjC'Lead Sulfate, 79C Iron Blue 41JC lead chromate, JJC lead sulfate, 56jC iron blue 725 Lead Chromate, 28JC Lead Sulfate, 1009C Lead Chromate 65JC Lead Chromate, 4JC Lead Sulfate, S19C Lead Oxide 60jC Lead Chromate, <0% Lead Oxide 1009C Zinc Chromate Organic Ore 46% Lead Chromate, 52JC Lead Sulfate, 29C Aluminum hydrate. 96% Lead Chromate 609C Lead Chromate,409C Lead Oxide 60% Lead Chromate, 40% Lead Oxide lOOf Organic yellow pigment dyestuff 69% Lead Chromate, SIT Lead Sulfate 94JC Lead Chromate, 8JC Lead Sulfate 61$ Lead Chrome, SJC Lead Sulfate, S8JC Lead Oxide ' . Iron blue dispersed in synthetic resin Toluidine dispersed in synthetic resin Chrome Zellow dispersed in synthetic resin solution Chrome Zellow dispersed in Tarnish Chrome Orange in oil Chroma Zellow dispersed in synthetic resin Chrome Orange dispersed la castor oil Iron Blue Paste Iron Blue dispersed in synthetic resin y- ] H94 Code We. Sana Consumption Cecpealtton 0nl65 Cl2614 CTS751 CB190 CB 267 CB 571 CB 427 CB 456 CB 494 CB 495 CB 496 CB 497 CB 498 CB 499 CB 500 CB 601 CB 502 CB 505 CB 504 CB 505 CB 750 CB 751 CB 752 CB 755 CB 755 CB 756 B564 B567 BS68 B576 B581 B727 B759 BB202 BQ250 BL202 BUBO BS2S0 BU229 BZ 74 BX 545 BZ 656 CP 65 C? 81 CP 81R CP 97 CP 124 CP 254 CP 240 CP 281 CP 515 CP 551 CP 568 CP 595 CP 456 Celite Dehydrated nitrocellu lose 1/4 See. Cotton Banea Rublne R Sanaa Rublne C Eeqrl #408 Methyl Aarl Ketone 26188 Paste Rood Filler 21980 Shite Base BB920 Black Base Toluidlne Base ^ lire Red Toner Base ' 122 14 1 1 1 SO 544 no 545 122 16 22 BM 95! Maroon Base Maroon Ease Blue Base 89 67 565 Orange Base 1,008 BB 1005 Black Base 1,505 B R 1004 Red Base 519 SI 100.2 Blue Base ' 457 Iallow Base 1,412 Shite Base 1,677 BR 1007, Red Base 564 Lt. Zellow Base 628 B01Q15 Iron Oxide Base 406 Green Base 187 BM 1016 Maroon Base IS BG 1002 Green Base 768 BR 1001, Red Base 261 Bt 1006, Blue Base 458 BW 1009, Shite Base 1,690 BO 1006, Green Base 195 BR 911, Red Base 1,200 Red Oxide Base 1 Maroon Base 17 BG 922, Green Base 578 Hanas Iallow Base 6 BG 925, Green Base 56 Brown Base ' 28 Black Base 55 Creen Base 85 Blue Base 17 Shite Base L4,126 Shite Base - 50 Maroon Base 10 Burnt Sienna Oil Paste 51 Pemanea Red Base 40 VanTyke Brown Base 264 Scarlet 2RR a Bisnark Brown 19 125 Lana Puehsine 1,164 Add Claret 8 20 Graphic Red SSI Acid Blue Black Ex. Cone. 6 Lake Red C sss Maroon Pigaent 1 4,609 Rnblnox Red 1,458 Kaphthalene 16 Methyl Violet Ink 94 Mixed Silicates CeUulose Bitrate Organic Pigaent Organic Pigaent Allgrd Resin * '' Silica and asbestine paste ewe a Kadox (ZnO) ground in oil and gun Graphite ground in oil and gw Org. Rad ground in (2111) Organic Red ground in resin, oil and plasticiser Org. Maroon ground in gua and oil Org. Maroon ground in (1654) and (1620) Iron Blue and Madox ground in (1654) and (1620) Chrome orange ground in (1654) and (1620) Carbon, w Organic Red we Ultramarine blue * " Chroae Xellow wee TiOg Toluidlne Red awe Chroae yellow * Iron Oxide wee Chroae Green * Organic aaroon Chroae Green wee Organic red Iron Blue and Kadox " TiOg wee Chroae Green Organic Bad ground in oil and gua Iron Oxide ground in gvn Organic aaroon ground in oil and gua Chroaiua Oxide ground in gua and oil Organic Xellow * Chroniw Oxide wa CM 666 ground in pathetic resin Carbon Black ground in pathetic Tamil: Chromic Oxide ** Ultraaariac Blue ** D.S. Lithopone ground in oil . Titaaex C ground in synthetic Tarnish Organic aaroon * Organic red * . Vandyke Brown, Alwlnus Stearate in dl Organic Qre aa , aa . * ' Organic Bed Pigaent Organic Organic Bed Pigaent . * m9 ' '#* ; 0007-SWP.o o Q03039S ? - ' pode Ho. Wane Coneumutlon Composition C? 480 naphthalene 456 CP SS6 Solfast Sky Blue 22 CP Iron Blue #2 Paste 8 CW SS6 Cellulose Acetate 55 CW 565 Japan Black 1 CW 568 Induline Base B IS CW 617 Film Scrap 84 CW 619 Fils Scrap 188 CW 627 Saw Turkey Caber 200 CW 648 Cellulose Hltrate 17,616 CW 690 Talbet Slack Lignite 58,4Q8 CW 695 Golden Cadaollth 926 CW 699 Wat. Fast Wool Tellov Cl. 968 CW 704 Resyl 12 E 4,054 CW 717 Higrosese J-Povder 781 CW 722 5" R/C 129 CW 755 BBS TIO2 Pasta 26 CW 754 RBH Super Spectra Black 5 CW 749 Air Floated Bose Tripoli 1,705 CW 755 ZB 5180 5,859 CW 757 #2471 G. E. Co. 14,271 CW 760 8BH Tellov #5 12 CW 767 CW 777 #2450 C.E. RBH Tellov #6 1,461 2 CW 780 CW 784 CW 797 CW 828 CW 850 CW 852 CW 851 CW 855 CW 862 CW 86S CW 875 CW 831 CW 882 CW 884 CW 897 CW 916 CW 919 8) (14) (SO) (58) p] (H5) (H4) (116) (14) (141) (149) (152) (181) ((1187)) Iron Oxide 1 #2477 G. S. 15 Erie Black GX-00 517 GBS Black 505 Cellulose Acetate 28 Crocalne Scarlet M.P.C>. 142 6" V/C 4,545 Tinsol #1 5,028 28 V/C 1,125 Shellac 1,476 18-25 l/C 199 60 H/C 5,574 175* S/C 4,671 Orange Cadaollth 2,765 Ethyl Cellulose 4 1919 dry Water OH Blue Or* 16 Prussian Blue A4S2S 5 Bav Linseed Oil 92 Boiled Linseed Oil 51,276 Steaa Distilled Turpentine 55,045 Solos 46 Paint Oil 5,944 Superior Varnish Oil 597 VK&P Naphtha 15,719 #1 Castor Oil ; 27,117 Wood Alcohol 42 Pentosol ASPM-D-S19-S0-T . China Wood Oil S-W Zerosene 90K Bensol Cobalt Drier Reslnate Grinding Varnish 214 . . 1,794.,.. 727 25,962 85 78 Reslnate Drier Methyl Acetone 1,424 i;22S Organic Blue Pigneut Iron Blue and Vehicle Organic lye > Organic lye ' Cellulose Witrete and Camphor Cellulose nitrate and Caaphor Fe,0., Mn02, CaCOe, silicates (WetSdth Alcohol) Hunus Cadmium Sulfide and Llthopone ' Organic lye Aliyd Basin Organic lye Cellulose nitrate and alcohol T10,,, nitrocellulose thinner Carbon, nitrocellulose, thinner Mixed Silicates Bakelite Resin ' Aliyd Resin Chrome Tellov In Nitrocellulose and Thinner Aliyd Basin Chrome Tellov in nitrocellulose and thinner Aliyd Resin Organic rye Organic tye Organic lye Cellulose nitrate and alcohol Turpena Resin Cellulose nitrate end alcohol Cellulose nitrate and alcohol eee eve Cadaiua Sulfide and Llthopone Organic sye Iron Blue ' Denatured Alcohol . 1 Alkali Traated Linseed Oil Petroleum Solvent S: 0001-SWP-00030396 - *<> ESU Consunptlon Composition (188) (35) (241) (293) (508) (530) (548) (592) (425) (429) (454) (458) (440) (566) (534) (604) (690) (780) 798) 864) 11164) 1167) 1168) 1170) 1185) 1248) (1257) (1275) (1441) (1519) (isa) (1620) (16a) (1622) (1634) (1656) (1671) (1682) (1666) (1687) (1720) (1767) (1808) (1826) (1840) (2053) (20461 (2049i (2055 (ao2 (2III! (2118 (2119 1 (2122 (2129' (as2 (ass) (a42) Elaine Red oa s Cenasol ACK 15 Toluol 3,167,502 Kbit* St earn Distilled Pine Oil 48 Oil of Cltreaelle 7 Alcohol SD 1 972,365 Oleua Spirits 81,852 oa Drier 77 Blown Refined Soya Beaa Oil . 2,927 Grinding Varnish 24,U7 C P Glycerine 10 Sinclair #2 Paraffin# oa 2,650 Reslaate oa Drier 455 liaaaa Gw Solution 917 xylol .1, 574,777 oa of Sassafras 4 98)C Sulphuric Add 240 Uanaa Gun Solution 1,024 Non-break Linseed oa 1,876 Pornaldelqrde 705 Grinding Varnish 2,162 Butanol 527,805 Ethyl Acetate 552,689 Butyl Acetate 609,049 Pood oa Varnish 72 Cobdt Reslnats Drier 5,121 High Flash Naphtha 77,249 Ret. Raw Soya Been oa 58 Vanish Denar Cun Solution 102 Shellac Substitute vssa 1,586 Dlbutyl Phthalate 85,066 Kronltex AA (Kawalco) Tricresyl Phosphate (Itonsanto) 55,547 Anaol K 4,496 #15 Castor oa 64;179 CeUesolve 52,871 See. Butyl Alcohol 989 Butyl Cellosolve 59,107 L. D. Naphtha 1,655,045 Grinding Base 224 V-5525 44,568 Anti-Shining Agent 6,425 Alcohol 501,585 C P Acetone 15,972 A D oa #1404 Beckasol 1,496 Creosote 4 Butyl Lactate 19,906 Dlpeatlne SI,011 V-8045 a,758 synthetic Varnish m9 m9 9. 9 * 45,199 99,297 . 29,112 5,812 5,155 26,928 219,068 27,557 " 55,484 Oleic Acid Turkey Red oa _ * Denatured Ethyl acohol--Fora. #1 Petrolew Solvent Hard Cun, Linseed oa. Turpentine Manila Gw end acohol Kanila Gua end acohol . ' ' | Denar Gw in acohol end xylol KaniUa Gum Solution in alcohol Blown Caator Oa Ester Gw, Tricresyl Phosphate Vanish Gdaeol Denatured, Porn. #1 ' Aliyd Resin ' Grinding Varnish 0007-SWP-000030397 1  Cod* Ho- Name ConeuBPtlQB Coaposltlon (&) * (2150) (22tl) (2242) (2247) (2511) W (2590) (2456) B (2602) (2610) (2611) (2614) (2615) (20.6) (2617) (2621) (2624) (2625) (2658) (2659) (2646) (2649) (26S0) (2662) (2665) (2664) (2665) (2636) (2667) (2668) (2746) (2960) A (5026) (5060) )508l) (3065) (5097) (4021) (4096) 4097) Cw 290) 1cwsai) CW 502) CW 655) CW 659) (CW 695) (CW 755) (CW 756) (CW 774) (CW 775) (CW 775) (CW 786) (CW 806) (CW 85l) (CW 859) (CW 890) Synthetic Tarnish 59,544 54,021 V-7404, Oiliolate Crier 29 T-S9S6 Resinate 112 V-9226) 19,868 7-8303 1,252 Tarnish 4,575 T-8S74 428 Treated Linaeed Oil 160,581 Anti-Wrinkling Agent 1,562 Methyl Cellosolva 15,154 Carbitol 451 Isopropyl Acetate White Rose Oil 10,214 #9 Refined Oil 7,57$ #1000 Castor Oil 49,214 Methanol 209,515 9$ H/C Solution 888 Methyl Aagrl Acetate 192,095 Secondary Azyl Acetate26,828 Shingle Stain Oil 141 Methyl Ethyl Ketone 125,705 #1 F^dro Solvent 14,615 Ester #5 655,594 Si-Acetone Alcohol 1,520 Paraplex R 0 260)( Soluble 15,491 Paraplex 5 B 80)4 24,855 Resyl x-515 12,068 (fcrptal 20 x 71 5,997 High Gravity Glycerine 7,040 #1524 Beckeeol 5,517 Anhydroua Alcohol 41,551 Blending Tarniah 555 Mixing Tarniah 5,815 Apeo Thinner 98$ Glycerine 408 IS Triethanolamine 808 Para Thinner 4,481 Beekeeol Raain Solution 19,220 Solveaeo #5 215 Zinc Muodex 5$ 2,172 Soligen Drier 20,718 Hexalln 645 (SO Oil 5 96 Oil of eintergreen 58 Lard OU 16 High Boiling Haphthe 61 R07 9,138 2450 Raain Celloteal 2,100 171 Puebla Gray 2,781 5 Ethylene Dioxide 5 #2471 Glyptol Raayl #5572 5,127 28 Special Thinner 1,527 Beckaaol #1525 5,519 Pb-Mn-Co drier Heat Treated Vegetable Oil Beat bodied mod oil Mineral Oil Mineral Oil Celluloae **itrate Solution Coal Tar Solvent Pentaoetate and secondary butyl acetate Synthetic Raain solution in a. a a Alkyd Resin Solution Petroleun Solvent Synthetic Raain Solution in Toluol Patrolaiaa Solvent Zinc drier r Treated Linaeed Oil a' Methyl Selicllste ' Synthetic Raain Solution Synthetic Basin Solution 1 II i \ i 007-SWP-000030398 1 Coda Ho. Same Consumption Comoosltlon (err 901) Hidden'* Red Primer (CW 902) He?to-Lac (cir 90S) Hepto Enamel 1,007 178 2,169 Lacquer Mixture a a' (CW 907) #2471 plus (1170) 10,102 Synthetic Resin Solution (CW.909) Trlcolee end Lucete Lae. 258 gels. Lacquer Mixture (V 7530) Varnish, Synthetic 820 lbs. (7 7657) Syn. Resin Solution 25,512 Altyd Resin Solution $79170) Varnish 2,389 Alkali Treated Linseed Oil Solvent (V 9670) Varnish 160 (V 10622) Heat Treated Oil 52 (V 11025) Varnish 426 (V 11029) Bakalite, China Wood OH VarniSh v 11050) a e i7 1105S) . e 7 11056) a a 7 11041) Fast Dry Ensnel Squid Methyl Horaal Aqrl 1$,12S 1,117 8,901 77,794 540 . China Wood Oil, Bakellte Resin Ketone 11 Venylotd B 15 Synthetic Resin 0007-SWP-000030399 1B RAW MATERIAL COKSUMPTIOH Paint and Varnish Department* (fiscal Tear 19S5-S6) Code So. Sana Consumption Composition 2 S 4 6 9 16 16 19 20 20-r 20-L 21 24 25 22 26 27 29 92 7S 41 42 44 45 46 54 55 56 61-S . 82 65 91 102 104 106-C 108-H 121 192 154 155 166 174 Zinc Oxide-Green Seal 57,895 lbs. Zinc Oxide. -, - Silica 505,715 Silicon Dioxide ' Rad Seal Zinc 47,658 Zinc Oxide. Tuscan Clay 116,298 Aluminum Silicate Sublimed Khite Lead 41,256 Lead Sulphate China Clay . 52,1C4 Aluminum Silicate Carter Process White Lead 76,671 Pure Basic Lead Carbonate. OChre ' 126,156 Hydrated Iron Oxide Asbestine Pulp 427,711 Magnesium Silicate Asbestine #9 1,450 Magnesias Silicate Talc #482 2,590,479 Magnesium Silicate M S Raw Turkey 904 Iron O3d.de, Manganese Dioxide, Umber ` Calcium Carbonate, Silica and Silicates. Purple Red Iron Oxide 1,500 See 21 for composition. Raw Italian Sienna (n) 27,907 See 21. Burnt Turkey Umber 5,606 See 21. f f Burnt Italian Sienna 2,877 Iron O3d.de, Manganese Dio^de, Silica and Silicates. #1575 Van Ifcrke Brown 9,207 . 14$ moisture, balance organic matter. V M Red Lead 86,719 Red Lead IS Cosmic Black - 65,765 19$ carbon, 61$ calcium phosphate and calcium carbonate. Paris White 85,625 Calcium Carbonate * Borax 16 100$ Borax Keystone filler 72,544 Carbon and silica and silicates. Lead Acetate Crystals 15,104 Lead Acetate Crystals. Cypaum--Terra Alba n 91,092 Calcium Sulphate. Lithrge 54,022 Litharge. #54 Oxide 51,666 Iron Oxide and Silicates 0S Tuscan Red 14,217 Iron Oadde Karead Black 21,574 67$ Carton, 8$ Volatile, 25$ Silica and Silicates. Ultra Blue 596 2,525 Approx, natural lapis lazuli. USSA Pure free TM Sheilas 150,416 Pure Orange Shellac Lithopone 148,796 Zinc Sulfide and Barium sulfate Princess Mineral Double Label 97,425 Iron Oxide and Silicates S Rosin 515,652 Rosin #400 Lamp Black 12,409 100$ carbon Zinc Oxide 106,028 Zinc Oxide XX Zinc Oxide 92 175,985 Zinc Oxide ' Spanish Red Oxide 1,269 Iron Oxide and Silica and Silicates 1S2 Red Oxide B 97,646 Iron Oxide and Silicates Venetian Red Oxide 594,625 Iron Oxide and Calcium #2 Iblte Kauri Qua 6 Kauri Gum Powdered weed Char coal 192 70$ Carbon and ash and Volatile Combustible Matter 90$ , Milori Green . S Lead Chromate and Iron Blue Cede Ko. W- Consunctlon Cogpoaltlon 181 162 01 202 215 214 225 55 256 259 265 267 268 270 92 505 506 507 98 509 510 515 516 555 554 577 590 592 598 402 404 405 406 407 406 410 412 415 416 420 440 ' del 465 478 ' 465 488 511 525 528 552 547 555 Acheson Graphite Persian Gulf Oxide ISO lbs 26,580 Bradley's Orange Mineral 1,082 95* Red Lead 225,602 Blanc Fixe 15,959 #214 Oxide 45,695 Borate of Manganese 205 Brown #2 Kauri Cos 7,480 ' Selected GUsonite , 55,467 #2 Singapore Denar 55,946 Buffalo Corn Starch 12,751 Zinc Dust 66 M Rosin Burnt Caber, Lunp 518,828 IS Aluninun Bronte 120,851 Plaice Caustic Soda 76 C P Barytas 570,752 Arsenic 57 Ultra Blue 42,780 #2 Iallow Fllterwd and Refined Carnauba Wax 9,958 White Ceraeine Wax 19,295 Sublimed Blue Lead 58,596 Oxalic Acid 1,260 Gold Bronze 10,905 Mapleo Black 112 Plaster Paris Dental 699 White Kauri Chips 54,467 119-121 Paraffin Wax 51,974 Purified Tallow Beeswax (H Bricks) 25 Oil Mahogaiy 1,245 Manganese Oxide 16,454 Spirit Soluble Rigrosine 1,448 Oil Soluble Pet Brown Qr# ' 5,127 Pat Orange Dr* Oil Soluble 90 Pat Xellow rye Oil IS Caleo Oil Soluble Rad 410 512 Leaded Zlne 4,709,602 Leaded Zinc Oil Soluble Klgrosine #76 Coeaic Black 29,410 1,415 751 Magnaslm Carbonate 165 Albtilth 7,696,179 Kauri #1 Qua 5,00.6 CKnone Oxide X628 ' 2,895 Metanil Tallow 1450 Graphite Leaded Zlne 88,049 200,027 Dextrine 760 Super Spectra Black 1,088 3Qi.ee Aluninun Stearate 17,156 41,676 Candelilla wax 5,728 Carbon Silicates Iron Oxide and Silicates and Calciia Carbonate . Red Lead Red Lead 9SJC, PbgOg Bariua sulfate ' Ferric Oxide 98JC Borate of Manganese Kauri Cm GUsonite Oewer Cu b - Pure Powdered Starch Zinc Rosin . Manganese Dioxide and Boistur* and Iron Oxide . Alwdnus * Canstie Soda Barluw Sulfate Arsenous Oxide Approx, conposition of lapis lazuli Camauba Wax Ceresine Wax Lead Sulphate, Lead Oxide, Lead Sulphide Oxalic Acid Metallic Bronze Powder Magnetic Iron Oxide Hydrated Calcium Sulphate Kauri Chips Paraffin Wax Beeswax Soluble Organic Color Matter Manganese Oxide Aniline Color Soluble Organic Color natter. Soluble Organic Color natter. See 406. See 406. Zinc Oxide and*Lead Sulphate and Lead Oxide See 412. Soluble Organic .Color Matter. Carbon, Caleiun Phosphate and Calciua Carbonate Magnesian Carbonate Zinc Sulfide end Baxiia sulfate. Kauri Gun Sesqui-Qxide of Chroniim Organic Dyestuff Carbon and Sllieatas Zinc Oxide and Lead Sulfate Completely Soluble Starch Carbon Silica Aluninun Stearate Candelilla Wax .sy*-o003040' V\ 0001 Cade Wo. Hut Consumption Composition SSS 66 S68 587 590 596 612 622 650 651 655 657 655 668 957 996 1005 1026 1064 1087 1096 1097 1106 1107 1112 1116 1117-A 1119 1120 1122 1125 1125 1128 1152 1155 1159 1141 1142 3144 1145 1147 1150 1151 1157 1194 1206 1211 Stearic Acid (Triple Pressed Granular) 21 Tilting 812,708 4-A Congo Gum 8,149 Vac Dry White Shellac 255,655 #56 Texaco Asphalt 7,290 Pale Eeet India tubs 222,209 #65 flake Graphite 5,595 Chemical Hydrated Lime92,S72 Ester Gum 505,560 Petroleum Tailings 11,599 Cobalt Llnoleats 2,502 W W Rosin 657,545 8-A Opaque Congo 15 Casein 1 Ferrous chloride 1,099 #10 Texaco Asphalt 108,261 Carbon Black 10,914 Cobalt Aeatato 7,998 Standard Batavia Samar 1,855 GUsonlte, Selected 201,607 P P A Manila Gum 96,758 Titanex B . 150,587 Acme Paste #5005 2,045 K. C. Carnauba Wax 25,447 Copal GtB Spirit Solution 6,510 Ex Brilliant Albion ISO XXX Antimony Oxide 7,685 Tuscan Sad, Extra Step 146 Refined White Shellac Wax Free 4,626 Flaxsoap 4,901 Venus Hatural Copper Bronze 58 Cumar Gas 9,298 S P Pumed Litharge 45,563 Hapieo Tallow Lemon 46,502 Mapieo Tellow-Dark Orange 79,746 Marblehead Lime, Hydrated 700 #289 A Oxide 65,511 Alodium Palnitate 47 Bold Sleek E I Qim 176,920 Alizarine Lake 82 Cobalt Shade 2806 5,766 150-152 Paraffin Wax 1,515 Electrolytic Lead Carbonate 7,680 Indian Red #65 592 C-C-0 Whiting 711,266 Llthopbne- 1,568,472 #1211 S Raw Turkey User 25,406 . Stearic Acid Calcium Carbonate Dry Kbit* Shellac Asphaltum East India Rubs Carbon In flaks fora. ' Chemical hydrated lima Ester Ota Petroleum Tailings Cobalt Idmoleate W W Bosin Congo Pure Casein Perrous Chloride Asphaltta Carbon Cobalt Acetate Batavia Samar GUsonlte Manila Gta Titanium Oxide, Barium Sulfate ieme Paste Carnauba Wax Copal Gta ' Metallic Aluminum Antimoqr Oxide Iron Oxide and Silicates plus Organic Color Matter Dry White Shellac Linseed Oil and Sodium Soap Pondered Metallic Copper Cumar Gta Lead Monoxide Monohydrate of Ferric Oxide Ferric Oxide and Calcium Sulfate Hydrated Lime Iron Odds and Silicates jluminta Palaltate East India Gta Organic tyestuff Ultramarine Blue Paraffin Wax - White lead Carbonate Iron (bddo Hatural Mineral Calcium Carbonate Zinc Sulfide and Zinc Oxide Iron Oxide, Calcita Carbonate, Silicates and moisture . FF 0007-SWP-000030402 S3!*\ II 1212 1215 ia< 1220 1224 1225 1250 1251 1255 1255 1257 1247 1262 1266 1267 1270 1271 1272 1289 1295 1296 1297 1298 1400 1401 1405 1415 1417 1450 1452 1455 1445 1502 1505 1512 1519 1524 1526 1528 1550 1551 1555 1558 1544 1546 1549 asi Consumption Composition R M B Burnt Turkey Oaber 51,587 lbs. #5121 S Ran Italian Sienna 92,192 1*1214 S Burnt Italian Sienna 24,415 Iron Oxide, Calcium Carbonate, Silicates and manganese dloxida. Iron Oxide, Manganese Dioxide and Silieatea iron Oxide, Manganese Dioxide and Silieatee 11220 M Oxide 199,541 Manila Gw Amber Free RUbs 8,801 (1286) Residue 127 1/2 Sec. A S Cotton SO #1260 Oxide 246,012 #1275 Oxide 136,084 Maroon Light Oxide 115,289 Abberol B S 1 Light 42,178 DBB Manila Gw 148,540 Amberol F-7 Light 118,085 . Vegetable Pitch 9,052 Batu Scraped B. India Nubs 7,522 S M Black 2,095 Titanox C 29,517 Kagnesiw Fluosilicate . Cxystals 706 Ultramarine Blue 6 Litharge 511 #590 Oxide 250,885 Paranol Hard #1 184,706 Paranol Ex Bard #1 14,898 Chinese Blue 178 Ultra Blue #502 448 Pure Titaniw Oxide or Titanox A 1 ,160,011 Black Kadox Zinc 804 Alizarine Lilac Lake 856 Super Maplco Telloo 7,752 Water White film Scrap 469 Rational Orange A Cone. 1 Eg-Glo 5 AUK Black 1,000 985 Red Lead 107,584 Phthalie Anhydride 206,600 Carbon Dioxide 2,420 Primrose Ozokolite 1,017 Leaded Zinc 2 ,619,514 Cuaar Gw 1/2 Color 978 R S A Parolite S80 Asbestos Fibre 51,069 #500 Long Reeiduw Stock " 428 Zinc Sulfide 56,688 Burnt Uhber M7 American zinc Oxide 2,800 F F Asbestos Fibre 17,000 Iron Oxide and Calcium Carbonate plus Silica aad Silicates Manila Gw Residue nitrocellulose and Alcohol . Iron Oxide and Calciua Carbonate plus Silica and Silicates ' See 1251. See 1251. Modified synthetic glycerol resin. Manila Cm. See 1257. Vegetable Pitch natural Oust Leap Black Titanium Oxide and Calciua Sulphate - Magnesiua FIuosilicate Crystals Approx. Lapis Lazuli Litharge Iron Oxide aad Silicates Parasol Resin Parasol Resin Iron Blue Lapis Lazuli Titanium Dloxida Zinc Oxide 255 organic color, 75JC alwlna hydrate. Ferric Oxide nitrocellulose Organic lye Stuff Zinc Tungate Gas Bisk free froa foreign natter. Red Lead PhthaUe Sold Carbon Dioxide Ozokolite . Lead Sulfate and Zinc Oxide Cuaar Cm .- Parolite Resin Asbestos Fibre Asphaltw Residue Zinc Sulfide and Bariun Sulfate Iron Oxide, Manganese Dioxide and Silicates Zinc Oxide' Asbestos Fibre . 0007-SWP-O0030403 : !1 Code Bo. fiafil Consumption Composition 1560 1552 1555 1558 1560 1561 1565 1571 1572 1575 1575 1576 1580 1585 1585 1586 1587 1592 1595 1598 1599 1706 1707 1709 1710 1712 17a 1722 1728 1740 1742 1765 1765 1766 1769 1770 1775 1776 1777 1782 1787 1768 1792 1800 lea 1802 1804 1809 ' 1816 #550 Lead free Zinc Oxide 566 lbo. On 110 Hr flow Super Cel 559.276 Hew #1276 Oxide 202 Bdcelite Resin #254 pathetic Resin 2,481 Sodium Sllicofluoride 95 Congo Ester Co b H C Bone Block 591 6,748 Lead OUsolote Hark H 1,420 Manganese OUsolote 628 Beckocite Cun #1001 20,195 11 B Luminous Paste 25,605 Violet Toner A 8027 15 Super Block 6,425 Boaso Tells* 6 I t 21 Ronso 5 BTellow 8 Golden Topaz Stonollnd Petrolatum (petroleum Jelly) Aluminum Powder 2,272 54,120 Gold Bronze #6850 2,209 B A Powder 158 #60 Green 276 Bokelite Resin #820 15,720 ISO Zinc Oxide 84,552 Ploke Graphite 895 Manganese Aeetote 5,825 Permanent Green Toner #5571 150 - Permanent Green X 101014,675 Cobalt OUsolote 46 Carbon Black 65,526 Aaberol SC 1S7 74,528 . C F Calcitm Oxide Powder 59 Heduso Bhite Portland Cement 14,250 High Acid Ester Gum 2,045 Synthetic Resin BG-5 1,000 Purple Toner #2127 5 Bine Toner #2575 2 Aluminum Xaphthenete 204 Cerese Box A A 1,995 Bum 10 P 5,971 Pare Bax 647 Portland Cement 5,727 #205 Ourez 820 Bronze Special Finest 68,988 Aaberol H-14 2,160 HG-10 Resin 14,161 Kaleic Anhydride 56 L R 100 Resim 54, 796 Resiston LR 157 (100)( . Phenolic Reain) 277 Raven Block Oxido ' 4' Zinc Oxide Magnesia Silicate Iron Oxide Resin Sodium Silicofluorida Congo Ester Gum Carbon end Ash end Moisture Leed OUeolote Manganese OUsolote Synthetic Reain Altainum end acetone Approx, eoapoeltlon of lapla lazuli Carbon Organic Qreetuff Organic lyestuff Petroleum Jelly Aluminum Powder, Metallic Metallic Bronco Powder Organic lyastuff Organie Ifcreetuff Resin Zinc Oxide Flake Graphite Manganese Acetate . Organic lyastuff Chromiua Oxide Cobalt OUsolote . Carbon Modified synthetic glycerol resin Calcium Oxide Powder Cement Ester Gum Synthetic Reain Alumina Rjrdrate and Organie Byeatuff Iron Blue Alumina Kapbthenate Careaa Bax ' Bure Qua Bax Paraffin Cement Bures Gum Metallic Aluminum Powder See 1740 Reain Maleic Anhydride Reain - 10CJC Phenolic Resin Magnetic Black Iren Oxide 0007-SWP-000030404 ' :1 ] Code Ho. Same Consunetlon CoBBosition 1817 1819 1620 1826 1849 1850 1857 1864 1865 1900 1901 1905 10109 10121 10152 10180 10182 10189 10275 10278 10295 10294 10299 10550 10SSS 10552 10555 10561 10565 10569 10571 10575 10600 10601 10602 10605 10608 10614 10615 10616 10617 10618 10619 10620 10621 10622 10625 10624 Surfex 8,450 lbs. Inert Synthetic Resin 10,765 Synthetic Resin C&rbolae #2 1,579 Carbon Calciua Stearate 25 Calciua Stearate JR 4056 Resin 506 Resin Bekellte Resin XR 1529 4,405 Resin . Sir Zee 106, 055 Carbon Dioxide . Special Asphalt . Tiller (#5 Paring Tiller) 10,561 Asphaltua #5586 Bright Red Iron Oxide 7,785 Iron Oxide and Silicates Slegal Blue #05922 145 Iron Blue Loir Oil Absorption Titanium Oxide 1,528 Titanium Oxide iluBlmxn Ink E 51 Metallic Aluminum and Acetone Para Toner 0 9,259 100* Organic Red Figment Dyestuff Para Toner Lt. 9,795 See 10109. All wine Red Lake 5,178 25* Organic tyestuff, 77? Alvainua Phosphite. Turkagr Red Late 676 20* Organic tyestuff, 16* Alualnua Rydrate, 64* Blanc Fixe Amaranth Late 1,476 15* Organic tyestuff, IS* Alunlnus Rydrate, 70* Blanc Fixe Toluidine Toner B 20,179 100* Organic Red Pigment Dyestuff Tuscan Red 1,196 12* Organic tyestuff, 64* Bariun Sdfate, 6* White lead Maroon Lake 1,008 20* Organic tyestuff, 65* Blanc Fixe 14* Iron Oxide 25* Para Red Lt. 80 25* Organic tyestuff, 75* Whiting 25% Para Red D. 510 25* Organic Dyestuff, 75* Whiting Alizarine Maroon Lake 9 1C* Organic tyestuff, 90* Aluminum Phosphate - Permanent Orange Toner 55 100* Organic tyestuff Para Toner Lt. 211 100* Organic tyestuff Harmon Maroon A 4760 11 SO* Organic tyestuff, SO* Alumlhta Rydrate, 40* Blanc Fixe Para Toner Lt. 5,867 100* Organic Dyestuff Pemanaa Red Toner 2,249 100* Organic Dyestuff . Peraansa Red Toner 72 100* Organic tyestuff Peraanza Orange Toner 184 100* Organic tyestuff Solfast Rose Toner T 6 100* Organic Dyestuff Solfast Cerise Toner 1 100* Organic tyestuff First Quality in Oil Chroae Yellow M 54,654 Chrome Yellow In Linseed Oil - First Quality in Oil Orange 9,599 Chroae Orange in linseed Oil First Quality in Oil Chroae Telloar . 10,405 Chroae fallow la Linseed Oil First Quality in Oil Chroae Orange 5,290 Chroae Orange in Linseed Oil First Quality in Oil <Chroae Orange 1,160 Chroae Orange in Linseed Oil First Quality in Oil Chrome Green 9,552 Chroma Green in Linseed Oil First Quality In Oil Chroae Green 55,124 Chrome Green in Linseed Oil First Quality in Oil Chroae Green 12,455 Chroae Green in Linseed Oil C F Chroae Yellow L 21,675 71* Chroae 7allow, 29* Raw Oil C P Chroae XelloQ M 42,551 75* Chroae Yellow, 25* Raw Oil C P Chroae Orange L 54,069 8S* Chroae Orange, 17* Raw Oil C P Chroae Green L 54,098 70* Chroae Green, 50* Raw Oil . C P Chroae Green M 1,061 65* Chroae Green, 55* Raw Oil C ? Chroae Green D 48,628 40* Chroae Green, 60* Raw Oil C P Chinese Blue 20,672 40* Iron Blue, 60* Raw Oil C P Chroae Orange M 2,807 65* Chroae Orange, IS* Raw Oil oooi-s^-000030405 fci:-' <*<* 10625 19626 10650 10651 10652 10655 10650 10651 10652 10655 10654 10655 10656 10658 10659 10660 10661 10662 10665 11025 11024 11025 11077 11067 11096 11101 11102 11110 11150 11155 11148 11152 11156 11165 11164 11165 11166 11167 11174 11206 lias lot Consmotion Composition Chrome Greer, in Oil Chrome Green In Oil C P Chrome Yellow in oa C P Chrome Yellow In Oil C P Toluidine Red 1,005 lbs. 2,287 57,201 a,695 9,505 C * chrome Yellow R 4,296 C P Para Rad Lt. 40,502 C P Toluidine Red 12,641 C P Para Re,d S * 1,599 C P Chrome Yellow Lt. 6,174 C P Chrome Yellow Red.14,625 C P Chrome Orange Lt. 2,692 C P Chrome Orange M 7,874 C P Chrome Green Lt. 4,567 C P Chrome Green 0 1,881 Para Red In Varnish Para Red in Varnish C P Chinese Blue 4 1,515 479 1,744 Psrs Red in Varnish C P Chinese Blue C P Chroma Crasn 0 20,771 2,573 2S,172 C P Chroma Grssn Lt. 87,076 C P Chroma Grssn, M 20,598 C P Chrome Gretn L 0 P Prussian. B1us Chrome Green Chrome Green C P Chrome Green 0 C P Chinese Blue C P Chrome Green D C P Potash Bins C P Chrome Green Lt 4,076 19 170,156 4 7,014 57 6 5 5,886 C P Chrome Green D 2,845 C P Calmet Green Lt. 8,025 C P Calumet Green Red 2,710 C P Calumet Green S 1,508 C P Potash Blue 5,497 C P Ron Bronx# Blue 69 Solfast Brin lent Green Toner 125 C P Chrome Green 2,058 C P Chrome Green Red. IS Chrome Green la Linseed Oil Chrome Green la Linseed Oil Chrome Yellow In Linseed Oil Chrome Yellow In Linseed Oil 59* Toluidine Red, 61* Best Soiled Oil 75* Chrome Yellow, 25* Rest Bodied Oil 56* Para Bed, 45* Linseed Rosin Varnish, 21* Rsphths 37* Toluidine Red, 42* Linseed Rosin Varnish, 21* Raphtha SO* Psrs Red, 43* Congo Ester Gum Vanish, 22* Raphtha 68* Chrome Yellow, IS* Ester Gum Varnish, 14* Rsphths 75* Chrome YUow, 15* Ester Gum Vanish, 10* Rsphths 75* Chrome Orange, 15* Ester Gum Vanish, 10* Rsphths 85* Chrome Orange, 9* Ester Gum Vanish, 6* Rsphths 67* Chrome Green, 21* Ester Gia Varnish, 12* Rsphths 55* Chrome Green, 27* Ester Gum Vanish, 18* Rsphths Organic Red In Varnish Organic Red in Vanish 35* Inn Blue, 50* Linseed Rosin ' Varnish, 17* Rsphths Para Red, Rosin Varnish and Rsphths 10Q* Iron Blue 65* Lead Chromate, 4* Lead Sulfate, 31* Iron Blum * 85* Lead Chromate, 8* Lead Sulfate, 7* Iron Blue 78* Lead Chromate, 6* Lead Sulfate, 16* Iron Blue 96* Lead Chromate, 4$ Iron Blue 100* Iron Blue Chrome Green Chrome Green Chrome Green 100* Iron Blue 72* Chrome Yellow 28* Iron Blue 100* Iron Blue 78* Lesd Chromate, 14* Lead Sulfat, 8* Iron Blue 45* Lead Chromate, 5* Lead Sulfate, 52* Iron Blue 81* Leed Chromate, 12* Lead Sulfate,' 7* Iron Blue 69* Lead Chromate, 10* Lead Sulfate, 21* Iron Blue 58* Lead Chromate, 8* Lead Sulfate,. 54* Iron Blue 100* Iron Blue 10Q{ Iron Blue 100* Organic tyestuff Chrome Green 77* Lead Chronate, 9* Lead Sulfate, 14* Inn Blue 0007-SWP-000030406 t. m-- Code Hoi 11212 11216 12007 12010 12(01 12012 12051 12054 . 12074 12060 12062 12064 12095 12101 12106 12107 12204 12607 12310 12611 12510 10731 0752 10878 10954 B19S5 0.957 10958 10969 B2Q1S D2Q18 2025 2029 2046 2060 2067 2066 02096 02107 2109 - 02ns 02120 02126 Kerne Consumption Composition ) C P Chrome Green Lt. 2,207 C F Chrome Green DO 228 C P Chrome TeUow L 5,680 C P Chrome Tellow Med. 24,862 C F Chrome Orange L 128,795' C P Chrome Orange 0 American Vermilion C F Zinc Tellow C F Primrose TeUow 90,416 6,988 18,076 16,068 C P Chrome Orange 1,851 C P Chrome Orange M 1,817 C P Chrome Orange 00 59 C P Chrome Orange ODD 2,484 Panamas Tellow G. 122 Permanaa TeUow 10 G 12 Farmansa Tdlow G 4 C P Primrose Tellow 2,719 C F Chrome TeUow L 56,281 C P Chroma Tellow M 100,754 C P Chrome Orange H 2 Rad Lead C P Chrome Green L C P Chrome Green 0 ilitarine Lake 260,171 765 845 5 Base Color in Vanish C P Permanaa Rad 516 C P Chroma Grata Be Lt 129 Basa Color la Vanish C P Toluidlna Rad 1,215 Baas Color in Varnish C P Para Rad Lt. 710 Dispersed C P Chroma TeUow Lt. in Varnish 860 Florida Zona Marking Pasta 960 Dispersed Color In Varnish C P Graphic Rad 2,924 Olspereed perm Bad in Varnish 871 10* Light Para Rad 2,228 Disparted Permanent Orange Toner In Vanish 608 Dispersed C P Toluidlna Rad in Vanish 48 Dispersed C P Chroma Green Lt. la Vanish 461 Dispersed C P Chrome TeUow M in Vanish 1,810 Dispersed C P Para Rad . . Lt. .12 Dispersed C F Tolnldtne `. Red 6 Dispersed C P Pars Rad D in Vanish 8 Dispersed C P Toluidlna Rad in Vatnlfe 8 Dispersed C P Para Rad Lt. 48 C P Chroma Green L 4,814 85* lead Chromite, 1C* Lead Sulfate, 7* Iron Blue 41* Lead Chromate, 5* Lead Sulfate, 66* Iron Blue 72* Lead Chromate, 28* Lead Sulfate 100* Lead Chromate 6S* Lead Chromate, 4* Lead Sulfate, SI* Lead Oxide . 60* Lead Chromate, 40* Lead Oxide 60* Lead Chromate, 40* Lead Oxide 100* Zinc Tallow 46* Lead Chromate, 52* Lead Sulfate, 2* Aluminum Hydrate 60* Lead Chromate, 40* Lead Oxide 60* Lead Chromate, 40* Lead Oxide 60* Lead Chromate, 40* Lead Oxide 60* Lead Chromate, 40* Lead Oxide 100* Organic Tallow Figment tyeatuff 100* Organic Tellow Pigment Eyestuff IOC* Organic Tellow Pigment Ipestuff 46* Lead Chromate, 54* Lead Sulfate 69* Lead Chromate, SI* Lead Sulfate 94* Lead Chromate, 6* Lead Sulfate 61* Lead Chromate, 5* Lead Sulfate S6* Lead Oxide Red Lead 91* Chrome Tellow, 9* Iron Blue 72* Chrome fallow, 26* Iron Blue 57* Organic tyastuff, 21* Aluminum Hydrate, 42* Calcium Phosphate Organic Bed in Varnish Chrome Qreea . * Organic Rad in Varnish Organic Red in Varnish Chrome bellow in Varnish Chrome Orange in Oil Organic Red in Varnish Organic Red in Varnish 10* Farm Red, 90* felting Organic Orange in Varnish Organic Rad in Varnish Chrome Green in Varnish Chrome Tellow in Varnish . - Organic Red la Varnish 'Organie Red in Vanish Organic Rad in Vanish OrgsnlA Rad in Varnish Organic Rad in Vanish Chroma Graaa ' 0007-SWP-000030407 r Code go. Heme ConSuaptlon Composition i D21S0 D2156 K992 1Q2S6 11252 U45B 10506 H1510 H5U W1525 10526 10529 10552 CP 61 CP 65 CP 97 CP 98 CP 255 CP 254 CP 261 CP 284 CP 266 CP 294 CP SIS CP 518 CP 548 CP 561 CP 555 CP 577 CP 429 CP 451 CP 558 Cl 519 Cl 625 Cl 666 Cl 669 Cl 695 Cl 717 Cl 751 Cl 8(0 Cl sa Cl 646 Cl 870 Cl 880 Cl 887 Cl 910 B241 BL 4 BL 102 BL 140 B1102 B1 105 B1 150 BZ 180 Permanent Violet Lake 2 Ferrite Tellow 1,068 Labe C Manilla Hubs 1,777 Bakellte B.R.5S60 100 Bakelite B.R. 2965 169 Calcium Sulphate 500 Synthetic Resin Varcum 1,219 #500 Eopal 475 #501 Kopal Resin 29 Reslston LR 157 288 Resiston 26 Vlscebrite H800 Resin 65 Octleca Oil * 455 Hat'l Orange A Cone. 6 Scarlet 2 RR 6 Lena Fuchsine 16 Amaranth Brilliant Crlnaon #105 5 Graphic Red Printing Ink Med 879 Graphic Red 2,055 Lake Red C R Dry 5 Lake Red C T Dry 5 Rubanol Toner (Dark) 9 Lithol Red 400 Lacquer Maroon Med. 56 Graphic Red R Dry Graphic Red M #548 Lacquer Maroon #551 5 2,245 54 Graphic Red R #555 Britons Maroon #577 Lacquer Maroon (Dark) Botanical Bate Haphthol Hellogen Blue Hello Bordeaux BL Suls Maroon Special Burnt Italian $1jqfl* 16 24 129 174 1 1 21. 574 Pipeline Cleaning of Zinc Oxide from Coffey- ill* 6,000 Golden Cadmolith 19 Hlgroslne 3 Fosdor 5 #5292 Breen Oxide 474 Fresh Veter Sand 87 Varcum Retin #700 578 Bakelite Basin #6717 242 Lohrinol 10 Haney Hood Rosin 4 Tetrachlorpheool 600 P.D. Genuine Pontlanek Chips 160 Lead Acetate 2,201 Bine Base 98* Ultramarine Bine 91 Bleaching Baas' 216 Kbits Pulp Kbits Pulp Llthopone Pulp 525 4,517,524 417,207 Lead Acetate International Fibre 1,780 SO Organic i,.reatuff--Aluminua Hydrate Iron Oxide Manilla Bubs Basis Bssin changed te 1851 dry Calcium Sulphate ' Changed to 1888 dry--resin Copal Resin . Resin Changed to 1809 dxy Resin Resin Octioa oil Organic Dyestuff Aluminum Rydret* and Organic lyeetuff Fttchslse Obsolete - Bariua salt of the Lithols Cslciua salt of the Lithols Barium salt of Lake Rad C Sodita salt of Lake Red C . Calcium salt of Lithol Rublne Obsolete Manganese salt of Tobia's and Beta Oxj Vaphthoie Acid Calcium Salt of Lithol Barium Salt of Lithols Calcium salt of Tobias and Beta Oxy and Haphthoic Acid Calcium Salt of Lithols Calcium Salt of Lithol Identical uith CP 515 Botanical Beta Haphthol Copper Organic IJr* Haphthol Sulfuric Acid Organic Dyestuff Iron Oxide and Silicates and Manganese Dioxide Zinc Oxide Cadmolith Aniline Color Iron Oxide and Silicates Resin Resin Glyco Product Rosin Tarnish Gun (natural) Lead Acetate and Tatar Iron Blue and Reain, Vegetable Baturel Leg&s Latuli Ultramarine Violet, Linaeed Oil and Turpentine Lead Carbonate and Linseed Oil Lead Carbonate and Linseed Oil Zinc Sulfide end Berlin Sulfate plus Bensine Lead Acetate and Veter Asbestine fibre WM.^7.SWp |WMM ^ 03^08 f ft>d.,Hgt am Consumption Composition Celite 711 Sodlim Salicylate S (1) White Refined Linseed Oil 55,655 8i Raw Linseed Oil Kettle Teat Von 668,608 Break FerUla Oil 212,488 Refined Perilla Oil 144,616 BoUed Linseed Oil 42,699 Steam Distilled Tur pentine 44,522 (SO) Salox *7 (44) (61) Superior Varnish Oil 165,860 Coke O^em Ter 9 (65) TkScP Saphthe 256,200 (ns: fi. Castor Oil 1,560 (uo; China Wood Oil 429,087 (141 S-W Kerosene 68,568 (149 90S Benzol 46,480 (ISO Miring Varnish 1,005 (186 Menhaden fish Oil 115,166 (187 Methyl Acetone 48,870 (168 Heine Red Oil 2,267 (196 Oil of Cedar Leaves 21 (09, light Solvent Haphtha 95,682 (225! Light Oil 9,455 (227) L. 0. Kauri Rubbing Varnish 7 (241) Toluol 52,928 (295) White Steam Distilled Oil (Pine) 5,466 (508) .Oil of Citranalla 19 (550) Alcohol SD 1 276,497 (548Japac.Oleum Spirits 56 (548) Oleum Spirits 1,847,764 (574) Japan Varnish 1,857 Raw Soya Bsan Oil 96,514 Blown Rafined Soya Bean Oil 50 Lead Liquor . 15# C P Glycerine 1,702 Sinclair #2 Paraffine Oil 9,785 Aq u a iMoait 296 White Linseed Oil Patty Acids 711 lyioi 5,095 Oil of Sassafras 106: L. 0. Bard Gua Baking Varnish 6 (1167) (1168) (1170/ (1176) Butanol Ethyl Acetate Butyl Acetate Kauri Com Varnish 5,554 78 1,799 699 (1249) Tube Finish 565 (1257) (1271) (1275) (1294) El Pla* Bapfatha 16,066 Steam Refined Cylinder Stock 557 Boa-Break Refined Soya Been Oil 1,722 Cu b Spirita of Turpentine 1,516 Mognesivs Silicate Sodiua Salicylate Sinssol Reain Cues and Thinnera Creosote Siellac, Driers, Vegetable Oils, Mineral Spirits Tower Lead Retina, Vegetable OUe, Mineral Spirits . Resins, Driers, Vegetable Oils, Turpentine, Mineral Spirits Vegetable Oils, Turpentine, Reeins, Mineral Spirits -3T*. 0007-SWP-000030409 / go<fr Sg. SAB CoDiuaptlon C?eaBtUflB (1488) (1489) (1500) Psle Grinding Linseed 011 Mineral Seal Oil flat Varnish 57 gals. 1,576 572 Resins, Driers, Mineral Spirits, Turpentine, Vegetable Oils (1SU) 1519 1566 (1596) Carbon Tetrachloride Daaar Gas Solution Mixing Varnish) Blk. Bkg. Japan U 14 166 (1617) (1620) (1621) (1654) (1651) (1666) (1687) (17U) (1758) Solrant Baaa 25 Dibutyl Phtbalate 179 Sronltex AA (Karalco) Tricresyl Fhosphata 71 (Monsanto) US Castor OU 740 Zstsr Gun Solution 79 L. D. Kaphtha Brushing Laequer Varnish 7 fish Oil fatty Adds 6,552 Long Oil Mixing Vanish 6 (1764) (1850) (1852) (2022) (2027) Guaiaeol Liquid Seresen Paste PXP Base Lacquer Daaar Varnish Mixing Varnish 1,274 IS 2 0 5 (2049) (2051) Dlpeatlne Synthetic Varnish 4,612 2,608 (2055) Grinding Varnish 2,525 (2100) (2112) (2120) (2156) (2246) (2510) (2401) (2616) (2624) (2950) A (2956) A (2956) T (5002) r (5005) (5015) (5020) (5028) (sosi) (5060) (5081) (5082) (5085) (5519) (4020) (4022) (4024) (4090) China Wood Oil fatty Acid Synthetic Mixing Varnish Mhlte Linseed fatty Add Beaty Body Varnish Drier Elastoll E Liquid Asphaltun #1000 Castor Oil Methyl Asgrl Acetate Mixing Varnish Grind Varnish . Grind Varnish nastoU B Ceylon Cocoanut oil Alkali Refined Perllla Oil |S Bneael Solvents Apeo Kaphthe Thinner Sunflower fatty Add C ? Glycerine, 98)1 Trlethanolanlne Deodorant B-6447 Para Thinner Beat Bodied OU Mixing OU #2 Hydro Solvent Apeo Thinner Sellgen Drier, 25f 14,525 lbs. 1,659 20,425 1 11,288 959 26 155 10 18 S61 8 2,661 265 ' 24,502 1,159 4,905 1,586 lbs. 1,997 SSI 68 45,064 445 1,579 78 Cun, Alcohol, Toluol Resins, Vegetable OUs, Mineral Spirits, Organic Distlilstors Solvent Bate Ester Cun, Toluol Lindel and Ester Gun Resin, Mood OU, Mineral Spirits, VM&F Baphtha . Daaar Gun Resins, Driers, Vtgetable OUs, Mineral Spirits, Turpentine Resins, Vegetable OUs, Mineral Spirits, Organic Diet. Resins, Vegetable OUs, Mineral Spirits China food OU Linseed OU Sardine OU Turpentine Linseed OU Polar Rsd Engine OU Apeo Thinner #L2S (4091) iaSfgen Drier, 0f 798 Manganese 450 v.V-'i35 'k r&&8} 0007-SWP-000030410 .. * Code Ho. Hsne Conjunction Connoeltlon (4092) Liquid Sollgen Drier 417 Sollgen, Cobalt 6JC (5091) Bento11 Peroxide Treated LO 251,157 (5095) Lead Oilsolate Solution Mark 11-A, 20* Lead 15,800 lbs. (5094) Manganese Oilsolate Solution, Mark 11-1 Si i u {imh 14,652 (CW 502} 57 H 0K0 Oil 51 (Off 620} Insecticide Base 665 Kerosene (CW 586) Oil of Lavender 20 (CW 727} Cutbook Pitch 9 (CW 761). Enanel Oil 7616 64 (CW 764} Cobalt Drier 50 (CW 70S) Staaolla Topaz Petroleum Jelly 1,705 lbs. Petrols* jelly {CW 811) Henpseed Oil 550 (CW 819) C.P. Chill Oil (CW 656} Crude Henpseed Oil 15 28gals. CW 644} Henpaeed Oil #2 25,454 CW 856) Std. Oil #4626 Oil 7 Linseed Oil CW 885) Coeoaaut Oil, fatty adds 5,127 lba. Cocoanut Oil (CW 888) Palo Hallo Basin 1 Resin (CW 889) Med. Hallo Resin 2 Resin (CW 918) Refined Screening Oil 5 Screening Oil (H1462) Washed Recovered Linseed Oil 1 Linseed Oil (710211) Treated Soya Bean Oil 118 (710255) Resin (10.528) Rsslston . 665 26 Resin (71696} Resin 27 (Cf 5706) Toner fiumel Red 250 Graphic Red, Chrone Orange, Resin, Mineral Spirits, Tegetable Oil (Cl 5856) Ivory Dipping Ensnel 58 Llthopone, Soapstone, Toluol Haphthe, Rosin, 7egetable Oil (7 15000) Qrnthetlc Resin 40 (7 15004) Synthetic Resin Tar 202 Carbolical 78 526 Creosote Oil A-: 0007-SWP-000030411 RAW MATERIAL COHSUMFTIOM Qodc s- 154 as 2a 279 295 SOS S06 514 S60 5TO SSO . 597 4SS 454 485 566 601 622 6SS 657 642 660 910 914 919 944 990 997 1058 1059 1060 B 1075 1095 1100 1127 1148 1185 1200 1206C 1255 1405 1415 14S5 1510 Haas Chemical Product* (Fiscal leu 19J5-56) Consumption Composition Venetian Bed Oxide 6,024 lbs. Blanc Fixe .. 96,329 Barim Chloride 250,455 Sodium Kitrite 154,481 Bichromate of Soda 185 Flake Caustic Soda 469,767 C P Barytes 10,858 Copperas 498 Fliktd Cc Ic Iu b C&loride 141,505 Soda Ash, 68* . 1,445,865 Eisodltm Phosphate (Commercial Crystals) 1,646 Tartar Beetle Tech. (Pondered) 9,098 Pondered Tartaric Acid Xros Free Alumina Sulfate8S,SS7 Blue Black Ntgrostns (Water Soluble) 18 Whiting 2,892 Salt 2,962,402 Chemical Hydrated lime 256,030 Sulphate of Ammonia 100 W W Rosin 14,875 Solid Caustic Soda 2,752,270 Bicarbonate of Soda 127,657 Paratoluldlne .189,290 Chlorate of Soda 1 81,744 Bisulfite of Soda S S Rigrosene 294,141 2 Aluminum Hydrate 6,697 Benzoic Acid 6,057 Kettoliylen diamine 1S1 Methyl Violet 52,505 Dry Pondered Glauber Salts 16,566 Granulated Sugar 1,114 litharge - 17,844 Iron Borings 496,402 Muehar 00 . 91,656 10 Mole Lump Glauber Salt 900 IT Mood Rosin 109,082 Malachite Green 114 S Maroon light Oxide 5,259 Pure Titanium Oxide (or Tltanox A) 50 Black Kadox Zinc - 950 Rational Orange A Cone. 6 #641 Bone Black 85 R. 1. 105 Pigment Scarlet Lake 2 DuPont Delux Resin Permanent Red Toner Sodiw Waphthionate 18 5 24 Ice 10,681,025 Iron Oxide . Precipitated Barium Sulfata Sodium Hydroxide Barium Sulfate Ferric Chloride Sodium Carbonate Pot. Antlmoigr Tartrate Colour Index Ho. 865 Calcium Carbonate Sodium Chloride Calcium Hydroxide Wood Rosin Sodium Hydroxide Colour Index No. 864 Colour Index No. 660 Sodium Sulfate. lead Oxide FbO Activated Charcoal Sodiua Sulfate Colour Index Ho. 667 Unknown Iron Oxide Zinc Oxide Colour Index No. 78 Colour Index #216 on sine oxide. Unknonn composition. Sodium Salt Napothlonlc Acid <*> Ran Unseed Oil 46 89 Boiled linseed oil S52 ^degree Sulphuric Acid 5,551,688 4 Code So. (44) (115) (121) (154) (255) (24l) (514) (515) (516) (452) (44S) (SOI) (502) (605) (504) (505) (506) (so?) (soe) (554) (584) (650) (690) (695) (769) (798) (819) (895) (1226) (1255) (1715) (2005) (2602) (4060) (1547) (1550) (1682) (1716) (1717) (1719) (1752) (1799) (1806) (1818) (1824) l8S6' i1859 1840 1841 (1848 (1858 (1859) Raae Conjunction CosmogitIon Superior Varnish Oil 2,579 #1 Castor Oil 17 18 degree Muriatic Acid 5,827,958 56 degree Hitrle Add 7,051 Caaasol ACM 14,848 Toluol 187,769 Beat Bodied Oil 000 2,477 Heat Bodied OU 00 1,552 Heat Bodied OU 0 444 Lead Liquor 252 Aqua Aanoda 1,005,274 Lithographing VSraish . 1,566 9,652 R 4,410 R R 758 R 1,792 R 22,159 R 118 25 R II 505,157 JJrlol 10,517 Aniline OU 859,095 98$ Sulphuric Acid 5,497,670 Glacial Acetic Add 276,026 45 degree Sltrlc Acid 722,229 $r11dine 5,651 Hon-Brealc Linieed Oil 7,725 Redistilled Acetic Add 26,000 Formaldehyde 215,877 Hltrobenzol 257,445 Special Diesel Fuel 011 157,125 gala. Mixed Acid 215,977 lbs. Orthotolddiae 8,047 Hi. Paraffine OU 665 Quebraco Extract (Tannin Co Grade SMS) 66,225 Recovered Acetic Add 25,751 T riethanded no 5 Benzcyl Chloride . 8,545 Hydrogen Peroxide, 50$ or 100 voliae 4,160 Utosphorua Trichloride 1,425 Beta (hgr Maphtholc Add 52,066 #550 Lead Free Zinc Ortde) 78 Crude naphthalene 4,966,014 "Koaaos R* Carbon Black 1,668 Triaodiia Phosphate 5,617 Pheqrl Methyl lyrasolene 440 Urea loo Free Add of Peratoluldlae Meta SUlphodc Add 20,780 Rubber Latex ~725 Meta ^rlidine Acetate Oisoditm ttosphate AnIqrdrous Strontim Vitrate Sodium Tungstate Victoria Pure Blue BOO Plgnent Rublne SO Sodltat Molybdate Magnesiua Chloride Meta-didtrochlor Benzol 520 650 9,706 8,657 5,247 2,112 2,477 1,784 75 Linseed OU 28% hydrochloric cold 55$ dtrlc add Sulfonated Castor OU 1108600*0x1 Linseed OU Linseed OU Lead Acetate Heat Bodied Unseed OU R RR RR RR R RR RR RR RR *R RR RR RR RR RR 99.6$ acetic add Treated Linseed Oil 50$ dtrlc, 57$ sulphuric 15$ eater. #L Paraffine Oil 55$ Tannic Add Aqueous Suspension Pure Rubber Latex Colour Index #729 Colour Index #160 ` '*.' ' *' iir - ' `-tee..* 0007.-SWP-000030413 (. Jg' Code (To. IS3&. Conaunotion Comnoaltlon (I860) (1862) (1869) (1903) (d 2096) (0 2197) (12010) (12054) (12094) (12202) (12907) (l251l) (12510) (CW 457) (CW 564) CW 745) (CW 744) CW 745 ) (CW 766) (CW 775) (CW 791) (CW 816) (CW 826) (CW 854) (CW 868) (CW 885) CW 895) (CW 894) (CW 895) (CW 899) (HTX 686) Aresket Hacconol W Duoonol 7 A Flake Aluminum Ink H Klee Orange Peacock Blue Lake 527 419 411 15 59 267 Chrome Zellow Zinc Tallow Primrose Tellow Chroae Tellow K Pulp C P Chroae Tellow Chroae Tellow 95* Red Lead Manganese Chloride R Salt Amaoniue Chloride B Roain Clares Acid 60 475 160 521 712 422 685 877 1,657 529 167 28 Meta BitranlHnti 5,552 5-Chlor Orthotoluldiae 516 Mono-Ammonii* Phosphate 117 Victoria Blue R 547 Methylene Blue 5 Pickling Salt 52,556 Speeder Dicallte 475 Aluminum Chloride 85 Anthoalse 5 B 119 inthosiae B.H. 160 Ferric Chloride Crystals 482 Double Relined Sodlua Kltrate 1,860 Para Aalao Phenol 5 Magnaalto 1,700 2 Waphthylaalna 4*8 Diaulphonic Acid 5 Rlgroaene MSB 25 Taaal RNO 150 (CW 861) D1 Isobutylene (CW 865) Orthoaltro toluol (CW 89l) Distilled Phenol (CW 892) Special Varnish froa Lewajr 05044 Lithographing Varnish V(10662) Lead Resiaate Solution C. L. (472) Varnish . Spec. Varnish #54150 C. L. (2M8)Vtrnish CIV (1199) Bodied Ferllla Oil 1,685 2,912 1,721 6,205 90 219 25 5,592 25 1,627 Unknown. Wetting agent. Laurel Alcohol) - ... Laurel Alcohol) Sulfon4t<1 Unknown. - Uolybdated Lead Chroaate. Culdur Index #658 on Mixed Ease. Lead Chroaate Zinc Chroaate Lead Chroaate Lead Chroaate Lead Chroaate Lead Chroaats . Lead Oxide, PhgOg 2 Haphth. 5i6 Dlsulphonlc Wood Rosin 1 Hapbtlylaaiaa 6 & 7 Sulfonic Colour Index #160 Colour Index #922 Sodlua Ritrito Infusorial Earth Ukaown, obsolete. Unknown, obsolete. Kagneelua Carbonate Colour Index #865 Condensation Naphthalene Sulphonic Add and Formal dehyde. A hydrocarbon Unknown. Host Bodied Linseed Oil . . . 0007-SWP-000030414 V<. 1 - RAW MATERIAL COKSOMPIIOH Dry Color Factory (Fiscal Tear 1918-16) Code Wo. Wane Consume Composition S Silica 800 e Tuscan Clay 24,522 is Carter Process White Lead 1,200 20 Asbestine Pulp 25,575 47 48 54 102 152 175 2001 2U 215 221 279 295 505 506 514 516 529 560 565 570 579 560 455 454 440 458 525 555 566 571 655 660 914 950 1060 B 1095 1140 1140 E 1194 1196 1198 1201 1251 Bichromate of Potash 7?,976 Litharge 476,549 #54 Oxide 1,410 E Rosins 5,522 152 Rex Oxide B 500 CP Milori Blue 525 Bradley's Orange Mineral 472 Witrate of Lead . 67 Blanc Fixe 2,495 Barium Chloride 48,955 Sodium Hltrite 97,555 Bichromate of Soda 548,507 Ilake Caustic Soda 192,149 C P Barytes 152,458 Copperas 466,595 Oxalic Acid 1,854 Chlorate of Potash 59,200 Flaked Calcium Chloride 7,064 Acetate of Soda 6,967 Soda Aah, 58% Lt. 91,972 Alltarlno Red 9,992 Dlsodium Phosphate (Coomercial) (Czyttalf) 38.268 Powdered Tartaric Add 18,591 Iron Free Alumina Sulphate 125,768 Kagnedun Carbonate 549 Anramlne 00 Cone. 4 Dextrine 160 Stearic Acid (Triple Pressed Granular) 5,061 Whiting 55,819 Yellow Prusslate of Soda 628,241 Sulphate of Ammonia 144,688 Bicarbonate of Soda 255 Chlorate of Soda 1,111 Sodiw Hephthionate 655 Dry Poadered Glauber Salts 6,657 Litharge 2.052,296 Lead.Carbonate 1,182 GDP white Lead 68,096 C C 0 Whiting 15,200 Add Brono 3 80 Bordeaux B 1,982 Keeport Scarlet 2R 479 0 D P White Lead 182,652 Silicon Dioxide Aluminum Silicate Basle Carbonate White Lead Rydreted Magnesium Aluminum SUlcate Potassium Blchroeate Lead Oxide Ferric (Iron) Oxide Abietic Acid Ferric (Iron) Oxide Lead Chromate plus Iron Bine Red Lead Oxide Lead Kltrate Precipitated Barlun Sulfata BaCLg W2 Sodlnn Blehronate Sodium Rydroxide latural Barium Sulfate FeSOC^H24 Potassium Chlorate Caa. Sodium Acetate Sodium Carbonate 20Jt Organic dyeatuff plus 80J( S20 WagH P04 c462 Aluminum sulphate Magnesium Carbonate Organic Dyestuff Dextrine Stearic Acid Calcium Carbonate Sodium Ferrocyanlde Ammonium Sulfate Sodium Bicarbonate Sodium Chlorate Organic intermediate Sodium Sulfate Basie Carbonate White Lead Basic Carbonate White Lead Calcium Carbonate Organic dyestuff Organic dyestuff Organic dyestuff Basic Carbonate White Lead (Pulp) gde. KCj Berne Consumption Composition 1194 1196 1198 1201 1251 1252 1510 1550 1570 1595 1596 1718 1720 1752 1756 1769 1812 1824 ' 1654 1855 1856 1857 1859 1842 1845 1644 1845 1846 1847 1848 1852 1855 1654 18S5 1856 1857 1869 12500 CP SO CP 87 CP 41 CP 42 CP 65 CP 219 CP 227 CP 264 CP 265 CP 275 CP 288 CP 520 CP 525 CP 541 C C 0 lihiting 15,200 Add Eromo 3 80 Bordeaux B 1,982 Newport Scarlet 2& 479 OOP Bhlte Lead 182,652 Alizarine Codamine -' R Paste 5,000 #641 Bone Black 129 #550 Lead free Zinc Ced.de Orange Mineral AAA 505 1", 495 Iron free Lime 697 Orthonitraniline 21,884 Ortho Chlor Pared- traniline 11,950 Aceto Acetanilld 7,176 Ores 5,559 Calco Bordeaux B 5,565 Dutch Boy* Bade Lead Sulfate M-12 59,695 Buaton Bhlte Lead 505.705 Disodium Phosphate Anhydrous 12,864 Patent Blue A 210 Pulverised Visco due 2,575 Sapodn 78 Brilliant Gresn Crystals 570 Sodium Tungstate 6,624 Vanderbilt Peerless China Clay 2,862 Pttrleee Coating Clay 11,010 Thloflavin T C B Cone. 757 Azo ZZZ 66 Zinc Oxide 42,750 0 S P Citric Acid 217 Para Chlor Orthonltrani- lino 495 Sodium Molybdate 644 Bhodeaine 6 GDH fietra 706 Bhoduline Blue-6GA 570 Sbodeaime B Extra 195 0rtho-dtro-paraphene- tiding 10 Granulated Gelatin 100 Dry lee 11,158 Orthochleraeeto Acetanilld 289 Rad Load 1,540 Paranitrmnlllne 115,550 Beta Haphthol 2,600 Mono Salt 5,969 Toluldine M 78,668 Scarlet 2 RR 188 Graphic Red R 995 ' Graphic Red Med. Pulp . 476- Spec. Lake Red R Salt 1,605 Beta Raphthol Chipped 45,194 Tobias Add 4 Graphic Red R Pulp 170 Graphic Red H Lake Rublnol Lake 120 55 Briton* Red M 200 Caleiun Carbonstm Organic dyestuff - Organic dyestuff Organic dyestuff - Basic Carbonate Kbits Lead (Pulp) Organic dyestuff 8?, 92? HgO (Basic) Carbon Black ZnO Bed Lead Oxide Ca (OH)- . Organic intermediate . Organic intermediate Organic interaediate 00(h h ?)8 Organic dyestuff - Basic Lead Sulfate 8asic Carbonate Bhlte Lead BajH P04 Organic dyestuff due Organic dispersing agent Organic dr*tuff BagROg Aluminum Silicate Aluminum Silicate Organic dyestuff ZnO Wt Organic interaediate BSgHoOg Organic Hreatuff Organic dyestuff Organic dyestuff Organic interaadiats Gelatin "a Organic interaediate Bed Lead Oxide Organic intermediate Organic interaediate ' Organic interaediate Organic interaediate Organic 4y*stuff 'Organic pigment dyestuff Organic pigment dyestuff Organic intermediate Organic interaediate Organic interaediate Organic plgaeat dyestuff Organic pigment dyestuff Organic pigment dyestuff Organic pigment dyestuff Code No. Bene Consumption Composition CP 566 Spec. Bete Hephthol 182,515 Organic Intermediate c p see Rublnol Toner 2 Organic Dyestuff CP 874 Britone Red R 10 Organic lyestuff CP 877 Britone Maroon 288 Organic Dyestuff CP 449 Britone Red C Pulp 87 Organic Pignent Dyestuff CP 488 Toluidine M Dispersed 1,028 Organic intermediate - CP 518 Subenox Toner Pulp 8 Organic dyestuff CPX 248 2:4 Dixu.c.'edilias 28 Organic intermediate . CPI 246 Britone Red II Pulp 4,580 Organic Pigment Dyestuff CPX 248 Tungeteted Vietorie flue Pulp 45 Organic Pigment Dyestuff CPI 251 Britone Red R Pulp 210 Organic Pigment lyestuff CPX 257 Lake Red CR Pulp . 9,557 CPX 296 Conic Base Ink-Graphic Organic Pigment Dyestuff * Red 70 Organic Pigment Dyestuff CW 591 Toole Acid 4 Tsmic Extract CW 699 Betionel Pest Wool Yellow 60 Organic Dyestuff CW 756 Pigment Scarlet SB Organic Dyestuff CW 758 Lake Orange A Cone. 10 Organic Dyestuff CW 765 Ground Bleached Berptes ' 117,690 Barium Sulfate CW 770 Magnesium Chloride 60 Haas CW 781 Lake Orange 2 Y S 250 Organic iyeatuff CW 782 Acid Green XX Cone. 60 Organic Dyestuff CW 788 Hephthol Yellow S 40 Organic Dyestuff CW 818 Hepico Yellow Lenon Pulp 1,081 ferric (Iron) Oxide CW 820 2:4 Dinitro *"*7<" 2,522 Organic Intermediate CW 840 Beecenol GRA Bi. Cone. (Gerdinol) 272 Organic dispersing sgent CW 852 Aresleet 12 Organic dispersing agent CW 854 Pickling Salt 26,880 90S Sodium nitrite plus 10JC Sodium Chloride CW 866 Xgepon T Powder 10 Organic dispersing agent CW 877 Japan Wax 224 CW 886 Broao Acid XX 125 Organic dyestuff CW 904 Neptune Blue BRA Cone.. 85 Organic dyestuff Ics . 2,441,000 Fetroletm 120 Vaseline #1512 Ink Oil 112 Mineral Oil Violet A L 25 Organic dyestuff Bekel B. P. 10 Organic dispersing sgent fa. Raw Linseed Oil 19,567 Vegetable Oil fa 66 Sulphuric Acid 579,081 *2*4 . (45) Resinate Miring Varnish 40,976 Oleo-reslnous Varnish (48) Heated Linseed Oil 17,255 Vegetable on (la) 18 Muriatic Acid 890,061 HCL (184) 860 nitric Acid 552,589 HHOc (285) Csaeeol ACM 60,778 Sulpboneted Cestor Oil (241) Toluol 5,248' Coel Ter Solvent (516) Beet Bodied Oil 804 Vegeteble Oil (Linseed) (818) Beet Bodied Oil 2,150 Vegetable'Oil ' (880) Alcohol SB 1 54 Denatured Alcohol (848) Oleum Spirits 46,946 Naphtha ' (418) Raw Soya Bean Oil 2,880 lbs. Vegetable Oil (504) (505) (506) S07) i854) 584) 690) (785) B.T. Beat Bodied Oil . m ' m *" Xylol 99% Sulphuric Add Bleach Vtrxu Oil 80 819 6 102 8,842 20,706 25,748 linseed Oil ' w Litho Varnish Coal Tar Solvent E2904 (98*) (Hasted) 840 Vegetable Oil 0007-SWP-000030417 . t. * . Cede Wo. Wane Constantion Coanositlon (788) (798) (819) (1167) (1170) (1620) (1654) (1720) (2005) (2111) 2551) 2501) 12505) 2662) 2947)R 2957)5 I5002)P 4022) CW 725 V 7665 7 7658 7 11054 BV 57 557 (818) 09% iu i m Zvlidlne 182 Hon-breahing linseed Oil 517,256 Redistilled Acetic icid 58JC 126,566 Butanol 7,597 Butyl Acetate 502 Dibutyl Fhthalate AS Castor Oil 7,255 5,492 Master Grinding Viniih * 4,447 nu. Paraffin* OU #558 . 2,460 $rn. tong Oil Mix. Varnish 61,579 Bloim Soya Bean on 25.574 1,652,251 Kephtone Acid A 175 Paraplax B G 6& Sol, 650 Grinding Tarnish 78,651 Miring Varnish ELastoU R #2 Rydro Solvent Turkey Red on 19,991 7,714 159 4,986 10091 Diep. Resin 21 Miring Varnish 518 Congo Ester Gum Varnish 620 ... Varnish S,SQS Pig tead 986,590 Redistilled Acetic Acid 1,218,155 Fiber Lead 945,705 Organic lntemedlate Vegetable OU Coal Tar Solvent Coal Tar Solvent Coal Tar Solvent Castor OU Oleo-Rasinous Varnish Mineral OU Allyd Varnish Vegetable OU Sodiua Blchronate Mineral OU Derivative Synthetic Resin Oleo-resinous varnish Oleo-resinous varnish Mineral OU Mineral Thinner Sulphonated Castor OU AUyd Varnish Oleo-resinous varnish Oleo-resinous varnish Oleo-resinous varnish MetaUic Lead HC2H504 (281) Metallic Lead ' 0007-SWP-000030418 RAX IUXERXAL C0{ iDUPTZOK Llthooone PeoartBent (Tiaeal Tear 1955-56) Coda Vo. 655 Slat Baryte* Ora Coal ' Coke Screenings Crushed Zinc Sulfate Zinc Sulfate Dehydrated for eales in baga Zinc Cadalua Sludge Consumption Cfl|HP^pl.<f,teB 18.000 tons 94* BaSO. 1,200 Seraenlnga 4,000 . 11.000 ZnS04 HgO(approx.) 200 " Hot used, warehoused. CdS04 Zn ZnS04 ZnO plus aaall aoouata of other metals. 1250 1717 1021 ilua Spelter Tri-Sodlua Phosphate Silicate of Soda Sodius Salicylate 20,000 lbs. A 12 (S04)s 18 Bj j O 54,000 lbs. Zinc. 8,800 lba. Ha5P04 12 B20 9,600 lbs. Ha2Sl409 (408e) Exp. no rag. conaunptloa HaCyHgOg (16) (114898 . 993 267 6CCL 1405 (255) (2120) 1512 1827 (548) Sulphuric Acid 216,500 lbs. BS04, 98JC. Glauber Salt 80,000 lba. Ka2S04 10 820 Ultra Blue 98 dry Potaaslua Feraenganata Zinc Dust Salt Tltaalua Dioxide Castor Oil 6,500 lba. 5.000 ua. 150,000 lba. 21.000 lba. 128,090 lba. 2,400 Sintered ash of china dry, sod. subi sulfur, charcoal. anog Zn. Baa. ti02 Glycerol Hater of Reinolelc Acid C 18, H54, OS Sots Ac Je m 5,000 lba. Linseed Tatty laid 15,500 lba. Ihthalic Anhydride 16,600 lba. Lecithin 11,000 lba. Klneral Spirits 6.48#/gal.S5,200 gala C18 E52 02 06 B4 (CO) SO C42 H84 POSH gaphtba Distillation Sad Pointa Initial 140-150 nasi 200-210 (2) 647 (5061) 505 Linseed Oil Aluaina Stearate - 15,500 lba. Glycerol astar of Linoleic ldd-CL8 BS2-02 - Uaelanle bald a8 H50 5.400 lba. Al(CHj. (CB2)16 C00),, * Qua Arable . 100 lba. ' trlathanolaalna 100 lba. X-C6 H16 05 Caustic 6.400 lba. Cauatle Sulfuric Add, CP Sod. Bexaaetaphosphate 15,800 lba. BjjSOg, 90 600 lba. (RaP0s)6 RAW MATERIAL COHSUMPTIOl Coal Tsr Raw. Material (Fiscal Tear 1955-56) Code Wo. Waae 20 20F * SOL 89 265 505 506 509 590 Asbestine w Rad Copper Oxide Starch Canstic Soda Barytes Caloeel Feeder Texas Aaphaltoa * 594 651 996 1075 1067 1122 Candle Pitch 'Petrolena Tailings Asphalt Soger Ollsonlte Flaxeap 1185 1261 1290 1551 1549 1557 1765 1790 1806 Cf 527 CV 575 CW 611 CV 765 CS 792 D 2141 Rosin Cottonseed Soap Stock Prradlchlor Bensol Asbestos e ' Coal Tar Fitch Caustic Potash - Spent Earth Rosin Farollte for Paint Purpose Special # 1 Korlte Paring Filler Off grade Barytes Special Pitch Spent Earth #455 (00) Fly Spray Odor Synthetic Perfune Pina Tar g. (a) (58) (61) (65) . yfcXS) (140) (141) (149) (186) (188) (225) (295) (295)11 (550) (548) (590) Linseed Oil . Terpentine Dark L* 0* Drier Water See Tar. Coke Oven Tar VJU t P. Vephthe Castor Oil Raw china Wood Oil Kerosene Bensol . Fish Oil Oleic Add Light Oil ' : Pine Oil . se Alcohol Oleua Spirits; Ollsonlte Black Japan (451) use) (584) (889) Blown Fish OU Paraffin OU Xylol Cresylic Acid 6onsanction CgrooslUon 200 lbs. 29,450 2,750 60 55 42,274 61,650 50 426 1,852 1,524 870 5,00.0 95,655 7 86,250 7,624 9 558,550 20,700 1,852,280 4,511 5,555 10,259 7,100 2,715 1,145 48,800 255,594 17,810 5 Hagueslua Silicate aaa Copper Oxide ' Buffalo Corn Starch Ms OB 98* Barlua Sulphate Mercurous chloride Residual PetroXeee Asphalt Stearins Pitch Petroleen Wax Residue Residual Pet. Asphalt Suerose lateral Asphalt Linseed Oil Soap - 67* water Wood rosin Cotton Seed Oil Soap 20b Coke Owen Residue Potassiua Hydroxide 96* Clay and Oil foots Wood Rosin . Residual Petroleum Asphalt ee a Residual Petroleum Asphalt Barltai Sulphate Coke Owen Pitch Fuller's Earth saturated with Oil Foots Synthetic Perfects 7,588 sals. Credo Residue from Pino Tar Dist. 2,595 Raw Linseed Oil ' 2 26 Cobalt Linolesto 277,594 117,212 Crudae Tear 2,640 Petroleun laphthn 719 1 Teng Oil 2,666 510 C.T. Bensol (50* benxena) 6,892 Crude Fish Oil 559 85* Olde Add 162,515 656 White Steen Distilled Pins on 2,026 140 Spl. Denatured Alcohol - 1,019 Petroleun Distillate ` 829 GUsodte Cut with Put. . . Solwunte 80 Flab OU 144 Light Petrolem Oil 106 10,597 98* Crtsela 0007-SWPmoo030420 -W ~gf Coda Ho. (1050} (1257) (1271) (1506) (1544) (155B) (17U) (2005) (2401) lot 55$ Tar Aeid Sick Flash Solvent Haphtha Cylinder OU High Bolling Cresylic Heutral OU Hieotine Sulphate Fish OU Patty Aeid #1 Paraffin OU Cat Beck Eerlte (2511) (5005) (5041) (5042) (5045) (5045) (4025) . (4065) CH(521) Coppers Colineui Cocoanat OU Heutral OU #2 Craaol . #5 Craaol 2S-SOJC Tar Acid Gas OU 52-56 Be. Lignin Liquid F^rethrm CW(612) CH(620) CH(62l) CW(827) CW(849) CW(87l) CH(905) BZ 669 Hopco #1551 Znaecticlda Baaa OU ABtkUl O.S.P. Pino Tar OU 15-20)1 Tar Aeid OU Eocene Crude Castor OU Baaa for Floorboard Stain Conrantioa Composition 14,576 e 265 817 644 6,654 lbs. 879 gals, 15,755 106,902 24,597 567 9,297 1,105 597 55,926 21,222 15,585 lba. 108 gala, 2,206 lbs. 90 gals. 169 425 8,010 5,887 467 156 SSJC Creaola Coal Ter Haphtha Beaty Fetroleua Oil 95JC Creaola Crude C.T. OU (heaty) 40)C Hie. Sulph. Petroloua Oil (light) Petrolaua Residue eat with Petroleua Distillata Heaty Coal Tar Oil Cruda Coal Tar Oil Creaylle Add 99.59C a -fc . a a 25* Craaol Crude Petrolaua Traction Cruda Sulph. Black Liquor Extract of 20# floaera pir Snlph. Fish OU Paraffin OU 2t Sol. of Arsenie Crude Creaola Petrolaua Solvent Black Ground in Oil .'1 * I. W^****TMJ RAH MATERIAL CONSTBIPTXOI Rad Lead. Litharge and White Lead Raw Materials [meal Tear 1955-46) Coda Ho. Saaa Consuaptlon (1) ilk. (son) (M) (2120) 570 (820) 412 418 S57 Linseed 011t Acid Refined 1,175,212 lbs. Linseed Oil, Raw 88,875 Linseed Oil, Acid Refined 1,718,858 Linseed Oil Benzoyl Peroxide 75,418 Treated Turpentine Linseed Oil Fatty Acids Seda Ash Acetic Acid 80* Leaded Zinc Oxide aaa 187,881 gals, 1,769 95,500 lbs. 206,640 gals. 1,982,500 lbs. 92,000 Pig Lead 17,000 tobs o 8h 80* Zo' Om 85m* Pb"So"* 0007-SWP-000030422 'iJ' 'V * . BA*JUSZRIiL COHSOMFtlO* Stoele* end Distribution Impart--at Printing Ink (used for label imprinting) Stoop Pad Ink (usod for doting cortono) Stencil taka Drut ond Borrol Point o Coao Soollag Glues L. ab' el Pottos (bond lab*eling) Label Pottos (ooehina loboliag) Part Shite Shtlloe (bond loboliag) Denatured Alcohol {hand labeling) Benttne (druo and barrel fiaitblag) BOt Cooeat (machine labeling) Houston Cleaner (used la solution of earn eater for removing labels from packages) Solder (parcel post packing) < RAW UA1ERIAL CORSCMPTIOH (Fiscal Tear 1955-56) flssa Bar Solder ' Consunptlon Casaatflfaa 60,000 lbs. 40* tin, eof lead. Wire Solder 50,000 45* tin, 55* lead. Tin Plate and lane Plate 20,000,000 Steal, tin and lead. Bail fire 400,000 Steal, tine. Alcohol iesr #5 . 700 gal. Glycerine 670 gal. Anericaa Panlly Soap 7,500 bars Urd OU #1 110 gal. Darex Oilproof Coap. #58 670 gal. Kfg. by Essay Alar Darex Oilproof Coap. #75 , 151 gal. Mfg. ty Deesy Alagr Herno Oilproof Coap. 2,800 gal. Kax Aas. Kachlna Co. Solder flux 45 Baune Grade A 8,700# Kfg. ty fluxes, Zoo. Solder Roll Plus Crystals 4,200 lbs. Soluble Oil for dreeing and cutting 500 gal. Silicate of Soda 7,500 lbs. Kosince Wrapping Paper 5,700 lbs. Corrg. Cases for Slipping Containers 81,100 ea. Black Annealed Wire 16 Ga. 2,000 lbs. Steal fii 0007-SVVP-000030424 i FINISHED PRODUCTS A request ns cede to ell departseats for e listlag of marketable produsts prepared la this pleat. la response to this request, the folloriog listings were supplied, which represent, so far as known to these larertlgetors, a substantially couplets recording of the various types of coatings and coating aateriels nanufactured in this plant* fatffedlqSyp Beta Naphthol Parapheaylensdlamlas Ortho Chlor Meta Toluidlne Para Sulphonie Acid Meta Hitro Paratoluidiae ' 2,Naphthol 7,Sulphonie Acid 2,Kephthol S,S Dlsulphoalc Acid Acetenllid . Tobies Acid - 2,Nephthylanine 1,Sulphonie Acid Beta Osy Naphthoic Acid Meta Nitraailld of Beta 0jqr Naphthoic Acid Bensayl Peroxide Pigment Colors Lithol Bed Lake Red C Lithol Rubins Solfast Reds Pigment Green B Fhospho Tungstate Lake of Methyl Violet Phospho Tungstate Lake of Victoria Blue Phospho Tungstate Lake of Malachite Green Sxs&aOi Fuchsias Alkali Blue Flushed Inks . Mthoerenhlae Alkali Blue Ink Tucgstated Victoria Blue Ink Tuagdtated Methyl Violet ink Tannated Methyl Violet Ink Scarlet Ink *" - \ ' . *. *** . __ a Clea? Metal Lacquers^ Bronsiag Liquida ' . Crank Case Seelera . Primers (Lacquer) Surfaeers (Lacquer) Automotive ^ Primers (Lacquer) Surfaeers putties Sd mmIs Metallic Finishes X ` n 1 .f. f; 0001-SWP*00030425 I Laceuerx (con.) Automotive Enamels--Pigmented and Metallic Sroon Handle Finish#* Panel! Lacquer* ?xbb*r Lacquers - i#frigerator Lacquers Cable Lacquers Paper Lacquers Cecal Lacquers Stencil Pastes Airplane Finishes Cocas, "rimers, Fnamels fyqltu^ tt9*fl}Sf . Clear Sealers and FInithins Lacquers Stains Synthetic Enamels Pigment Product Thinner* 0x7 Hhite Lead Lead in Oil Pastes Lead in Oil and Zinc Oxide Pastes (Zilo) 0x7 Rad Lead Had Lead in Oil Pastes Cry Litharge 0x7 Lithopone Lithopone Oil Pulp 29*USL Coal Tar Base Paint Coal Tar Base Plasties Asphalt Base Paints Asphalt Base Plasties Coal Tar Disinfectants Creeol Solution Fly Sprqp Coal Tar Solvents ' Paint Exterior House Paint Interior Decorator's Enamel Flat Wall Paints Semi-Gloss Wall Paint Shading Colors . Farm Implement Finishes Freight Car Paints Fact0X7 Cp-Ceep Finishes Structural Steel Paints JUta Enamels , " . ^.`-iCanufaeturM^^Snamels... ~ Concrete` Sid Stucco Paint f ZoneEMarfcgjtjPnint...,W:: . i - % ' *' Exterior Tarnish Industrial Tarnish Shellac--Orange end Phite Label Tarnish Floor Wax SWP-000030426 r Twnlah nd *5* Deoartnenttt (con.) Follsha floor Stains Shingle Stains T&M9XX . Cry Colors for all purposes (c-janlc and inorganic) hater Phi? Colors Dispersed* or Fluked Colors in gils and Varniekts Tin Cant . Ths finished products of th* Tin Can Departnant ar* all standard sites of round paint c.ns, 1/8 plat through 1 gallon; all sites of past* cans up to 25 pounds capacity; ell site square varnish type cans ranging from . 1/2 pint through five gallon capacity. 1 I i \ * *> 0007-S\VP*000030427 , II Ci* content of Volnaa XX, embracing u it do** brief description* of *11 operation* and Hating *11 of th* arterial* . utillzd in th* **v*r*l d*parta*at*, aarre* a* a portrayal of the hygienic prdblaato b* inraatigatad. In mar r**p*ot* Toloa* XX aeraly constitut** th* background, paring the way for precise tech nical and laboratory appraisal* and aeasureaanta of hygienic condi tion* oonnactad with th* a*thod* and circuastanc** associated with th* aanipolation of aany aeor* of raw aatariala throughout th* a*r*ral dapartaanta concerned. THIS IS THE EUD OF VOLUME II 1003042* I