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INDUSTRIES to Vilfrido Torres
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INTER-OFFICE CORRESPONDENCE
Date:
July 19, 197 7
From;
P. Cappas
Location: Laboratory
Subject: VCM Monitoring Program Monthly Repor"
Areas and personnel monitoring program for VCM determination in the VCM plant and in other areas at PPG Caribe plant, during Juno 1977*
TABLE I
Name
H. Rivera A. Alvarez C. GonzSlez J. Luciano E. Rivera C. Gutierrez Carlos Torres Ruben Torres L. Rivera A. Alvarez Carlos Torres RubSn Torres Josd L. Colon H. Rodriguez R. Morel V. Lugo F. Andujar E. Vega
Job No.
2 1 5 Shift Super. 5 Maint. 3 5 1 1 3 5 Loader Loader 4 2 Shift Super. Lab Analyst
Date
6-2-77 6-2-77 6-4-77 6-5-77 6-7-77 6-14-77 6-15-77 6-16-77 6-17-77 6-20-77 6-20-77 6-21-77 6-22-77 6-22-77 6-25-77 6-25-77 6-29-77 6-30-77
Starting Time
08:45 08:50 01:00 09:00 08:10 08:25 08:27 01:30 09:00 08:00 08:30 08:00 15:45 15:50 23:50 24:00 15:35 08:20
Sample Duration (min)
375 360 330 330 380 370 341 330 370 440 390 420 465 455 240 360 415 385
Results
(PI")
* 0.1 0.1 0.15
* 0.1 0.6 0.6
* 0.1 0.96
*0.1 *0.1
0.1 0.1 0.1 0.1 2 0.1 * 0.1 0.2 0.1
Comments: Refer to Table I
A total of 18 TWA samples were taken. Based on this total, the average concentration was 0.19 ppm VCM. None of the samples was over the PPG Ir* emal Standard (1.0 ppm VCM - TWA samples).
The average concentration of the TWA samples for each job was:
Jobs
1
2
3 4 5
No, of Samples Taken
3 0 2 1 4
Average - ppm VCM
0.1 *0.1
0.1 <c0.1
0.5
; nr
7C-
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The average concentration of the TWA samples for each job was: (continued)
Jobs
No. of Samples Taken
Average - ppm VCM
Shift Super. Loaders Lab. Analyst Maintenance
2 2 1 1
0.1 0.1
0.1 0.6
TABLE II
VCM PERSONNEL MONITORING (15 min, samples) SHORT SAMPLE PROGRAM
The short sample program include a sampling during a period of (15 min.) suspected high vinyl chloride concentrations.
Name
Job No.
Date
Starting Time
Sample Duration (min)
Results (ppm)
R. Santiago H. Rivera C. GonzSlez R. Santiago E. Rivera 0. Pabin E. Bruno C. GonzSlez Rubin Torres E. Vega E. Rivera V. Lugo 0. Pabin C. Gutierrez Rubin Torres Rubin Torres Rubin Torres H. Rodriguez Josi L. Colon H. Rodriguez Jose L. Colon P. Torres N. Silva P. Torres N. Silva N. Silva P. Torres Ruben Torres H. Rivera E. Vega
Lab. Analyst 2
-5 Lab. Analyst
5 5 5 5 5 Lab. Analyst 5 2 5 Maint. 5 5 5 Loader Loader Loader Loader Loader Loader Loader Loader Loader Loader 5 2 Lab. Analyst
6-1-77 6-2-77
6-4-77 6-6-77 6-7-77 6-8-77 6-9-77 6-9-77 6-9-77 6-10-77 6-12-77 6-13-77 6-13-77 6-14-77 6-16-77 6-17-77 6-21-77 6-22-77 6-22-77 6-22-77 6-22-77 6-23-77 6-23-77 6-23-77 6-23-77 6-23-77 6-23-77 6-29-77 6-29-77 6-30-77
10:10
14:10 06:15 21:15 14:00 14:07 02:25 09:40 13:30 08:40 05:00 12:15 14:33 08:27 01:50 05:50 11:10 16:30 16:30 17:20 17:20 05:30
05:30 05:45 05:45 06:00 06:05 18:00 22:20
OS: 32
15 0.5 15 1.0 15 1.0 15 0.1 15 3366.4 15 N.F. 15 N.F, 15 0.6 IS 0.3 15 0.4 15 3.8 15 0.4 15 0.2 15 8.2 15 12.5 15 10.1 15 0.5 15 0.1 15 0.3 15 1.5 15 0.5 15 90.4 15 43.9 15 11.6 15 49.9 15 41.5 15 12.2 15 0.8 15 0.6 15 0.7
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Comments - Refer to Table II
During Jiine 1977, at total of 30 ceiling samples were taken. The average concentration was 10.1 ppm VCM. This number is based on 29 results. The higher concentration found on 6-7-77 (3366.4 ppm VOI) is not included in the average. From the total of 30 samples collected, 10 were over the PPG Internal Standard (one overexposure). These 10 samples represent the 33%.
From the ten samples over the standard, six were from the loaders during the SSPR VCM loading, 6-22-77 - 6-23-77, Voyage 119. The contribution of the loader > to the 33% over standard samples was 20%.
Note: Refer to sample dated 6-7-77 - 3366.4 ppm VCM.
This sample was taken to Mr. Eddie Rivera, while working at the VCM Storage Area. He was opening and closing valves on Bullet E. This case was investigated and it was found that the valves on this bullet leaks every time they are operated. The VCM supervisor was notified. This man and other personnel working in this area were monitored agr.k_ several times. Some of them were performing the same work during the sampling. The results obtained were lower.
The average concentration (15 min. samples) for each job was as follows:
Job
No. of Samples Taken
Average (ppm VCM)
2 *5 Lab. Loaders Maintenance
3 11
4 10
1
1.0 2.7 0.4 25.2 8.2
*Sample dated 6-7--77 taken to Eddie Rivera is not included in the average.
TABLE III
Area Name
Date
Starting Time
Sample Duration (min)
Lab. Wet Lab Hood Area 2 Near VCM Neut. A
6-1-77 6-2-77
08:00 08:50
465 410
Comments - Refer to Table III
The average VCM concentrations based on 2 samples taken was <0.1 ppm.
Results (ppm)
-^0.1 .<0.1
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SSPR VCM MONITORING
The SSPR was monitored on 6-22-77- 6-23-77 on Voyage 119. Some of the personnel from the loading department were monitored while connecting and disconnecting the VCM hoses and also during the loading (see table I, and II for the results obtained on samples taken to the loaders). The ship was also checked several times for VCM vapor detection with the OVA (organic vapor analyzer). A total of 12 personal samples were taken. Fran this total, ten samples were ceiling samples (15 min) and two TWA samples. From the ceiling samples, six were over the PPG Internal Standard (5.0 ppm). All the samples over the standard were taken during the hose disconnection operation. This number represent the 601.
OFF-SITE VCM MONITORING PROGRAM - Sampling Date 6-14-77
Every month samples for VCM determination are being taken at different points outside of PPG complex. This sampling is conducted by the Omni Research Laboratory personnel. Six different points were selected according to the wind direction. The points selected and the results obtained are as follow:
1A - North-West
(1000 ft of VCM plant)
*1.95
2A - North-West -(2000 ft of VCM plant)
.*1.95
3A - Sourth-West (1000 ft of VCM plant)
^1.95
5A - West
(1000 ft of VCM plant) (moring sample) .*1.95
5B - West
(1000 ft of VCM plant) (afternoon sample) *1.95
6A - West
(2000 ft of VCM plant)
*1.95
7A - Front of Rico Chemical Industries offices
*.1.95
Attached to this report you will find the following:
1. VCM Plant Job Areas Map 2. VCM Storage Area Map 3. Off-Site Sampling Point Map
Attachments
cc D.F. Ferguson K.R. Mesloh K. Ezelle M. Juves J. Torres H. Ramirez K.W. Richardson Dr. Perez Roig J. Soto,^^-^'
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