Document EdVo15DD159Q06vL0Y76ZjDDg

ABD00209978 COMPLIANCE PLAN CAPITAL ITEMS REACTOR VALVE LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT August 6, 1985 Frank G. Jeanson Process Engineer REVIEWED AND APPROVED BY: Veldon E. Messick Chief Process Engineer ABD00209979 COMPLIANCE PLAN CAPITAL ITEMS REACTOR VALVE LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT TABLE OF CONTENTS I. PURPOSE AND PROCESS DESCRIPTION II. INSTRUMENT SPECIFICATIONS III. DRAWINGS ABD00209980 COMPLIANCE PLAN CAPITAL ITEMS REACTOR VALVE LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT I. Purpose and Process Description The purpose of this design is to provide the valves on the reactors and charge systems with accurate indication in the control room of the valve position. The existing limit switches do not provide this accuracy, since they are operated by the position of the actuator and not the actual valve stem. This type of operation does not take into account the possibility of shearing between the valve stem and actuator, which has occurred here in the plant. This poses a potentially hazardous situation for a VCM release. This design will provide each of the designated valves on the reactors and charge systems with a new limit switch that operates on the position of the valve stem. These new limit switches will provide accurate indication in the control room and eliminate the hazard of a valve being open when it*s actuator position is showing closed. A total of 107 valves will be equipped with this new type of limit switch. These limit switches will be mounted on the bracket between the valve and the actuator. Drawings of several different types of valves with the new limit switches are attached. Table I lists the valve location and manufacturer. Table II lists the different types of valves, quantity of each and actuator type. ABD00209981 i TABLE I Reactor 745 + 700 600 + 500 600 500 400 Valve Location Size VCM Charge 6" VCM Charge 6" Chem Wash Rtm. 6" Hot ^0 Charge 6" Sewer 6" Dump 6" Evacuation Recovery Evac./Rec. Vent 8" 6" 8" 4" VCM Charge VCM Charge Chem Wash Return Hot ^0 Charge Sewer Dump 6" 6" 6" 6" 6" 6" Evacuation Recovery Evac./Rec. Vent 6" 6" 6" 3" Vent 3" VCM Charge 6" VCM Charge 6" Chem Wash Rtm.. 6" Hot H2O Charge Sewer Dump 6" 6" 6" Evacuation Recovery Evac./Rec. Vent 6" 6" 6" 3" 300 VCM Charge 6" VCM Charge 6" Chem Wash Return 6" Hot H2O Charge 6" Sewer 6" Dump 6" Manufacturer TuFline (Plug) 300 TuFline (Plug) 300 Jamesbury (Ball) TuFline (Plug) 150 Jamesbury (Ball) Jamesbury (Ball) TuFline (Plug) 150 TuFline (Plug) 150 TuFline (Plug) 300 TuFline (Plug) 300 TuFline (Plug) 300 TuFline (Plug) 300 KTM E0106 (Ball) TuFline (Plug) 150 TuFline (Plug) 150 WKM 6FB112 (Ball) TuFline (Plug) 150 TuFline (Plug) 150 TuFline (Plug) 300 WKM (Ball) 3RB100 TuFline (Plug) 300 TuFline (Plug) 150 TuFline (Plug) 150 WKM (Ball) 6FB123 Module 310C TuFline (Plug) 150 Durco (Plug) 6411 WKM (Ball) 310 TuFline (Plug) 150 TuFline (Plug) 150 Jamesbury (Ball) WKM (Ball) 3RB100 310C TuFline (Plug) 150 TuFline (Plug) 150 KTM (Ball) E0106 TuFline (Plug) 150 TuFline (Plug) 150 WKM (Ball) 6FB112 310 B ABD00209982 Reactor Valve Location Size Evacuation Recovery Evac./Rec. Vent 6" 6" 6" 3" 744 743 742 + 741 VCM Charge 6" VCM Charge 6" Chem Wash Rtrn. 6" Hot H^O Charge 6" Sewer 6" Dump 6" Evacuation Recovery Evac./Rec. Vent 6" 6" 6" 3" Charge System New Module Charge Pumps Suction 8" Discharge 6" Old Module Charge Pumps Suction 8" 8" Discharge 6" 6" Manufacturer TuFline (Plug) 150 TuFline (Plug) 150 TuFline (Plug) 300 TuFline (Plug) 300 Durco (Plug) 6411 TuFline (Plug) 150 WKM (Ball) 6F-B130 310B WKM (Ball) 6X4-B102 WKM (Ball) 6X4-B102 WKM (Ball) 6F-B112 310B TuFilne (Plug) 150 TuFline (Plug) 150 WKM (Ball) 6RB122 WKM (Ball) 3KB150 WKM (Ball) 8RB10 310 WKM (Ball) 6RB102 TuFline (Plug) 150 TuFline (Plug) 150 Durco (Plug) Fig 0431 TuFline (Plug) 150 ABD00209983 ABD00209984 COMPLIANCE PLAN CAPITAL ITEMS REACTOR VALVE LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT III. Instrument Specification Item PLS-101 through 207 Description Promimity Limit Switches ABD00209985 PLANT ITEM NO service Conoco Inc. Engineering Center Ponca City. Oklahoma SPECIFICATION SWEET J, PROJECT. r^,<s".^w T7 SPECIFICATION SWEET pointci no -- A l Ml ^__ f)Air f~-Q -- -- iM) Ull . *.*AIr "V M(() Ml AMMJJ HY \i rC'fv' k() Nl, V. L. I I 4,, __ , P\___^ -- \0\ -TAr^ ^07 rr^-v -- / r- " " *- S<?r / ' : to :<? _ . ck,\ ,7 'T "i ^ Lccar'^A : 0^ Or^ic:r a?v^v^e'' /e c* .\ n- maiviS-s- c~ Arer I < (^<3 ModcA 7/2.77V r C Of/* J y :;Wf j -c ~ Cr i ^ i ' ix Oo4^-<A 1 3. r c y* ei ' r\o ^PT '. *yir<p r>conJ.Ai i- e.fxclx . - /J>P Q~r- ~^t3cD o y. ~ r- . ' /1 -- I r-Jr y vv, i -a 1 S'' ^ /, '3 ' ' >Xs * 4 441 S SHEET______________ Of Rf V --r Series 70 Switch A Rugged and Dependable Line of Totally Enclosed Proximity Limit Switches from General Equipment & Manufacturing Company, Inc. Bm: *ri SS9%., m y-+p* %w* LSkx?-',?* . '**i4'*>k RW* _.s3M K ** * v&-i. ; `' v ^Vl* V ABD00209987 End Cap: .050" Stainless Steel (304) End Cap, available with thicker End Caps for higher pressure. Pressure Options: Normally the standard 5/8" diameter will withstand 2000 PSI. Larger cases with thicker walls and front End Caps will allow the switch to function at much higher pressures (up to 10,000 PSI). Certification available as factory option. Case: 300 Series Stainless Steel case, plain or threaded body (5/8-18 NF). Different body lengths available, SEE options on MODELS AVAILABLE. Magnets: Made with a high energy product magnet. An excellent coercive force which converts into grams of Contact Pressure for reliable operation. Meets MMPA Specifications. External Threads: Machines to meet SAE 5/8-18 UNF Specifications. Units available with or without threads. Contacts: Type Silver, Cadmium Oxide, resists welding and is some of the most widely used Contact Material in the industry. Sized to withstand approved ratings. Hermetically Sealed Contact Chamber. Bearing: Consists of a finely ground Stainless Steel Pin and durable plastic housing. Sized to withstand a wide temperature range. Resists seizing and gives millions of free operations. Potting: Terminal cavity filled with epoxy resin com pound for sealing and mechanical support of wire/ cable connections. Body Tube: Made of Free Mechanical Stainless Steel. Resists most all harsh environments and withstands high working pressures. Impervious to water, oils and gases. Internal Threads:1/2-14 NPT. complies with CSA requirements for Explosion Proof Applications. Wire or cable leads available to meet Customer's Specifications. r ABD00209988 When time, accuracy, and dependability count... you can count on the 70 Series GO Switch. * Maintenance free; engineered for precision, performance and reliability. The standard 70 Series GO Proximity Limit Switch has been designed and built to rugged specifications for use in most industrial and environmental applica tions. Each switch is totally enclosed, hermetically sealed and capable of operating in hostile environments. The standard stainless steel housing is impervious to oils, caustic acids, water laden areas and most Standard Models atmospheric conditions, with a broad operating temperature range. (See specification) Many different models of the switch are available for your design needs. (See ordering information for specifications, detail and options.) Hazardous Location approved models for Class I, Division 1, All Groups -~\ iFr**' Model 713360 No conduit connection, 18" 3 conductor cable with water resistant squeeze connection, type 300 stainless steel housing with 54-18 NF x 1.5" threads with 2 lock nuts. Model 713570 A NPT conduit outlet, 18" 3 conductor cable, type 300 stainless steel housing with 54-18 NF x 2.813" threads with 2 lock nuts. Model 713524 Vt NPT conduit outlet with 18" potted. 3 conductor cable, type 300 stainless steel housing, no threads. UMMWMttllinilll Model 713420 No conduit outlet. 18" potted, 3 conductor cable, type 300 stainless steel housing; no threads. Model 713660 No conduit outlet, 18" potted. 3 wire leads, type 300 stainless steel housing with 54-18 NF x 1.5" threads with 2 lock nuts. Model 713564 'A NPT conduit outlet with 18" potted, 3 conductor cable, type 300 stainless steel housing with 54-18 NF x 1.5" threads with 2 lock nuts. Model 713460 No conduit outlet, 18" potted, 3 conductor cable, type 300 stainless steel housing with H-18 NF x 1.5" threads with 2 lock nuts. Model 713720 'A NPT conduit outlet with 18" potted, 3 wire leads, type 300 stainless steel housing, no threads. Model 713574 A NPT conduit outlet with 18" potted. 3 conductor cable, type 300 stainless steel housing with 54-18 NF x 2.813" threads with 2 lock nuts. Model 713520 A NPT conduit outlet, 18" 3 conductor cable, type 300 stainless steel housing, no threads. Model 713760 Yt NPT conduit outlet with 18" potted, 3 wire leads, type 300 stainless steel housing with 54-18 NF x 1.5" threads with 2 lock nuts. Model 713724 'A NPT conduit outlet with 18" potted, 3 wire leads, type 300 stainless steel housing, no threads. IMMMUUmMUM* Model 713560 A NPT conduit outlet with 18!' 3 conductor cable, type 300 stainless steel housing with 54-18 NF x 1.5" threads with 2 lock nuts. Model 713770 Yt NPT conduit outlet, 18" potted 3 wire leads, type 300 stainless steel housing with 54-18 NF x 2.813" threads with 2 lock nuts. Model 713764 'A NPT conduit outlet with 18" potted. 3 wire leads, type 300 stainless steel housing with 54-18 NF x 1.5" threads with 2 lock nuts. Approved switches are in * compliance with current bulletins 1243,1273 and 1308. Model 713774 'A NPT conduit outlet with 18" potted. 3 wire leads, type 300 stainless steel housing with 54-16 NP x 2.813" threads. These switches are U/L and CSA approved for industrial control, general purpose use. See hazardous location approved models in Column 3, this page. ABD00209989 TOLERANCES Union otherwise 8pec*fled Angle* 1*. Fractions: 1/3T. .XX .01". .XXX .005" Surfaces must bs Concentric, Parallel. Fist A Squsrs (ss applicable) to etch other withinT.I.fi. I' NO. REVISION DATE BY APPD. MATERIAL LIST Item Qty. Description Dwg. No. 1 1 Switch Activator V126411-1943 2 2 Mounting Bracket V126411-1944 3 4 1/4-20 x 1/2 Hex Hd. Screw 4 4 1/4 L.W. 5 2 5/8 Shakeproof L.W. 6 4 5/8 F.W. (1-5/16" O.D.) TAP I/1-20UNC INSTALLATION INSTRUCTIONS 1. Disassemble Actuator and Coupling from i ACTUATOR MTG. BRK T. COUPLING Valve and remove existinq pointer. 2. Slide Switch Activator (item 1) onto drive shaft. 3. Drill and Tap Actuator Mtg. Brk't. for 1/4-20UNC screws and attach Mount ing Bracket (item 2) with items 3 & 4. 4. Mount GO Switches in Mounting Bracket (item 2) with two jam nuts supplied with switch and washers items 5 & 6. to 5. Adjust Switches in slots on Mounting BRacket (item 2) to sense Switch Activator (item 1) in full open and full closed positions. Note: 1. GO Switches are not included in V.I.P. (Valve Indication Package) and should be ordered separately. 2. Use Model 713774 GO Switches. ' //9 a ^ 76? Bl/C OWN. BY RON S. CHK. BY APPO. DATE 9-28-83 MMIM** ** **** " 7 70 SERIES GO SWITCH V.I.P. ON DURCO 6" 150# G411 Valve WITH BETTIS ACTUATOR FOR CONOCO GQGENERAL EQUIPMENT A MANUFACTURING CO.. INC. SM0 FERN VALLEY ROAD P.O. BOX 37290 - -- LOUISVILLE. KENTUCKY. USA. 40233 SYSTEMS (802) Ml 2399, TWX110-636-2780 iMBNI DWG. NO. REV. V126411-1942 ABD00209990 TOLERANCES Unto* otherwise specified Angles: 1*, Frictions: 1/32". XX .01". .XXX .00S" Surfaces must be Concentric. Parallel. Fist & Square (as applicable) to each other within _ T.I.R. ACTUATOR MOUNTING BRACKET NO. REVISION DATE BY APPO. Item Qty. 11 21 31 44 54 62 72 MATERIAL LIST Description Cwg. No. Switch Activator V907310-1951 Mounting Bracket V907310-1952 Set Screw #12-24 x 1/4 1/4-20 x 1/2 Hex Hd. Screw 1/4- L.W. 5/8 Ext. Tboth L.W 5/8 F.W. GOD SWITCH ACTUATOR MTG. BRKT. DRILLS TAP 1/4-20 UNC (4) HOLES GO SWITCH ORIVE SHAFT INSTALLATION INSTRUCTIONS 1. Remove.Actuator, Coupling and Existing position indication plate. 2. Slide Switch Activator )item 1) onto drive shaft and secure with set screw (item 3). 3. Assemble GO Switches to Mounting Bracket (item 2) with Jam Nuts supplied with switches and washers items 6 & 7. 4. Place Switch mounted on bracket on sides of Actuator mounting bracket and align switch with Activator (item 1) then natch drill Actuator mounting bracket with holes in Mounting Bracket (item 2) Secure" with items 4 & 5. 5. Switches should sense Switch Activator when Valve is in full open and full closed positions. FIG. 2 NOTE: GO Switches are not included in V.I.P. (Valve Indication Package) and should be ordered as a Separate item. DWN. BY RON S. CHK. BY DATE 10*5-83 APPD. wanct duiuhwm MlMMWWMl SSmSSmSSw5wm7 *** 70 SERIES GO SWITCH V.I.P ON W-K-M 310 BALL VALVE q." FOR CONOCO GQGENERAL EQUIPMENT & MANUFACTURING CO.. INC. 3300 FERN VALLEY ROAD P.O. BOX 37200 rilJLrLTJ ____ LOUISVILLE. KENTUCKY. USA, 40233 SYSTEMS (902) 000-2300, TWX 010-636*2730 EMMSIII DWG. NO. REV. V 907310-1950 ABD00209991 Angles: r. Fraction* 1/3T. XX .01". XXX 005" Surfaces musl be Concanirtc. Parallel. Flat & Square (as applicable) lo each other within T I.R NO REVISION OATE BY APPO. ACTUATOR MOUNTING Item Qty. 1 ~i 2l 3l 44 54 62 72 MATERIAL LIST Description Dwg, No. Switch Activator V907310-1955 Mounting Bracket V907310-1954 Set Screw #12-24 x 1/4 1/4-2C x 1/2 Hex Hd. Screw 1/4- L.W. 5/8 Ext. lboth L.W 5/8 F.W. FIG. I INSTALLATION INSTRUCTIONS 1. Remove Actuator, Coupling and Existing position indication plate. .2 Slide Switch Activator (item 1) onto drive shaft and secure with set screw (item 3). 3. Place Mounting Bracket (item 2)onto Actuator Mtg. Brk't. and nark position of two holes. Drill and tap for 1/4-20 UNC holes. Secure Mounting Bracket (iter (item 2) with items 4 & 5. 2) 4. Screw GO Switches into Mounting Brk't. (item 2) till Gap between end of switch & Switch Activator (item 1) is approx. 1/16". Secure with Jam Nuts that are included with Switches and with washers (items 6 & 7). 5. Switches should sense Switch Activator when Valve is in full open and full closed positions. NOTE: GO Switches are not Included in V.I.P. (Valve Indication Package) and should be ordered as a Separate.item. OWN. 0Y (/ RON S. CHK BY 0AT6 10- APPO. NOfC mnm 70 SERIES GO SWITCH V.J.P. ON W-K-M 310 BALL VALVE 6" FOR CONOCO GENERAL EQUIPMENT & MANUFACTURING CO . INC ft 3300 FERN VALLEY ROAO ^ 1 # P.O. BOX 37390 LOUISVILLE. KENTUCKY. USA 40333 SY5TFM5 (302) 980>23M. TWX |IO-US'27M raSMt OWG. NO. 1 RV. V 907310-1953 , ABD00209992 TOLERANCES Unless otherwise specilied Angles: 1*. Frictions: 1/32". .XX .01". .XXX .005" Surfaces must be Concentric. Parallel. Flat & Square (as applicable) to each other within T.I.R. NO. REVISION OATE BY APPO. MATERIAL LIST Item TTtyT Description Dwa. Mo Switch Activator V402800-1948 Mounting plate V402800-1949 #10-24 x 1/2 Rd. Hd. Screw #10 Ext. Tooth L W. GO SWITCH (OPEN) MATCH DRILL FOR THREE (0-24UNC-2B THREADEO HOLES ACTUATOR MTG. BRKT. GO SWITCH (SHUT) INSTALLATION INSTRUCTIONS With Valve Actuator removed slide Switch Activator (item 1) onto drive shaft as shown in figure 1. To Mount Mountino Bracket (item 2) match drill and tan for three #10-24 UNC screws and attach item 2 to Actuator mountinn bracket with items 4 & 5. Screw GO Switches into threaded holes on Mounting Bracket (item 2) and secure with jam nuts included with Switches. 4. Adjust Switches to sense triangular bars on Switch Activator when Valve is in full open or full closed positions. GO SWITCH JAM NUT FIG. 2 FIG. 3 OWN. BY RON S. CHK. BY APPD. ) OATE 10-3-83 ssmiRiioKisimrs7z, / Zio I? 70 SERIES GOSWITCH V.I.P. ON KTM 6" VALVE E0800 WITH JAMESBURY ACTUATOtf FOR CONOCO GQGENERAL EQUIPMENT & MANUFACTURING CO.. INC. 3300 FERN VALLEY ROAD P.O.BOX37290 . . __ LOUISVILLE. KENTUCKY. USA. 40233 SYSTEMS (SOS) 969*2386. TWX 810-536-2786 MMSI DWG. NO. REV. V402800-I947 I ABD00209993 TOLERANCES UaIms otterwitt ptctfM Aft***. 1\ Fficttoo*. 1/3r. JCX 01". .XXX 005" Surtacw mu*t f Cooo*mrtc. PtrtIM. Flat ft Squtr* ( appUoabia) to aacfi othar wtthta T.I.R. MATCH ORILL SHAFT J25 TO .129 DlA. X3/8 0EEP-1 . r0fl,LL * TAP SHAFT FOR NO. REVISION DATE BY APPD. MATERIAL LIST Item Qty. Description Dwg. NO. 1 1 Mounting Bracket V782067-1935 2 1 Switch Activator V782067-1936 3 1 Rollpin 1/8 x 1/2"long 4 1 1/4-20. x 5/8 Flat Hd. Screw 5 4 1/4-20 x 3/4 Hex Hd . Screw 6 4 1/4 L.W. 7 2 5/8 Ext. Tooth L.W. 8 4 5/8 F.W. (1-5/16 O.D.) GO SWITCH ACTUATOR mtg. plate VALVE DRILL 8 TAP (4)HOLES 1/4-20 UNC 9/16 OEEP FIG. I GO SWITCH ACTUATOR COUPLING INSTALLATION INSTRUCTIONS 1. Remove Valve Actuator and Coupling from Valve. 2. Machine notch in coupling to 7/8" depth as indicated in view A-A. 3. Drill & tap top of shaft for 1/4-20UNC x 1/2" deep hole. 4. Place Switch Activator {item 2) on shaft and secure with flat head screw (item 4 Then orient Switch Activator as shewn in figure 1. Match drill shaft with hole in Switch Activator and drive rollpin (item 3) into hole to prevent rotation. 5. Fit Mounting Bracket (item 1) to sides of'Actuator mounting plate support and nark location of four mounnting holes, drilj. and tap four 1/4-20UMC x 9/16 dp. Then secure Mounting bracket (item 1) with items 5 6 6. 6. Insert 00 Switches into slots on Mtg. Bracket (item 1) and secure with two jam nuts that ocme with switches and washers items 7 & 8. 7. Adjust Switches to sense Activator (item 2) in full open and full closed positions. FIG, Z OWN. BY RON S. OMttV APPD. DATE 9-12-63 sSSShcL GENERAL EQUIPMENT 70 SERIES GO SWITCH V.I.P. ft MANUFACTURING CO., INC. mm mat vauiy mao ON TUFLINE 067 6" PLUG VALVE po aounm E m ftWUft, imwtucky. UBA. VALVE SHAFT ^ tm NMNft TWX ItNftlM . INDICATION tmw.--------------------V782067-1934 ft 9m.