Document Ed1DooE984292QvgyzDBGyvq0
0G 4
CODE KO-909-D PKG
.JliHJL--1982-
dat e
LOT NUMBER f
STD. HRS.
TIME __
PROCESSES
$, ) K0-909-D <C)
< >' .
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APPROVED BY FWP 03/25/82
.M JOB NAME: 4KO909DMC
CG 01 01
01
W/ ..
CODE YC-16-B YC-16-B
YC-16-B
yc~/i> 6
PQ LOT ^ 3$^4
93 AAiebt-
93 bAft-T**
q$ 6J/W2
LBS / ,r*VVJ/j <?e>*0 //ST?
^roS
EST. WT. 5243* LBS.
REG!. NO. < U S^/ >
Equip
NAME 'KROLOR* .ORANGE Y
NON-BLEEDING
USE
ACCT
LBS NCODE LBS
"BEFORE USING SV, MAKE SURE THAT N-28-D LINE -.
TF ANY T V R| ANKFA OFF *
RUN 60* (990 G) WATER INV-2i1. SET AGITATOR ON
HIGH SPEED
WEIGH IN DRUM AND POUR IN
DUMP IN AND STIR 5 MINS.
LOT.-
r ec o r d:
JyJ.zZ-r--
f in
480 I 32-D ?JFX50a IYC16B'
'gyr{.
480
ADJUST TO 75" <1275 G> *NOTE: VOLUMES HIGHER StN 75" MAY CAUSE DUSTING IN EXHAUST HOOD.
WITH AGITATOR ON LOW SPEED PUMP V-211 THRU | HOMOG AT 2800-3200 PSI INTO V-208
| WHEN V-211 MTY,WASH COLOR.THRU HOMOG WITH MIN 1 OF HOT WATER AT 280^3200 PSI INTO V-208
^TlRECORD: V-208 VOL-. s5____' & ADJUST TO 54*<1890G)
INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
2^1 I
10* <514 G) WATER INTO V~
START
AGITATOR S INSTALL TEMP. CHART
PUMP V-208 THRU HOMOG AT 4800-520 PSI IN
RECpRti:, TIME ST ART
TOTAL MINUTES 'J_
V. I
I IF HOMOG PRESSURE FALLS BELOW 4800 PSI, WAY VALVE'WILL RECIRCULATE SLURRY TO V-208
WHEN V-208 MT, RUN IN 5" (240 G) WATER 8. PUMP
I THRU HOMOG AT 4800-5200 PSI INTO SV
WHILE HOMOG, RUN 6* <284 G) WATER INTO V-349: I
(UN 1000* WATER INTO.V-384 & HEAT TO 110-120*F |
:iGH INTO V-384 & PUMP TO V-349'
I 2500 | 32-D
I U "RUN 1000* WATER INTO V-384 & PUMP TO V-349
>J V-349 TO 19* <899 G> & STIR 15 MIN
i r RECORD DENSITY :/^&G/ML (1 .091-1.094)
SV II^Oh EN S-11 HpMOGJJSMP'LETE, ADJ SV TO 60"(3084 G)|
I 1?*TRECORj): FH/a.L%l ADJ TO 11.1-11.3 USING N-7-D |
| I DIJ^fTED TO 5X110 PARTS WATER TO 1 PART N-7-D) i
ASSUME 50X |
SIPHON N-7-D INTO SV 8, RECORD: PHMt.% , ~
I
I HEAT TO 19G.--194*F IN 55-65 MIN & RECTHT/^i? _*F |
I 4. RECORD: /jJL#F
I
I NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON I
COMPLETION OF HEATING.
I
i:
( 7-D I
2500
EQUIP MENT |-
PAGE>^ CG 04 KQ-909-D TYP JOB NAME: 04KQ909DMC
I USE f N- IACCT I LBS U CODE I LBS
WHILE HEATING SV, RUN 49* <1348 G) WATER INTO I
43 |
ER IN FROM V-386
I.
STIR 15 MIN OR LINGER
*
|
I REC0BD: DENSITYG/ML < 1 .018-1 .020)
'I
27-D | 373
EN $ 20 HEATING COMPLETE, RECORD: PHJ&r?
T V-343 ACID PUMP AT 69 SETTING <225 MIN)
-349 SILICATE PUMP AT 54 SETTING <180 MIN)
IMMEDIATELY METER IN V-343 & V-349. MAINTAIN SV|
AT 190-194F DURING STRIKE
RECORD:
START
FINIS
MINUTE
"343 21?
JLlz
*349
TIME V-343
V-349
SV NORMAL
INCHES IINNCCHEHDEt S^.H,*^
PH
AT 20 MIN
<i7)Jy' r Jici (9.3-10.0)
. 40 MIN 7-95? <41 >
9.3-10.0)
1 HR -St-5i<37 >33fc < 13) lM %tJ39- 3-10.O)
2 HRS' ^323)M < 6)J2?"f*fS9. 3-10.0)
- 3 HRS ?_I>i0)yZ5,,< 0)^_- 7li*6_(9. 3-1010)
FINISH
'3 <*
5L-JL< 7.5-8.5)
tfoTE IF PH.DROPS BELOW 9.3 IN FIRST HOUR, STOP
PUMPS 6 SEE SUPV. IF FINAL PH IS ABOVE
8.5; ADJ TO 7*5-8.5 & RECORD: _^_.PH
ASSUME 77% I
*&=*
27-D M"S0,,.,A-'|-"50
385; 7
lADD 60 * <465 G) WATER TO V-385 ADD 6 STIR FOR 2 MIN FOR S 63
ASSUME 50% I 296
'
387 8
|3iPP)URING STRIKE CHECK LEVEL IN V-3S7.
ISCk-rf LOW LEVEL LIGHT IS NOT LIT, GO TO S-37
`
|3T[ IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING-
THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
STEARATE. MAKE-UP PROCEDURE,
I
I I l I I
I 7-D 1 148
RUN IN 27' <268 GAL).- DO NOT MAKE UP .THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE. Y BETWEEN END OF STEP 43 HEAT-UP AND TART OF STEP 53 HOMOGENIZATION SHOULD BE SS THAN 30 MINUTES. ON STEAM & AGITATOR ST TO 37` <366 GAL) AT 178-182*F BADGER METER FOR 590* IN FROM V-387 THRU UNDERSURFACE ISTRIBUTORS- AS FAST AS POSSIBLE
I SHUT OFF PUMP
' - . '
'
i4V>flR 30 MIN AT 178-182#F FOR S 53
\4&H DO NOT SHUT. OFF AGITATOR
;
"
*
I 432 T 54.'I 54
1 6 9-A 155-A 160-A
482 54 54
SV T4^i1>HfN_V-349_MTT~RINSE_iN"wifH"MINIMUM~WATER_&_~" |'
JT SET PUMP AT ZERO SETTING fi0 |4\fT [1 JWHEfN- V-343 MT, RINSE IN WITH MINIMUM WAIER
TURN OFF PUMP MOTOR
SITIR 60 MIN AT 190-194*F
!1
I
DUP050046935
EQUIP MEN!
PAGE 3 CG 04 K0-909-DCOMTY.P JOB NAME: 04KO9O9DMC
USE LBS
N- ACCT CODE LBS
;AT TO 19S-2O0#F IN 5-10 MIN
CLOSE WATER LINE & DISCHARGE VALVES AT STEARATE
PUMP
-
OPEN V-38S DISCHARGE VALVES TO STEARATE PUMP.
INLET
a
OPEN WATER VALVE AT STEARATE PUMP & RUN WATER '
-THRU HOMOG AT 2900-3100 PSI TO SEWER
WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE
TO SV 6 CLOSE VALVE TO .SEWER
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
TURN ON PUMP & HOMOG V-388 TO SV AT 2900-3100
SI. MAINTAIN SV AT 1.98-20*F.
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE
^TF'AR&TF' PI IMF*
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT JATER FROM HOT WATER MIXER '
OFF HOMOG & STEARATE PUMP 5 MIN AT 198-200*F j50^SWOT^OFF STEAM \^LJiUrf XH ALUM USING BADGER METER
.
I
I. I
I 950
ISH- ALUM Llj^WITH WATER IRD; PHJs Su . (3,4-3.8)
I i
IF NECESSARY, ADJ F`H TO 3.4-3*8 (DOWNWARD ONLY) I 6 RECORD: PH^_^ NOTE: USE LIQUID ALUM,
N-115-D* ADD TO SV VIA BADGER METER. STIR
I ^K""'5 MIN. AFTER EACH ADDITION.
ASSUME 50%
|63 I.JWN' IN N-7-D, FROM S-32 IN 4-6 MIN & STIR 5 MIN
RECORD: PH.^O <6.2-6*4) 6 IF NECESSARY, ADJ
TO PH 6*2-6.4 & RECORD: PHjfajJl ASSUME 78%
^DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50%
I-----1 I I.
'SIPHON N-7-D INTO SV
DO NOT STOP AGITATOR
I
I.
115-D
11 5-D 27^7-
475
5^-3^ J
/ 2-"<3 -
/j
DUP050046936
DUP050046937
^SSt^
DUP050046938