Document EBVg53Dm44KM9J50YOr4Kw24

PER TRI REACTOR INSTRUMENT LIST Work order #: INSTRUCTIONS: DATE L___ L Work required will be highlighted and unuei] i iiLu * 1 O i Hi is to be returned to Per Tri maintenance coordinator after all the jobs have been completed. The form in itself is a reminder for the foreman/ mechanic and a record for operations. Please indicate the date when the job was completed on the blank provided. ~ A. Flow control valves Inspection of control valves is to include verification of full travel stroke of the valve. Also valve components such as packing bolts, top works, positioner, tubings, etc. are to be in good working order. For items 1-6 inspection will include pressure checking the signal tubing from the controller to the control valve. ______ 1. Inspect. overhaul. repack Op FCV. ______ 2. Pull, inspect. overhaul. repack HCL FCV. ______ 3* Pul 1, inspect. overhaul, repack N? to mixed feed header MLS. --------- 4 Pull, inspect. overhaul, repack N? to 0; riser MLS. ______ 3. Inspect. overhaul flush water valve(s). --------- 6. Inspect, overhaul, repack solenoid valve to O2 header. Inspect, overhaul, repack solenoid valve to mixed feed header. 8. Remove. Inspect. overhaul. repack blowdown valve. 9* Inspect. overhaul. repack steam to organic vaporizer FCV. B. Level control valves 1. Inspect. overhaul, OL, w Inspect. overhaul. ~ -- su v \r.r 1 nr C. Orifice plates Inspection of orifice plates will consist of visual inspection for wear, nicks and roundness of the orifice. The orifice is to be measured. Any discrepancies should be reported. ______ 1. Inspect HCl feed flow orifice plate. ______ 2. Inspect organics flow to vaporizer orifice plate. Disconnect impulse lines- at the transmitter for water washing of the process line. This indication has not been correct for this last run. _____ 3. Inspect steam flow to vaporizer orifice plate. ______ 4. Inspect reactor vent flow orifice plate. ______ 5. Inspect N? to 0? riser orifice plate. ______ 6. Inspect N? to mixed feed header orifice plate. _____ 7. Inspect 0? orifice plate. D. Flow transmitters Prior to zeroing flow transmitters the signal tubing from the transmitter to the recorder/controller will be pressure checked. ______ 1. Zero and cal i brat e HCI. feed flow transmitter. ______ 2. Zero and cal ibrate organic.; to vaporizer flow trans mitter. ______ 3. Zero and calibrate steam to vaporizer flow trans mitter ______ 4. Zero and calibrate reactor vent flow transmitter. ______ 3. Zero ana cai <>[*>_ 0_- feed flow transmitter. ______ C Zero and calibrate Ns to Os riser flow transmitter. ______ 7. Zero and calibrate N? to mixed feed flow transmitter E. Pressure__t ransmit t e r s Proof test of pressure transmitter' loops is to consist of the foilowing: A. Calibrate the pressure transmitter PAGE 2 OF 5 SL 021226 NO. 91"1145 B. Pressure check the signal tubing from the transmitter to the recorder/contro11er. C. Check the recorder with 3#, 9#. and 15# output signal from the transmitter and verify 0%. 50%. and 100% recorder readings. D. Check the alarms for visual and audible indications and verify that alarms are occurring as follows: Set High Low Dev Organic Press. 20/70 ______ ______ ______ Primary Inlet DEV ______ ___ __ ______ Secondary Outlet 30# _____ ______ ______ Reactor Dome 35#_____________ ______ ______ E. Zero the transmitter to the recorder. 1. Proof test organic line pressure transmitter loop. Check connection to vent piping for damage. 2. Proof test reactor dome pressure transmitter loop. 3. Proof test primary inlet pressure loop and enter into proof test records. 4* Proof test secondary outlet pressure loop and enter into proof test records. fallowing- items 5 and 6 the signal line from the transmitter should be pressure checked prior to zeroing the transmitter. ^- Zero and calibrate high pressure Dowtherm pressure 1ransmi11 ei . 6* Zero and calibrate low pressure Dowlherm pressure t ransmi11 er. Level transmitters 1 . Remove vaporizer's east f 1 oat c.hamher . Prepare i t for hydroblas ting. Inspect/clean nozzle prior instal1ation. Install vent and drain valves. Remove side drain and plug nozzle. Install plugs on vent and drain valves after the indication has been calibrated. Reinstall heat shields. 2 . Remove vaporizer's west f1 oat chamber. Prepare H -Lot hydroblast ing. Inspect/clean nozzl e prior ins tallation. Install vent and drain valves. Remove side drain and plug nozzle. Install plugs on vent and drain valves after the^ip^iG^'f'4S>V has^^en calibrated. Reinstall beat Subje*,^,-Val hist Couv t Of 14th 91-114 SL 021227 Zero and calibrate degasser COKF10 1 -k1j ' Protective _ Ji de.r S1u4btjhecOt ud"''.rial Di;li4s5trict Court level transmitter. Check flush water rotameter. Thermowells and thermocouples When hooking thermocouples back up. verify by L&N change that the wire is being hooked to the right thermocouple. 1. Replace reactor dome thermowells and thermocouples. Check each thermowells for weld defects. 2. Rep 1 ace reap mi ne-rmoweiis and thermocouples. Check each thermowel1s for weld defects. 3. Inspect Rx vent Iine thermowel1 and nozzle for corrosion problems. Pressure control valves For the following items 1 be stroked and it should be fully open and fully closed controller output pressures 4 the control valves should verified that the valves are at their respective as indicated. 1- Inspect. overhaul, repack Dowtherm 3(o) - 7(c) valve. 2. Inspect. overhaul, repack Dowtherm 7(c) - ll(o) valve. 3 Inspect overhaul, repack Dowtherm ll(o) - 15(c) valve. 4 Inspect. overhaul, repack both Dowtherm 11 psig valves. Valves open, close at 11#. For the following items 5 and 6 inspection is to include: A. Pressure checking the signal tubing from the controller to the control valve. B. Inspecting and correcting any deficiencies in the positioner or valve top works assembly. C. Observing and verifying full travel and smooth stroke of the valve. 3* Inspec t. overhaul, repack reactor vent MLS. 6* Inspect. overhaul, repack reactor pressure control valve. PAGE 4 Or 5 SL 021228 VJ . ivi j s ce I i aneous 1 . Rod*-cml ni trogen tubing's to 0? and organi c pi ping. Repair/change pressure gauges that are not at zero. 2. Test run, repair L & N. 3. Inspect. clean, repair rotameters. IMPORTANT NOTES We need the blanks filled out on the pressure trans mitters proof test even if there was no difference from the desired settings. When reconnecting the organics flow transmitter orifice plate impulse lines, check them for plugging problems. Drain any liquid (probably water) from the transmitter's impulse lines. Fill lines. The deviation for the primary inlet transmitter is:+3.-3 If the need arise to pull a control valve, cover the flanges to prevent foreign material from entering the system Check nitrogen selenoid valves for leak through at the bench SL 021229 ject- ttoo o X4tU 140- nisi*'-'" PAGE 5 OF 5