Document Dv7KQZGzRon6nmQkamyBaj354
FILE NAME: Copeland (COP) DATE: 1958-1981 DOC#: COPOOl DOCUMENT DESCRIPTION: Company Specifications
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COP 0083
BJMcMt rab tt/N 13-210-001 Retyped 7-3-B4 cb
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Product Engineering Specification
E815-114
Oat 9-27-62 Approved By
TITLE:
Gasket: Macerisi GP/Durold 3102 and D3102
1.0 MATERIAL
1.1 Description
M C ,,C0l Si'1
Thia material 1 A homogeneous bland a asbestos fibers and
inoitosil;bSf.-el.
iafcdcciton^ process which
permits extremely ufcMSdrm fiber treatment and encapsulation by
the elastomer.
1.2 This materiel nay be lagnateci to Base special dimanitonal tolerances with a neoprena latex a a binding agent.
2.0 GEMERAI REQUIREMENTS
2.1 Resistance to mixtures of Freon end oil in refrigeration compressors.
2.2 Resistance to torque loss and embrittlement at processing temperature of 290 5*7F.. for a minimum of four (41) hours
3.0 PHYSICAL PROPERTIES Typical Teal; Values
3-i & j s & t k a &
Density Tensile M.D.
Tensile CMD
Compressibility, yOOO pai
Recovery
gfifee pel pal
3 .2
Compressibility, 3000 psi %
1.30 4000 2799 (2000 min.) 19,1 (10-25) 40 (40 min.)
3.3
toss in Tsmslle Thickness Increase COttpteaiiMUty, 500C pal
f
foots in aooordanoe With A3TH 1170-62T.
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COP 0084
COP 0085
COP 0086
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VJftrsb m 13-309-001 Retyped i-l-Sft acb
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Product Engineering Specification
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Approved By:....ia.?.'*'*1,1.
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Gasket Material - Copelameclc Modela
1.0 m a t e r i a l 1.1 Description
5-1. io 4 1 ' P s7
These materials are hoocgenioua blends o asbestos fibers and
nitrile butadiene latex (HSR> (buna N> reduced by the 'beater addition process'* which permits extremely uniform fiber treatment and Incepsulation by the elastomer.
1.2 Approved Suppliera
Item I. Accopac AH892. Armstrong Cork Go.. Lancaster,
2.0 carnttatAL RaouiRagasrrs .
Z.l Resistance to mixtures of Kroons and oil In refrigeration compressors.
2.2 Resistance to torque loss and eaforlttlec&ent at processing .temperature of 290 * 5*P. for a minimum of 1A> hour.
3.0 gOPELAMD APPLICATIONS
Gaskets'for end covers, bottom plates, housing cover*, valve pads and terminal plates on Ccpelametic models.
* m i m i c s
tensile strength tensile strength Corapreastblllty
Recovery MWwity
H psi
pst. 3000 psi
4*00
<min> 2300
%
10-17
2 fain) 40
lbs./eu. ft. twin) 00
mumm,. : m m t m t * i i v M M i
COP 0087
COP 0088
l-JO-JS .lis tNSO-0l7.?-O)! rI TlF.
PHftDUC* ENiHNEERNG SPECIFICATION
ESiiii APPKOVCI) BY: J,
GASKlf HATER)AL P/DUKl 302C
HATBRlAj (Re.for to LSI-i)'j ftjrProcediirtgSpec3MciitloiO'
Co_srlt ioi
This material 3 hf.vwj/i'i/nuis hl?nilof ishast-'js fibers and ji.rvi
!jpile*
'>*the ^boater ;ntiHtlon'1prgr.*:-svibiStu.mii.r-rf
ur'tf^roi !'U;?r tf*/."lyntami i*nc.>}*'.:!* i<jriytiip **:r.
3IJ2i". i* a v.viM`'.'rin
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'll MilXtt(l`
Resi vi t, lorm.* toVr -J
.JS`3 fs''r. a iit!"i- :tT /.
COP 0089
thickness
Ihickiiaaa
.015" arid uniter; dii'1 to .MU'1; OS' and over ;
.il-'J frlarance fang plus .OS";
5. MMIiMSIOftiAL VARIATIONS (langt}) il);il width only)
Gaslict may be subject to dimensional change after cutting .0025" per inch). This variation is in addition to che ti
On euch drawing.
ft, STi/RAGK I.JFK
Mhxtatoustock rui-age .life i: months after date o f receipt of materia! it Coj'Ol'Atiii.
If tilt gasket are packaged in air tight container lie sto ra g e iiF e increased to 3 years.
7. .APPROVED SUP!'t.;i-.fti
Rogers Corporation, Rogers Conn. (CWiMroid. 3iu*t:j
MOUSL
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Marcm DISPOSI Compleu..|i Pf,
le
COP 0090
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COP 0091
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Product Kngineeriiig Specification
* CnjM.d lRlrd. i c Mudoi.s (Com pr<!:;ed /V ' vV/iC.
j .!>. &:o p e
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T h is s p e c i f i c a t i o n c o v e r s the m a te -v ia l req u i.rein en ts fu r g a sk e t.* use-', on C ipelaim ?: i c m o d e ls . T h is mat M i a l i s a hoinogcitioiip M t u j -<i iioaspr<ssac<J boaciJB f i b e r and n it t i e b u ta d ie n e (HHR) b in tier produce-.. by .th e " b e a te r a d d itio n " p ro cess w hich p erm its extrem ely c a ifo r n lib-vr . .tt-eotment and e n c a p s u la t io n by th e b in d e r .
:.i) -A P T U CARLE DOCUMENTS
' The .fo ilo w in g docum ents ap p ly a* rev eren ced elsew here
h i.s
s> p t:c iiie a t'io h . U n le ss o th e rw ise s t a t e d , th e .la te s t r e v is io n c :
docum ent in e f f o r t on th e d a te c?: th e a s s o c ia t e d pur cite sc o r d e r
p ly .
each h a .,
A STM ASTM
ASTM ASTM
lf 3 6 , T cs't t o r C r e e p R e l a x a t i o n o f v & s k a r M n V i.n .a j ;. S t a n d a r d .M e th o d i S. T o o t, f o r C o m p r e s s i b i l i t y >ui R e c o v e r y o f t'asi'. e i ita r: e r i a i s
F lS < c , T e n s i o n T e s t i n g o f S o n m e t e U i c C a e iu : M a t e r i a ' . . T est fo r F lu id K e ista n ce r f Cashel M a te r ia l:.
It .
3 .0 REQblREMEHTS
Un le s s o t h e r w is e s p e c i f i e d on th e a s s o c i a t e d purc.hasr o r tier or
e n g in e e r in g d ra w in g , a l i m o to r i ; p u r c h a s e d ' i n accoTdav.-e w ith t h i s s p e c i f i c a t i o n h a i , ;r.&et th e r e q u ir e m e n ts o f ASTM F.16A. ASTM F . , ' ASTM F38 and A3TM Fl<t6.
Ress iw ta t.e e to m ix tu r e s o f freer- and o i l In r e I t j g o r a t i oc. i.-omp-sk<..*r>).
R esistan ce
to r q u e 1o .k stxi em brirt: 1ameni .
{fv 'it 1" i rick , c o a t in g a r e t o be a p p lie d to th e gookei : . i t a r i s i i ,
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COP 0092
KS.5- ii>0 I'a pi' ?
Physical Properties
Property
a. Compressibility g 5000 PSI
b. Recovery (Minimum)
c. Tensile Strength (Minimum)
<!, Density (Minimum)
G . Creep Relaxation 1/32 Material
f. Thickness Increase when immersed in ASTM oil #3 for 3-1/2 hours 30Q*F
3. 2 Gaugca/ThickncBB Tolerances
1/64 (.013 - .016) 1/32 (.028 - .034) 1/16 (.057 - .067)
Value
5-152 352
2500 PSI 100 lb./eu. ft.
17 max. 0-202
Test Method
ASTM F36./. ASTM F36A ASTM F152
ASTM F-38 Method B ASTM FI46
1.0 QUALITY ASSCRAHCE
All items purchased in accordance with this specification shall meet the general requirements of the associated purchase order and require ments of ASTM F146, F38, F36 and F152.
5.0 PACKING AMD DELIVERY
All Itetas purchased In accordance with thia specification shall meat the packaging and delivery requirement* of the associated purchase order.
6.0 COPELAND APPLICATIONS
This material is suitable for use as gaskets for cylinder heads, bottom pistes, housing covers, terminal plates, stator covers and oil pumps on Copelametic models.
7.0 APPROVED SOURCES
Material - Armstrong Cork Co., Lancaster, PA Fabricator - Industry Products Co., Piqus, OH
SPEC18
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COP 0093
COP 0094
I
ES1.V- it'i SHEET 2
3.1 PHYSICAL PROPERTIES
Property
Value
Test; Melhod
3.1.1 3.1.2 3.1.3 3.1.4 3.1.5
3.1.6
Compressibility e 5000 psi Recovery (Minimum) Tensile Strength (Minimum) Density (Minimum) Thickness Increase when immersed in A$TM oil #3 for
3*1/2 hours 300*F
Maximum Operating Conditions
7-172 552
4200 PSI 120 lb/cu ft
ASTM F36A ASTM F36A ASTM F152
ASTM PI 46
3.2 GAUGES/THICKNESS TOtBRMtCES
1/64 (. 01:4-. 018) 1/32 (.029-.033) 1/16 (.060-.066)
3/64 (.045-.049) 3/32 (.091-.097) 1/8 (.121-.129)
1/4 (.24b-;254.)
4. STORAGE LIFE
Maximum Stock storage life 12 months after date of vendor receipt, of material.
If the finished gaskets are packaged in air tight containers the storage life may be increased to 3 years.
Unless otherwise specified on gasket drawings vendor shall bundle S tag gaskets to identify with correct part number 6 thickness.
5. QUALITY ASSURANCE
All items purchased In accordance with this specification shall meet the general requirements of the associated purchase order and requirements of ASTM P146, F36 and F152.
6. PACKIHC AMD DELIVERY
All items purchased in accordance with this specification shall meet,
the packaging and delivery requirements of the associated purchase order.
?. C0PELA8D APPLICATIONS
This material Is suitable for use as gaskets for cylinder heads, button t)Uta, housing covers, terminal plates, stator eonrars and oil pumps on Copalamatic models, Also suitable for vslv plate and head gaskets on both Copalamatic and Copalaweld models.
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COP 0095
APPROVED SOURCES
Material
- Klinger nc, Sidney, Ohio
Fabricator - Industry Products Co. Piqua, Ohio
ES15-Ifc! SHEET IS
C O P 0096
iw ) -Si R N S - -026 R*vV /i-H jwN53 ~02fT.l~0.il
- 1i.-h3 EN5.1 -0A3-00 7
BcatHHm ntr
O**H0WMAMHMNT>.WOWWMW
Product Engineering Specification
ES 35-J.fi/ N o :_.....
~ r -i Dato.....
Apptovsd ty. K..W. v ,,r
ritte-.
Gasket Material - Copelametic Models (Rein*. Thcrwollt K)
1. SCOPE
This specification covers the material requirements for gaskets used on Copelametic models. This material is a hotaogenioua blend of highly compressed asbestos fiber and neoprene binder produced by the "Mill Mixing" process which permits uniform fiber treatment and encapsulation by the binder.
?.. APPLICABLE DOCUMENTS
The following documents apply as referenced elsewhere in this specification. ' Unless otherwise stated, the latest revision of each document in effect on the date of the associated purchase order shall ap p ly.
ASTM F38, Teat for C reep Relaxation of a Gasket Material.
ASTM F36. Standard Method of test for Compressibility and Recovery of Casket. Materials.
ASTM F152,- Tension Testing of Non-Metallic Gasket Materials,
2.A ASTM F146, Test for Fluid Resistance of Gasket Materials.
REQUIREMENTS
Unless otherwise specified on the associated purchase order or engineering drawing, all material purchased in accordance with this specification shall meet the requirements of ASTM F36A, ASTM F152, and ASTM F38 and ASTM FU6.
Resistance to mixtures of freon and oil in refrigeration compressors.
Resistance to torque loss and embrittlement..
Ifo anti-stick coatings are to be applied to the gasket material.
COP 0097
*
E615-162 SKEET 2
3.1
K # '
PHYSICAL PROPERTIES
3.1.1 3.1.2 3.1.3 3.1.A 3.1.5 3 .1 .6
Property
Compressibility 5000 PSX Recovery (Minimum) Tensile Strength (Minimo) Density
(Kin lem)
Creep Rslsxation 1/32 Materiel K ftX lau w O p e r a tin g Condition*
Value
WnTt
552 5000 PSX 11B lb/cu ft 2? Max.
-112F to 842*>
Test Method ASTH T O TT"
ASTM F36A ASTM F152
ASTM F-3S Method B
3.Z GAUGES/THIOOmSS m g g A p C T S
w:
,010 (6.004)
.020 (6.004) .030 (6.004) .039 (*.004)
.059 (6.005) .079 (6.OSS) .118 (*.012) .157 (*.016)
4. STORACE LIFE
Maxima stock storage life 12 aonchs after dace of vendor receipt of macorial.
If the finished gaskets ere packaged in air tight containers the storage life may he increased to 3 years.
teles* Otherwise specified on gasket drawing* vendor hall bundle and tag gaskets to identify with correct part ttunhet and thickness.
t o # m ssM sjm m m
All Items purchased in accordance with this pacification shall meat the general remiftreamote of the associated puvebass order end tequirsmsnts Sf * * m >146. m . n t end Fisa.
PACKtwo AMD OELiyjky
All items purchased in accordance with this specification shall east the
m
packaging and delivery requirementa of the associated purchase order.
This material la suitable for use as gaskets for cylinder heads, bottom Ul housing covers, cerminsl plates, stator eovsvs and oil ptepa on
Copelametlc nodal*.
a ro m ig m i
it * S&ian
io Neu-ULK, Qsramuy ) *'tiW0faMjkyvsVi _
m
COP 0098