Document DdZgBbJrMo7mqvEZRJpQdJ4bd

DownloadSearchable PDFRandom document
CTION Pydraul"E" series STRAIGHT PHOSPHATE ESTER HYDRAULIC FLUIDS 1 Ui CO Development Fire protection for industrial hydraulic operations began with Pydraul in 1951. Pydraul fluids have since provided industry with millions of machine hours of safe operation. New ways are continuously being explored to improve the excellent performance records of Pydraul fluids. From the first Pydraul fluid, (Pydraul F-9) the family has grown to ten specially tailored, fire-resistant safety fluids. Each answers a major but specific hydraulic fluid need for industrial use. In addition to guarding against fire, each Pydraul fluid lubricates as well as premium grade oil. Pydraul fluids have answered the need of virtually every industrial operation, indoors and out--from the sub-zero, outdoor hydraulic lift operations for refineries and blast furnaces to the low-viscosity fluid demands of high-speed, precision machine tools. Reformulation The Pydraul Fluids in this Selector were reformulated in 1971 to remove all chlorinated components. Monsanto has developed a series of ALL PHOSPHATE ESTER fluids known as the Pydraul E Series which exhibit performance superior to presently available phosphate ester hydraulic fluids. Pydraul E Series fluids are named for their viscosity at 100 F in centistokes (e.g. Pydraul 30E has 100 F viscosity of 30 centistokes). The E designation for these Pydraul fluids denotes straight phosphate ester--with no chlorinated components. Pydraul 30E, Pydraul 50E, Pydraul 65E, Pydraul 90E (for air compressors) and Pydraul 115E are a unique family of fluids. They offer improved thermal and oxidative stability with corresponding long service life compared to present competitive products. With unique low temperature fluids Pydraul 10E and Pydraul 29E LT added to the above line, the Pydraul E Series is the most complete line of phosphate ester fluids offered for industrial hydraulic service. Performance Pydraul fluids offer a wide range of viscosities from which you can select the proper range specified by your hydraulic equipment manufacturer. Whichever Pydraul fluid you select, each provides the same protection against fire, premium lubricity, ease of maintenance, and freedom from corrosive action and foam. Pydraul hydraulic fluids also offer several additional benefits-- Reduced Fire Insurance Rates Pydraul substantially reduces fire hazards from hydraulic operations and fire threats to surrounding structure and equipment. Insurance premiums for plants using Pydraul are often lower than premiums for operations using petroleum oil. Longer Pump Life Machines which operate on water-based fluids frequently require pump repair or replacement as often as every two or three months. Machines which use Pydraul hydraulic fluids can operate on the same pump for several years. Pydraul hydraulic fluids give the same long pump life as the finest grade petroleum oil. No Corrosion Problems Any metal hydraulic system component in contact with Pydraul will not rust. Pydraul hydraulic fluids do not lose anti-rust properties even after extended use. Maximum Equipment Response Pydraul never produces excessive froth or foam during normal operations to interfere with hydraulic equipment response. Because Pydraul hydraulic fluids lubricate as well as premium petroleum oils, Pydraul permits equipment to operate at optimum response capability. Inspection and Replacement Down-Time Are Virtually Eliminated Pydraul hydraulic fluids are designed to be permanent. Pydraul fluids do not wear out. Except for normal "make-up" requirements, you never have to add new Pydraul to hydraulic systems. Pydraul eliminates "drain and change" periods; it does not have to be inspected in your system from month to month--or replaced from year to year. DSW 281818 STLCOPCB4063146 series PHYSICAL PROPERTIES Appearance Spec. Gravity 25/25C. Neutralization No. (mg KOH/g) max. Moisture (max.) % VISCOSITY Centistokes @ 100F. @ 210F. SSU @ 100F. @ 210F. Absolute SSU @ 100F. (SSU x Density) 210F. Pour Point Bulk Temp. Max. (continuous operation) Boiling Point F. at 760 mm Hg Coefficient ofThermal Expansion per F. Specific Heat BTU/lb./F. @ 77F. Thermal Conductivity BTU/hr./ft./F. Vapor Pressure mm Hg @ 200F. Bulk Modulus (Room Temp. 1000-6000 psi) Rust Test ASTM D-665 Foam Test ASTM D-892 Solubility in Water FIRE RESISTANCE TESTS Factory Mutual Spray Test. Test fluid sprayed at 1000 psi through orifice, passing through flame of propane torch. Factory Mutual Channel Iron Test. Test fluid sprayed at 1000 psi through orifice, onto hot channel iron at 1300F. Hot Manifold Test (Federal Test Method Std. 791). Test fluid dripped on at 1300F. Factory Mutual Approval. FM PYDRAUL10-E Clear Blue Liquid 1.085-1.095 0.25 0.10 10.0 cs 2.4 cs 60 SSU 35 SSU 60.5 SSU 35 SSU --70F. 175F. 707F. 0.00044 0.42 0.047 0.002 328,000 Pass Pass Negligible Fail Fail Intermittent flashing but does not propagate to pan below. No PYDRAUL 29-E-LT Clear Blue Liquid 1.090-1.110 0.35 0.15 30.9 cs 7.9 cs 145 SSU 52 SSU 158 SSU 54 SSU -45 F. 175 "F. 500 F. 0.00040 0.39 0.0757 0.002 370.000 Pass Pass Negligible i : ^ t I | Pass . Pass Intermittent flashing but does not propagate to pan below. -' Yes Fire-resistance Advantages of Pydraul Pydraul fluids protect hydraulic equipment and person nel with permanent fire protection. Pydraul fluids contain no water to evaporate and do not leave a flammable residue. During their many millions of machine hours of use, Pydraul fluids have been accidentally sprayed over molten metal, through electrical arcs, into flames and sparks. They pass all of the important ignition tests for fire-resistance. DSW 281819 ; [ STLCOPCB4063147 PYDRAUL 30-E Clear Blue Liquid 1.155--1.175 0.15 0.10 32 cs 4.8 cs 150 SSU 42 SSU 174 SSU 47 SSU -15 F. 225F. 725 F. 0.00035 0.36 0.0737 0.002 390,000 Pass Pass Negligible PYDRAUL 50-E Clear Blue Liquid 1.145-1.165 0.15 0.10 49 cs 5.9 cs 231 SSU 46 SSU 262 SSU 50 SSU -5 F. 225 F. 750 F. 0.00035 0.37 0.0730 0.002 392,000 Pass Pass Negligible PYDRAUL 65-E Clear Blue Liquid 1.142-1.162 0.15 0.10 67.3 cs 7.1 cs 312 SSU 50 SSU 349 SSU 54 SSU 0 F. 225 F. 780 F. 0.00035 0.38 0.0726 0.001 395,000 Pass Pass Negligible PYDRAUL 115-E Clear Blue Liquid 1.145-1.165 0.15 0.10 122 cs 9.1 cs 565 SSU 56 SSU 644 SSU 61 SSU +10 F. 225 F. 820 F. 0.00035 0.38 0.0721 <0.001 397,000 Pass Pass Negligible Pass Pass itermittent flashing but does not ropagate to pan below. Yes Pass Pass Intermittent flashing but does not propagate to pan below. Yes Pass Pass Intermittent flashing but does not propagate to pan below. Yes Pass - Pass Intermittent flashing but does not propagate to pan below. Yes FOLLOWING IS A PARTIAL LIST OF APPLICATIONS FOR THE PYDRAUL FLUIDS: STEEL INDUSTRY continuous casters rolling mills furnaces scrap chargers stripper cranes arc welders combustion controls mobile equipment ALUMINUM INDUSTRY stripper cranes direct chill casters furnaces rolling mills shearers mobile equipment mm FORGING AND EXTRUSION forge presses extrusion presses billet manipulators DIECASTING diecast machines trim presses FOUNDRIES molding lines DSW 281820 FABRICATION forming presses furnaces STLCOPCB4063148 "E" series 4 -30 -20 -10 0 10 20 30 40 SO 60 70 80 90 100 110 120 130 140 ISO 170 VISCOSITY, SAYBOLT UNIVERSAL SECONDS V IS C O IM TV , M Y B O k T U N IV E R S A L S E C O N D S q5\N 28182'! STLCOPCB4063149 KINEMATIC VISCOSITY, CENTISTOKES 5to 000000 000000 2 000 000 t MO 000 500 000 200 000 100 000 SO 000 20 000 10 000 5 000 3 000 2000 10 20 30 40 SO GO 70 90 100 110 120 . .. Kvarau Measured viscosities . in uentistoKes . , .. N S s \V s N 1 >> NN\vV^4v * kk AooVA 5 I I11 II II PYDRAUL 115-E PYDRAUL 65-E PYDRAUL 50-E V s. \N[NV ! oo -100 - 90 -80 - 70 -60 - 50 -40 - 30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270280 290 300 310320330 340 TEMPERATURE, DEGREES FAHRENHEIT DSW 281822 STLCOPCB4063150 Pydraui "E" series 450 cl.E c 0E3"-'Som5r'aCsl ion'-cg'gc h^n >.15 tS h"CD> Oi4s) -E 3 = o. 0 E3^o gOt<n0 oQo8j IS 3 Is| S?a >.tO*t*PfOtc.f0Oi5_ E t<o/) 2 g LlI * _l < 8. in M wfl> M3- *fl-j 2E 3C*O- T0>3 "t4Oi) _ Q. Q.JZ 400 350 300 250 200 150 100 {Premium R & 0 Oil Pump Type: Vickers V105C 8 GPM Fluid Viscosity at test temperature: 70 SSU Fluid Temperature: Pump Pressure: Pump Speed: Adjusted to give 70 SSU viscosity 1800 PSIG 1200 RPM PYORAUIFIIS-E PYDRAUL 65-E -- -- -- -- -- PYDRAUL 50-E -- -- ------ PYDRAUL 30-E -- PYDRAUL 29-E LT TESTED IN MONSANTO LABORATORIES Antiwear Oil 50 100 150 200 250 TEST TIME, HOURS DSW 281823 I STLCOPCB4063151 SECTION MIXING COMPATIBILITY Pydraul With Other Pydraul Fluids 10-E 29-E LT 30-E 50-E 65-E 115-E 10-E -- YES YES YES YES YES 29-E LT 30-E 50-E 65-E YES -- YES YES YES YES YES YES -- YES YES YES YES YES YES -- YES YES YES YES YES YES -- YES 115-E 230-C YES YES YES YES YES -- YES YES YES YES YES YES 312-C YES YES NO YES YES YES 540-C YES YES NO YES YES YES Pydraul With Other Hydraulic Fluids 10-E | 29-E LT | 30-E FYRQUEL* 90 YES YES YES 150 YES YES YES 220 YES YES YES 300 YES YES YES 550 YES YES YES HOUGHTOSAFE** 1010 1115 1120 1130 1055 YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES 50-E YES YES YES YES YES YES YES YES YES YES 65-E 115-E YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES `Fyrquel is a registered trademark of Stauffer Chemical Company. **Houghto-Safe is a registered trademark of E. F. Houghton Company. DSW 281824 STLCOPCB4063152 Pydraul "E" series CONVERTING TO PYDRAUL IS EASY 8 Regardless of the type hydraulic fluid being used, converting a system to low-cost Pydraul fluids is easy. Virtually every type of equipment which uses fire-resistant hydraulic fluid has been converted to Pydraul fluids. Most equipment manufacturers are experienced in Pydraul fluid conversions and should be consulted. If changing seals is necessary, equipment manufacturers can recommend what seals to change, and many carry a supply of correct seals. Laboratory tests and operational experience show Viton*, Teflon*, and silicone the preferred elastomers for compatible seals. Please refer to the following section on seal and packing information for compatibility of Pydraul with other elastomers. To replace other fluids which are compatible with Pydraul and where compatible seals are in the system, it is only necessary to add Pydraul as make-up fluid. It is not necessary to drain or clean. When converting from petroleum oils, non-compatible synthetic fluids, water-glycol fluids, or water-in-oil emulsions, the following steps are recommended. These conform to USA Standard B93.5--1966. Please ask the Monsanto fluids specialist for recommendations and assistance. He may be reached by phoning the nearest sales office, listed on the inside back cover of this brochure. Change-Over Procedures Changing from Petroleum Oil 1. Completely drain and clean the system. Small amounts of oil will not interfere with the performance of Pydraul, but resistance to fire is reduced by the amount of oil left in the system. 2. Drain and blow out pipelines. Manually clean valves and reservoirs. 3. Open or remove and drain valves. Replace gaskets, packings, and seals with those compatible with Pydraul. It is particularly important to change dynamic seals. Static seals do not necessarily have to be changed if they are not leaking. Non-compatible static seals will have to be replaced when the part is disassembled for maintenance. 4. Remove pumps, accumulators, and cylinders, if necessary, for draining. Replace packings, seals, gaskets, and bladders with those compatible with Pydraul. 5. Check component functions before the system is closed and fluid is added. 6. If your system cannot be completely drained, you may have to flush it with a small amount of Pydraul. Changing from Water-Glycol or Water-in-Oil Emulsion 1. Drain and clean system thoroughly. Remove all traces of water. Empty all lines and low points or dead pockets in components. 2. Clean with steam or warm water. Follow by blowing with dry air. 3. Check sealing materials, hoses, and accumulator bags. Replace if necessary with compatible materials. 4. Install a minimum charge of Pydraul and operate the system from 16 to 24 hours. During this period, inspect the reservoir. If water or other contaminants float to the top, skim them off. 5. Drain the flushing charge immediately after shut-down while the fluid is warm. Drain all isolated points or parts which do not drain back to the reservoir. If water is apparent in fluid clinging to walls, wipe down all accessible parts. Changing from Phosphate Esters (Other Than Pydraul) The Pydraul E Series fluids are compatible in all proportions with competitive phosphate esters and may be added as make-up to these fluids. \ f Registered trademark of E. I. Du Pont de Nemours & Co., Inc. oSVJ 28^825 STLCOPCB4063153 SEALS AND PACKINGS INFORMATION Materials compatible with Pydraul hydraulic fluid are necessary for dynamic or moving seals. For static seals they are preferred, but not essential. The following table indicates materials recommended, depending on the Pydraul fluid selected. PYDRAUL FLUID 10-E 29-E LT 30-E 50-E 65-E 115-E r--Recommended NATURAL BUTYL EPR VITON TEFLON NYLON SILICONE BUNA N NEOPRENE RUBBER RR u R RSUUu RR RRRRUuu R R R R R Ruu u R RR R RRuuu R R R R RR uuu RRR R RR uuu S--Satisfactory U--Unsatisfactory This list of component manufacturers is a guide to obtaining seals compatible with Pydraul fluids. Please contact your equipment manufacturer or seal supplier for their most current recommendations. Acushnet Process Company Garlock Packing Company 776 Belleville Avenue Palmyra New Bedford, Massachusetts 02745 New York 14522 C. W. Marsh Company 36 Hudson Street Muskegon, Michigan 49441 Reliable Rubber Products Eddyington Pennsylvania 19020 Anchor Packing Company 401 North Broad Street Philadelphia, Pennsylvania 19108 Bearings, Inc. 3634 Euclid Avenue Cleveland, Ohio 44115 A. W. Chesterton Company Everett Massachusetts 02149 Chicago Rawhide Manufacturing Company 1311 Elston Avenue Chicago, Illinois 60622 C. E. Conover & Company, Inc. 333 Passaic Avenue Fairfield, New Jersey 07006 Crane Packing Company 6400 Dakton Street Morton Grove, Illinois 60053 Goshen Rubber Company, Inc. P. 0. Box 416 Goshen, Indiana 46526 Greene, Tweed & Company North Wales Pennsylvania 19454 Hercules Packing Corporation 11061 Walden Road Alden, New York 14004 International Packing Corporation Bristol New Hampshire 03104 Johns-Manville 22 East 40th Street New York, New York 10016 Minnesota Rubber Company 3630 Wooddale Avenue Minneapolis, Minnesota 55416 Parker Seal Company 10567 Jefferson Boulevard Culver City, California 90230 Plastic & Rubber Engineering, Inc. 756 East Florence Avenue Los Angeles, California 90001 Plastic & Rubber Products Company 2100 Hyde Park Boulevard Los Angeles, California 90047 Precision Rubber Products Corporation Hartmann Drive Lebanon, Tennessee 37087 Rockwell Mechanical Packing Company, Inc. 1634 Long Beach Avenue Los Angeles, California 90021 W. S. Shamban Company 11617 West Jefferson Boulevard Culver City, California 90230 Vellumoid Company Rockdale Street and Beaman Avenue Worchester, Massachusetts 01606 The James Walker Packing Company, Inc. P. 0. Box 75 Chicago Heights, Illinois 60411 Raybestos-Manhattan, Inc. Packing Division Passaic, New Jersey DSW 281826 STLCOPCB4063154 Pydraul "E"series 10 FILTERS AND HOSES ' ~ Filters/Most standard oil filters are satisfactory. You can use active earth or clay types. Filter manufacturers include: Briggs Filtration Division Bowser Corporation Cookeville, Tennessee Capital Engineering Company 5839 S. Ashland Avenue Chicago, Illinois Commercial Filters Corporation (Honan-Crane) Lebanon, Indiana Cuno Engineering Corporation Sub. of American Machine & Foundry 4627 S. Vine Street Meriden, Connecticut Dollinger Corporation 20 Centre Park Rochester 3, New York Fulflo Specialties Company, Inc. 410 Fancy Avenue Blanchester, Ohio Hilliard Corporation 98 W. Fourth Street Elmira, New York Marvel Engineering Company 7227 North Hamlin Avenue Chicago 45, Illinois Pall Corporation 32 Sea Cliff Avenue Glen Cove, L. I., New York Purolator Products 1000 New Brunswick Avenue Rahway, New Jersey Rosaen Filter Corporation 1776 E. Nine Mile Road Hazel Park, Michigan Schroeder Bros. Corporation 101 Nichol Avenue McKees Rocks, Pennsylvania Serfilco Division Service Filtration Corporation 7408 North Milwaukee Niles, Illinois 60648 Hoses/Although both neoprene and buna elastomers swell somewhat in Pydraul, hose of these materials have given satisfactory service when made of a reinforced braid construction. Butyl, nylon or Viton are preferred when new hoses are installed. Suppliers include: Anchor Coupling Company 3600 N. Fourth Street Libertyville, Illinois Eastman Mfg. Company (See Imperial-Eastman Corp.) Department T. R. 6300 West Howard Street Chicago 48, Illinois Electric Hose & Rubber Co. 1201 Duro Street Wilmington, Delaware Gates Rubber Company 999 South Broadway Denver, Colorado 80217 Imperial-Eastman Corp. 6300 W. Howard Street Chicago, Illinois Lewis Products Hohenwald, Tennessee 38462 Samuel Moore Co. Mantua, Ohio - Resistoflex Corp. Roseland, New Jersey Stratoflex, Inc. 222 Roberts Cutoff Rd. Fort Worth, Texas Weatherhead Corp. 302 E. 131st Street Cleveland, Ohio 44108 DSW 281827 l STLCOPCB4063155 SECTION 1 OTHER COMPONENTS 11 Swivel Couplings Systems for Pydraul fluids often contain swivel couplings. Some suppliers are: Chiksan Division FMC Corporation 332 N. Brea Boulevard Brea, California Pipe Joint Sealers ... can be bought from: American Sealants Company (See Loctite Corporation) 115 N. Mountain Road Hartford 11, Connecticut Crane Packing Company 6410 Oakton Street Morton Grove, Illinois Dow Corning Corporation Midland, Michigan Friesland Plastics Company Friesland, Wisconsin General Electric Company Insulating Materials Department 1 Campbell Road Schenectady 6, New York Permatex Company Department T. R. Flagler Court Building West Palm Beach, Florida W. S. Shamban & Company 11617 W. Jefferson Boulevard Culver City, California Shell Chemical Company 110 W. 51st Street New York, New York Accumulators ... many hydraulic systems for Pydraul contain an accumulator which uses a bladder to separate the fluid from air or nitrogen pressure. For these, a rubber compatible with the fluid is necessary. Suppliers include: Greer Hydraulics, Inc. 5930 W. Jefferson Boulevard Los Angeles, California Paints ... resistant to Pydraul are supplied by: Amercoat Corporation Department T Brea, California Andrew Brown Paint Company 5413 S. District Boulevard Los Angeles, California Carboline Company 32-R Hanley Industrial Court St. Louis, Missouri Carrol Products 148 Marine Street Farmingdale, New York Finch Paint & Chemical Company Torrence, California W. P. Fuller & Company 1645 W. Valencia Drive Fullerton, California The Glidden Company 900 Union Commerce Building Cleveland, Ohio Interchemical Corporation Finishes Division 1255-T Broad Street Clifton, New Jersey Lowe Brothers Company Third & Madison Streets Dayton, Ohio Magna Coatings & Chemical Corporation 1785 N. Eastern Avenue Los Angeles, California Nycote Laboratories 15002 Delano Street Van Nuys, California Pittsburgh Plate Glass Company One Gateway Center Pittsburgh 22, Pennsylvania Rinshed-Mason Company 5935 Milford Detroit, Michigan Royalty Paint & Varnish Company Pasadena, California Saran Protective Coatings Company 2415 Burdette at Reed Ferndale, Michigan Sherwin-Williams Company 101 Prospect Avenue, N. W. Cleveland, Ohio Titanine, Inc. Seagrave Corporation Elmwood & Morris Avenues Union, New Jersey U. S. Paint, Lacquer & Chemical Company 2101 Singleton St. Louis, Missouri i DSVV 281828 STLCOPCB4063156 Pydraul "E" series 12 RECLAIMING PYDRAUL FLUIDS Pydraul hydraulic fluid lost from leaks and spills can be reclaimed because it is exceptionally stable and resistant to water and other contaminates. If fluid losses are appreciable--fluid recovery can result in considerable savings. Simply placing a container beneath leaks until they can be repaired will save some fluid. Where drip pans have been used beneath hydraulic machinery, more than half of the total Pydraul leakage has been reclaimed. This dollar-saving recovery appears especially advantageous because it isn't practical to reclaim either water glycol or water-oil emulsions except to filter out large dirt particles. Reclaiming Pydraul fluid helps make it the most economical fire-resistant fluid available. Reclaiming Pydraul consists of two steps: removing water, and filtering dirt or other solid particles. Water Removal... Water does not mix with Pydraul and will, therefore, form a layer on top. A drum reserved for contaminated fluid with a side and end bung, placed horizontally on a cradle about two feet off the floor, is a simple and effective settling chamber. Salvaged fluid can be added through a large funnel in the top opening and Pydraul periodically drained off through the lower opening. For a more elaborate system, permanently installed settling tanks, or a commercial installation can be used. A second method is centrifuging. Suitable units are made by DeLaval and Sharpies Co. Centrifuges operate swiftly ... will separate water from large volumes of fluid in a short time. Final Filtration ... A number of filtration units are available complete with filter pump and motor. Other systems use filter media such as cotton linters, felt or metal screens. Attapulgus clay and Fuller's earth may be used to help keep the fluid clean, reduce moisture and lower neutralization number. Diatomaceous earth filtration is recommended for solid particles removal only. Paper and fiber type filters are recommended for water and particle removal but are ineffective for lowering neutralization number (acidity) values. TOXICITY AND SAFE HANDLING Acute animal studies indicate that the Pydraul E Series Fluids can be classed as practically non-toxic when considered as an industrial fluid. They are non-irritating when the skin is exposed to the fluid. However, this product should not contact or in any way contaminate food, animal feed, food products, food packaging materials, pharmaceuticals or any items which may directly or indirectly be ultimately ingested by humans. Any contact may contaminate these items to the extent that their destruction may be required. Due to their low order of toxicity, the Pydraul E Series require no special handling precautions. However, as in handling any chemical, good hygienic procedures should be followed. In case of skin contact, wash off with soap and water. In the case of eye contact, flush with copious amounts of water. While Pydraul E Series (Pydraul C Series, also AC Series, Santosafe W/G) fluids pose no serious problems with respect to the environment, as a concerned supplier to industry, Monsanto urges the user to maintain a tight system, to correct leakage promptly and to exercise care in the handling and disposal of this and all other such products. FLUID PURIFICATION SYSTEM CENTRIFUGE SYSTEM FOR PURIFICATION Filters in the 3 to 5 micron lamation. Such filter media range are recommended for will not affect the basic PyPydraul filtration and rec- draul formulation. DSW 281829 STLCOPCB4063157 SECTION 2 PHOSPHATE ESTER BASE HYDRAULIC FLUIDS Development Fire protection for industrial hydraulic operations began with Pydraul in 1951. Pydraul fluids have since provided industry with millions of machine hours of safe operation. New ways are continuously being explored to improve the excellent performance records of Pydraul fluids. From the first Pydraul fluid, (Pydraul F-9) the family has grown to ten specially tailored, fire-resistant safety fluids. Each answers a major but specific hydraulic fluid need for industrial use. In addition to guarding against fire, each Pydraul fluid lubricates as well as premium grade oil. Pydraul fluids have answered the need of virtually every industrial hydraulic operation, indoors and out--from the sub-zero, outdoor hydraulic lift operations for refineries and blast furnaces to the low-viscosity fluid demands of high-speed, precision machine tools. Reformulation The Pydraul fluids in this Selector were reformulated in 1971 to remove all chlorinated components. Monsanto has developed a series of phosphate ester base fluids known as the Pydraul C Series which exhibit performance superior to other phosphate ester base products. The Pydraul C Series products, as with the Pydraul E Series straight phosphate ester line, are based on a unique phosphate ester. This gives the Pydraul C Series improved thermal and oxidative stability with corresponding long service life compared to competitive products. Performance Pydraul fluids offer a wide range of viscosities from which to select the proper range specified by the hydraulic equipment manufacturer. Whichever Pydraul fluid selected, each provides safety, premium lubricity, ease of maintenance, and freedom from corrosive action and foam. These Pydraul fluids have positive viscosity index . values and are shear stable. Introduction of Low Cost Series of Pydraul Safety Fluids Pydraul 312 (now Pydraul 312-C) was the first of Monsanto's new series of low cost high performance fire-resistant hydraulic fluids. Introduced to the market in 1965, this chemistry was the latest innovation in synthetic safety hydraulic fluids. Pydraul 312-C is augmented with two other viscosity grade fluids which combine proved high performance with low cost. Besides providing safe hydraulic operations, these Pydraul fluids offer lubrication equal to or even better than premium grade oils; freedom from corrosive action and foam; ease of maintenance; permanence--they don't "wear out." These new lower cost Pydraul fluids are unique formulations of synthetic fluids blended with selected high viscosity low volatility petroleum fractions. The results are a series of fire-resistant hydraulic fluids which match or excel existing hydraulic fluids--including synthetics, premium grade petroleum oils, and water base fluids--but which sell in the price range of water-glycol fluids. Reduced Fire Insurance Rates Pydraul substantially reduces fire hazards from hydraulic operations and fire threats to surrounding structure and equipment. Insurance premiums for plants using Pydraul are often lower than premiums for operations using petroleum oil. Longer Pump Life Machines which operate on water-based fluids frequently require pump repair or replacement as often as every two or three months. Machines which use Pydraul hydraulic fluids can operate on the same pump for several years. Pydraul hydraulic fluids give the same long pump life as the finest grade petroleum oil. No Corrosion Problems Any metal hydraulic system component in contact with Pydraul will not rust. Pydraul hydraulic fluids do not lose anti-rust properties even after extended use. Maximum Equipment Response . Pydraul never produces excessive froth or foam during normal operations to interfere with hydraulic equipment response. Because Pydraul hydraulic fluids lubricate as well as premium petroleum oils, Pydraul permits equipment to operate at optimum response capability. Inspection and Replacement Down-Time Are Virtually Eliminated Pydraul hydraulic fluids are designed to be permanent-- they do not wear out. Normal "make-up" requirements are usually all that is needed for new Pydraul. Pydraul eliminates "drain and change" periods; it does not have to be inspected in your system from month to month--or replaced from year to year. DSW 281830 STLCOPCB4063158 PHYSICAL PROPERTIES Appearance Spec. Gravity 25/25C. Neutralization No. (mg KOH/g) max. Moisture (max.) % VISCOSITY Centistokes @ 100F. @ 210F. SSU @ 100F. @ 210F. Absolute SSU @ 100F. (SSU x Density) @ 210F. Pour Point Bulk Temp. Max. (continuous operation) Boiling Point F. at 760 mm Hg Coefficient of Thermal Expansion per F. Specific Heat BTU/lb./F. @ 77F. Thermal Conductivity BTU/hr./ft./F. Vapor Pressure mm Hg@ 200F. Bulk Modulus (Room Temp. 1000-6000 psi) Rust Test ASTM D-665 Foam Test ASTM D-892 Solubility in Water ; _ ' ' ' f \ FIRE RESISTANCE TESTS ! ; Factory Mutual Spray Test. Test fluid sprayed at 1000 psi through orifm passing through flame of propane torch. Factory Mutual Channel Iron Test. Test fluid sprayed at 1000 psi througk Orifice, onto hot channel iron at 1300F. 1 Hot Manifold Test (Federal Test Method Std. 791). Test fluid dripped oi; at 1300F. Factory Mutual Approval. FM. FM DSW 281831 Fire-resistance Advantages of Pydraul Pydraul fluids protect hydraulic equipment and person nel with permanent fire protection. Pydraul fluids contain no water to evaporate and do not leave a flammable residue. During their many millions of machine hours of use, Pydraul fluids have been accidentally sprayed over molten metal, through electrical arcs, into flames and sparks. They pass all of the important ignition tests for fire-resistance. 1 ________ - STLCOPCB4063159 PYDRAUL 230-C Clear Green Liquid 1.040-1.060 0.30 0.15 46.2 cs 6.9 cs 215 SSU 49 SSU 224 SSU 49 SSU -20 F. 200F. 500F. 0.00038 0.41 0.0755 0.24 332,000 Pass Pass Negligible PYDRAUL 312-C Clear Greser ,muid 1.030-- '13: 65 ~ 8.- 309 3S5a 33311 3S52 33- 200~ 54T~ 0.00025" o,4: 0.0775: Q.3C 330.001 Pas: Pass: NegligpOE PYDRAUL 540-C Clear Green Liquid 1.030-1.050 0.30 0.15 106 cs 10.5 cs 491 SSU 61 SSU 498 SSU 59 SSU 0F. 200F. 545F. 0.00036 0.40 0.0749 0.22 336,000 Pass Pass Negligible Pass Pass Tmittent flashing but does not ragate to pan below. Yes Pass: Pass: Intermittent flashing mrr does not propagate to pan aaeta*. Yes: LOWING IS A PARTIAL LIST VPPLICATIONS FOR PYDRAUL FLUIDS: STEEL INDUSTRY continuous casters rolling mills furnaces scrap chargers stripper cranes arc welders combustion controls mobile equipment DiECAtsrmc diecast uantmes trim arre.-- -= ALUMINUM HdUSTRY stripper crrnes direct chiil casters furnacsss rolling miss shearner- combustiarr ^rrirrols mobile eaiumment Pass Pass Intermittent flashing but does not propagate to pan below. Yes FABRICATION forming presses welders furnaces FORGING AND EXTRUSION forge presses extrusion presses billet manipulators FOUNDRIES furnaces molding lines DSW 281832 STLCOPCB4063160 SECTION 2 Pydraul "C" series VISCOSITY, SAYBOLT UNIVERSAL SECONDS DSW 281833 i STLCOPCB4063161 TEMPERATURE, DEGREES FAHRENHEIT DSW 281834 STLCOPCB4063162 ydraul "C" series 6 e Eb o-Si 'so iOn *c; "cB HwH >h.2U IJn A) <D w "O-Ec = eIo 3O ,, o irna q; oi E <to/s>> H = 5i3 <2 UJ P. BUS. -IO<- O O L. >'.2 2 S. a> 9S :3s g5.- 2*r --3 J5 -a ^T3 E CO O) o 300 200 _ Q. Q.f Premium R & 0 Oil Pump Type: Vickers V105C 8 GPM Fluid Viscosity at test temperature: 70 SSU Fluid Temperature: Pump Pressure: Pump Speed: Adjusted to give 70 SSU viscosity 1800 PSIG 1200 RPM PYDRAUL 540-C PYDRAUL 312-C PYDRAUL 230-C TESTED IN MONSANTO LABORATORIES Antiwear Oil 150 200 TEST TIME, HOURS DSW 281835 STLCOPCB4063163 1IXING COMPATIBILITY Pydraul With Other Pydraul Fluids 230-C 312-C 540-C 10-E 29-E LT 30-E 50-E 65-E 115-E 230-C -- YES YES YES YES YES YES YES YES 312-C YES -- YES YES YES NO YES YES YES 540-C YES YES -- YES YES NO YES YES YES Pydraul With Other Hydraulic Fluids FYRQUEL* 90 150 220 300 550 HOUGHTOSAFE** 1010 1115 1120 1130 1055 230-C NO YES YES YES YES NO YES YES YES YES 312-C NO NO YES YES YES NO NO YES YES YES 540-C NO NO YES YES YES NO NO YES YES YES Fyrquel is a registered T.M. of Stauffer Chem. Co. Houghtosafe is a registered T.M. of E. F. Houghton Co. oSM\I 2a836 STLCOPCB4063164 SECTI CONVERTING TO IS EASY 5 Regardless of the type hydrs_i;z -fuz zsmc use-z. :onverting a system to low-zzs~ ------ ziuics s easy. Virtually every type of equipr--=-z -zr- zses f,re-resistant lydraulic fluid has been con\ee~sz -- ^czau! ~i_nds. Most equipment manufacturers ar& :- : ir =-_*araul iuid conversions and shouic: z-- --^=. : changing seals is necesssr- ---- j -- mz'urracturers an recommend what seals z z~ z za zz: rr.r'i carry a upply of correct seals. Labczzzzz- =--- -- enr: coerational xperience show Viton*, Tetter-- zzzz zz zzone --e referred elastomers for com-------- --- ^reese refer to le following section on seas err zszz---zz rnfz--ration ir compatibility of Pydraul zz~= --z-n-e- o replace other fluids whicr == -- .'rrr Pydraul nd where compatible seals za -- --= zmarr t :s only ecessary to add Pydraul as -z-z-z -_zz I: z not ecessary to drain or clean. Vi-z --arm: nm etroleum oils, non-compatibrz a.---- ruizs 'ater-glycol fluids, or water------z z-- ----n= me following teps are recommended. Theses zz--re -- rr USA tandard B93.5--1966. lease ask the Monsanto fluiczr ssrassro' icommendations and assisrsmzs --sz--roe -eached by honing the nearest sales offfrzs ;=szr z-- rns rside ack cover of this brochure. :hange-Over Procedures hanging from Petroleum Oii Completely drain and clea- r~ r - - Sral amounts of oil will not interfere with ms rzm--zancs zf Pydraul, but resistance to fire is ren----- - - zz ms amr>_m: of oil left in the system. Drain and blow out pipelines and reservoirs. = crear valves Open or remove and drain s-s msrscs zesKets, packings, and seals with :tmz= mz--msszrcts vttr Pydraul. It is particularly :rrmzm-- z zea-oe Dynamic seals. Static seals do not t-------- mava zz z>e changed if they are not leaking. Non-compatible static seals will have to be replaced when the part is disassembled for maintenance. 4. Remove pumps, accumulators, and cylinders, if necessary, for draining. Replace packings, seals, gaskets, and bladders with those compatible with Pydraul. 5. Check component functions before the system is closed and fluid is added. 6. If your system cannot be completely drained, you may have to flush it with a small amount of Pydraul. Changing from Water-Glycol or Water-in-Oil Emulsion 1. Drain and clean system thoroughly. Remove all traces of water. Empty all lines and low points or dead pockets in components. 2. Clean with steam or warm water. Follow by blowing with dry air. 3. Check sealing materials, hoses, and accumulator bags. Replace if necessary with compatible materials. 4. Install a minimum charge of Pydraul and operate the system from 16 to 24 hours. During this period, inspect the reservoir. If water or other contaminants float to the top, skim them off. 5. Drain the flushing charge immediately after shut-down while the fluid is warm. Drain all isolated points or parts which do not drain back to the reservoir. If water is apparent in fluid clinging to walls, wipe down all accessible parts. - Changing from Phosphate Esters (Other Than Pydraul) The Pydraul C Series fluids are compatible in all proportions with most competitive phosphate esters and may be added as make-up to these fluids. Refer to the compatibility table on page 7 of this section for specific fluid combinations. s ! ; . r ; S ! ; ] | | | | I \ y | | ( j j egistered trademark ot E. I. Du Pom ---------- ______ DSW 281837 STLCOPCB4063165 ID PACKINGS IN FORMA >atible with Pydraul hytirsutiic fitiic: ------- -- red, but not essential. T~e tnUnwir-- - ------- .. fleeted. mr dynamic or moving seals. For static seals materials recommended, depending on the ' BUTYL* EPR VTTON' MM R NATURAL -------2_ON* SILICONE BUNA-N NEOPRENE RUBBER - -- RUUU M MR - = RUUU MM R ' - RUUU ;D ......................-- -- U--UNSATISFACTORY Although generally classifies =: m=---a= rubber) have proved satisfacr--^ i- fluid cleanliness, maintenarcs ~zr elastomers of Viton, Fluorei. --(stjor. =->- ------- -- --.. -- -------------- butyl and EPR (ethylene propylene - .-=--- ---------- -- --certain conditions of temperature, -- - ---- - ---_-=.rai all-around operating conditions, ---- --- -- ^orient manufacturers is a puioe rc manufacturer or seal s;_cir>iie' ~cr .------ ----- --- - -ompatible with Pydraul fluids. Please contact -------- - ~2. -fi; recommendations. ;ompany Garlock Facing ue Palmyra achusetts 02745 New York 1^fS22 -- = .=rsn Company ------- .. Street ----- - _ Michigan 49441 Reliable Rubber Products Eddyington Pennsylvania 19020 npany eet sylvania 19108 -15 >mpany 19 anufacturing 522 npany, Inc. y 07006 pany is 60053 Goshen Ruinse' P. 0. Box 4-TE Goshen. Irrrrisr:? -4-~2- ---- Greene, i *c~. .r & i .-n--p-----. North Wai^^ Pennsylvania 29454 Hercules FasssKin- ~.irnr-------------11061 Walce-r Alden, New Ynrt Internationa? Pactine Corporation Bristol New Hamcsr-irri Johns-Manvdiie 22 East ACttr 3ir-^e* New York. ')e- 1C022 --~ ~r =- Rubber Company --r.- ~- ^-_oddale Avenue ---------- ; oils, Minnesota 55416 ~ ar- Company ----- _=^tterson Boulevard T -- Sny, California 90230 -- ~ Ftubber Engineering, Inc. Florence Avenue -- -los. California 90001 *------ "_a ^Rubber Products :-------- ------- -ase Park Boulevard -----.;es. California 90047 ~ -~-=a-- - Rubber Products - - --------------_ion ~ ---. Drive Tennessee 37087 Rockwell Mechanical Packing Company, Inc. 1634 Long Beach Avenue Los Angeles, California 90021 W. S. Shamban Company 11617 West Jefferson Boulevard Culver City, California 90230 Vellumoid Company Rockdale Street and Beaman Avenue Worchester, Massachusetts 01606 The James Walker PackingCompany, Inc. P. 0. Box 75 Chicago Heights, Illinois 60411 ^-- Manhattan, Inc. ~=-. ' - - division 'sew Jersey ks of E. I. Du Pont de Nemours i Xic. ms DSW 281838 STLCOPCB4063166 1 ERS AND HOSES 'Most standard oil filters are satisfs^=-- earth or clay types. Filter manufacTnr.---- iltration Division Corporation le, Tennessee 'ngineering Company Ashland Avenue Illinois :ial Filters Corporation :rane) Indiana ineering Corporation merican Machine y ine Street Connecticut Corporation ; Park ' 3, New York cialties Company, Inc. Avenue er, Ohio Hilliara "-------- ' - 38 W. FH_ - ----- Wiarve! ~--= --- 7227 No.-- -- Chicago --=LS ------ Pall Carr.-- -- -------- Glen Cove--_____ rolaro:------ ---------- ----1300 New -- --------- *-- Posaen 1776 E. '< i-.azel P'nr __ -j - .as- - Son roea er - -- . I~ Nicnc;---- - WoKees -------- Ss-filco .J L -f * i>e!rvice r-rt 7D8 Nines, series 10 Hoses/Although both neoprene and buna elastomers swell somewhat in Pydraul, hose of these materials have given satisfactory service when made of a reinforced braid construction. Butyl, nylon or Viton are preferred when new hoses are installed. Suppliers include: Anchor Coupling Company 3600 N. Fourth Street Libertyville, Illinois Eastman Mfg. Company (See Imperial-Eastman Corp.) Department T. R. 6300 West Howard Street Chicago 48, Illinois Electric Hose & Rubber Co. 1201 Duro Street Wilmington, Delaware Gates Rubber Company 999 South Broadway Denver, Colorado 80217 Imperial-Eastman Corp. 6300 W. Howard Street Chicago, Illinois Lewis Products Hohenwald, Tennessee 38462 Samuel Moore Co. Mantua, Ohio Resistoflex Corp. Roseland, New Jersey Stratoflex, Inc. 222 Roberts Cutoff Rd. Fort Worth, Texas Weatherhead Corp. 302 E. 131st Street Cleveland, Ohio 44108 DSW 281839 f STLCOPCB4063167 DTHER COMPONENTS .wivel Couplings ;ystems for Pydraul fluids ften contain swivel couplings, iome suppliers are: hiksan Division MC Corporation 32 N. Brea Boulevard rea, California ipe Joint Sealers .. can be bought from: merican Sealants Company See Loctite Corporation) 5 N. Mountain Road artford 11, Connecticut ane Packing Company 110 Oakton Street orton Grove, Illinois aw Corning Corporation idland, Michigan iesland Plastics Company iesland, Wisconsin ineral Electric Company sulating Materials Department lampbell Road ihenectady 6, New York irmatex Company ipartment T. R. agler Court Building est Palm Beach, Florida S. Shamban & Company 517 W. Jefferson Boulevard ilver City, California ell Chemical Company 3 W. 51st Street ;w York, New York Accumulators ... many hydraulic systems for Pydraul contain an accumulator which uses a bladder to separate the fluid from air or nitrogen pressure. For these, a rubber compatible with the fluid is necessary. Suppliers include: Greer Hydraulics, Inc. 5930 W. JerTerson Boulevard Los Angeles. California Paints .. . resistant to Pydraul are supplied oy: Amercoat Corporation Department T Brea, California Andrew Brown Paint Company 5413 S. District Boulevard Los Angeles California Carboline Company 32-R Hanley Industrial Court St. Louis, Missouri Carrol Products 148 Marine Street Farmingdaie. New York Finch Paint & Chemical Company Torrence, California W. P. Fuller & Company 1645 W. Valencia Drive Fullerton, California The Glidden Company 900 Union Commerce Building Cleveland, Ohio Interchemical Corporation Finishes Division 1255-T Broad Street Clifton, New Jersey Lowe Brothers Company Third & Madison Streets Dayton, Ohio Magna Coatings & Chemical Corporation 1785 N. Eastern Avenue Los Angeles, California Nycote Laboratories 15002 Delano Street Van Nuys, California Pittsburgh Plate Glass Company One Gateway Center Pittsburgh 22, Pennsylvania Rinshed-Mason Company 5935 Milford ' Detroit, Michigan Royalty Paint & Varnish Company Pasadena, California Saran Protective Coatings Company 2415 Burdette at Reed Ferndale, Michigan Sherwin-Williams Company 101 Prospect Avenue, N. W. Cleveland, Ohio Titanine, Inc. Seagrave Corporation Elmwood & Morris Avenues Union, New Jersey U. S. Paint, Lacquer & Chemical Company 2101 Singleton St. Louis, Missouri DSW 281840 STLCOPCB4063168 ul "C" series 01 2 0 P 120 (U0J CLAIMING PYDR.-v_J_ = aul hydraulic fluid lost fnzr timed because it is excecrz ater and other contaminsrs eciable--fluid recovery rs lgs. Simply placing a ccrnz can be repaired will save : been used beneath hycrs af the total Pydraul leakap dollar-saving recovery ar-- ntageous because it isr " r glycol or water-oil emusns dirt particles. Reclaiming -- lost economical fire-res;s^-- z ^3-- e : e r: -ri= - rzzz z : --z:z-. - -- - ----- r aiming Pydraul consists -- twz ----- =--ir.v--^ r, and filtering dirt or oirer- ezzh:z zz- ~z -z r Removal. .. Water dot ;herefore, form a layer or- --- - --z_-- aminated fluid with a sice ^~zr ~r zzz z_ontally on a cradle abour z-vz: t=^- --r~ le and effective settling ided through a iarge funrr^ rrresn: aul periodically drained :i~ ---- more elaborate system, c&r ;b=~=e~n - ng tanks, or a commerce; __; zzs --- z-- i :ond method is centrifuging ;=-= --- ~ aLaval and Sharpies Co. _-- .zi; r,_se:- ----n ill separate water from lartg=z v:.cr~. z --= time. Filtration ... A number ~r r------ _--z^:z able complete with filter zi_---- s~zzz - - ms use filter media such ^ --orcrr- 1--=- . =-- -- I screens. Attapulgus clav a-r= ------ = cess to help keep the fluid cie=~ ar..:c --- - ----- ^-zz neutralization number. ZD zzzz>--~zz.::- z-- - ------ ommended for solid panes-=3 ^-zzs --- - - _ iber type filters are reerm - - zz ^ - --- ^-zz :le removal but are ineffecz-.ss -- zz>was ~ :_z alization number (acidity TOXICITY AND SAFE HANDLING Animal studies indicate that the Pydraul C Series Fluids can be classed as practically non-toxic when considered as an industrial fluid. They are non-irritating when the skin is exposed to the fluid. However, this product should not contact or in any way contaminate food, animal feed, food products, food packaging materials, pharmaceuticals or any items which may directly or indirectly be ultimately ingested by humans. Any contact may contaminate these items to the extent that their destruction may be required. Due to their low order of toxicity, the Pydraul C Series require no special handling precautions. However, as in handling any chemical, good hygienic procedures should be followed. In case of skin contact, wash off with soap and water. In the case of eye contact, flush with copious amounts of water. While Pydraul E Series (Pydraul C Series, also AC Series, Santosafe W/G) fluids pose no serious problems with respect to the environment, as a concerned supplier to industry, Monsanto urges the user to maintain a tight system, to correct leakage promptly and to exercise care in the handling and disposal of this and all other such products. FLUID PURIFICATION SYSTEM CENTRIFUGE SYSTEM FOR PURIFICATION Filters in the 3 to 5 micron lamation. Such .filter media range are recommended for will not affect the basic PyPydraul filtration and rec- draul formulation. -I z i sj \ STLCOPCB4063169 SECTION 3 antosafe W/ WATER/GLYCOL HYDRAULIC FLUIDS The new Santosafe W/G series of fire resistant water/ glycol hydraulic fluids are designed for use in hydraulic systems working in areas with a source of heat or ignition that creates a potential fire hazard if petroleum oils are used. Santosafe W/G fluids are mixtures of water, ethylene glycol, a high viscosity lubricating and thickening agent and selective additives for corrosion protection. When compared to other commercial water/glycol fluids, Santosafe W/G fluids show improved pump performance and lubricity, meaning significantly longer component life and less maintenance costs. Santosafe W/G fluids also exhibit excellent corrosion protection to metals, high VI, low pour points and excellent heat transfer properties that make the fluids acceptable for a wide range of operating temperatures. FI : Resistance The fire resistance of Santosafe W/G fluids depends upon their water content. The Santosafe W/G fluids contain between 40-45% water and are considered "fire resistant" as long as the water content is maintained. Exposure to elevated temperatures can cause boiling and evaporation which will reduce the safety of this fluid. Every precaution should be taken to prevent a reduction in water content. Corrosion Protection Santosafe W/G fluids contain special additives to give improved liquid and vapor phase corrosion protection. Tests show compatibility with steel, stainless steel, aluminum, nickel, tin, copper and copper alloys. Zinc, galvanized iron and cadmium plated parts should not be used. Heat Transfer Water and water containing fluids such as Santosafe W/G are known to be excellent heat transfer media. As a result, Santosafe W/G fluids provide lower operating temperatures than other common hydraulic fluids. Storage & Handling Santosafe W/G fluids do not require special handling precautions; normal procedures for handling hydraulic fluids should be used. Because these fluids are water-soluble, spillage can be removed with water. Santosafe W/G fluids can be stored up to six months without problems. For extended storage the fluid should be agitated in some manner to redistribute the vapor phase inhibitor. . DSW 281842 STLCOPCB4063170 Santosafe W/G TYPICAL PHYSICAL PROPERTIES FLUID SANTOSAFE Appearance Specific Gravity @ 20/20C Water Content (% by weight) Viscosity Centistokes @ 130F 100F 0F Saybolts as measured 130F 100F 0F Absolute Saybolts (SSU x density) Viscosity Index 130F 100F 0F Pour Point Min. pH at 25C Alkaline Content (ml. 0.1N HCI to neutralize 100 ml. of fluid to pH 5.5) Rust Test (ASTM) Flash Point (COC) Weight per gallon, lbs @ 60F W/G 15 1.076 43.4 W/G 20 Red Liquid with a slight haze 1.08 43.0 W/G 30 1.073 40.0 21.1 32.6 499.6 97 150 2300 104 161 2475 155 min. --40F 9.4 164 Pass None 9.00 28.0 47.0 700 130 200 2600 140 216 2808 155 min. --40F 9.4 165 Pass None 9.00 29.7 59.3 1050 140 275 4600 150 296 4950 155 min. --40F 9.3 176 Pass None 9.00 OS\N 281843 STLCOPCB4063171 N0I103S I VISCOSITY, SAYBOLT UNIVERSAL SECONDS VISCOSITY, SAYBOLT UNIVERSAL SECONDS TURE. DEGREES FAHRENHEIT KINEMATIC VISCOSITY, CENTISTOKES DEGREES FAHRENHEIT DSW 281844 STLCOPCB4063172 Santosafe W/G LUBRICATION AND PERFORMANCE A ~ Santosafe W/G fluids will perfonT satisfactorily in all types of hydraulic pumps at ratec soeeds and pressures recommended by the pump ma-ursciurers. Of course the fluid itself must be kept free of ccr--lamination and in good condition chemically. Prope' mainr=nance procedures (i.e., adequate filtration, prooer ~u:-- temperature, viscosity and alkalinity control) are viiai xc gzaod performance. Lubrication: Usage in vane type pumps a: pres=_rres to 2000 psig and speeds to 1200 RPM are wei wd~ir- tne capabilities of Santosafe W/G fluids. The foies *ave also performed in axial piston pumps at 3500 p sig arcr 1200 RPM. Higher speeds (1750 RPM) ga-a-'s require lowering the pressure to attain equivalent se'-'cts Use of Santosafe W/G fluids is not recommenoer i--sadial piston pumps. Gear pumps with bronze sleeve storings present no difficulties and can be operates sr e_ill capacity. Heavily loaded needle bearings may reture derating or a change in the type of bearing to a more -oriole configuration. Santosafe W/G fluids exhibit tne pump wear seen when compared to comment ;ai glycols in standard pump tests due to the high leva or amti-wear protection in Santosafe W/G formulation. In all tests to date no sludge to:--stton or serious corrosion was found. Pumping e^nctesncy showed no significant change. Low Pressure Systems: Pump tests on Santosafe W/G foies at pressures of 1000 psig in vane pumps show less onan 0.1% total wear. High Pressure: : As a result of the low wear in low pressure tests, tests v were made more severe to discover the fluids' capabilities. Table I shows the results for a V105E Vickers Vane pump. 1 The wear rates of 71 mg and 57mg are considered excellent. Table II (page 5) shows even more severe tests of Santosafe W/G compared to 3 other commercially available hydraulic fluids. . The results of the V105C Vickers Vane pump show Santosafe W/G superior to all fluids tested. These results indicate Santosafe W/G can operate in the most critical systems with good performance. Table I VICKERS PUMP TEST FLUID SANTOSAFE W/G 15 Pump Type Pump Capacity (GPM) Fluid Temperature (F) Pressure (PSIG) Duration (Hrs) Total Wear in Mg. (Ring-j-Vanes) V105E 2 130F 1000 1000 71 W/G 20 V105E 2 130F 1000 1000 57 STLCOPCB4063173 V105C VICKERS VANE PUMP TEST UID imp Type imp Capacity jid Temperature essure (PSIG) eed iration (Hrs) ;ar Ring Vanes Total SANTOSAFE W/G 15 V105C 8 GPM 140F 1800 1200 RPM 258 476.0 mg 60.1 mg 536.1 mg1 W E2t '* JZSZ 5 12':r: zsz 7--r= - ----- ~ ? % - --. ^ =*=>* -=**. - ~ WATER/GLYCOL A V105C 8 GPM 140F 1800 1200 RPM 49* WATER/GLYCOL B V105C 8 GPM 140 F 1800 1200 RPM 258 4,365.8 17.9 4,383.7- 7,552.2 40.6 7,592.83 R&O OIL V105C 8 GPM 150F 1800 1200 RPM 50* 332.2 11.5 343.74 liscontinued due to irregular wear causing tisztt , -=-*> ~ isentially causing test failure. (System pressin*-------- ----- Tr ained.) showed even wear--no washboarding. Rocir nnz n excellent condition. Light varnish on vanes. showed excessive wear and washboard me. --rsr its on vanes and rotor. __ ^=-:ng showed medium washboarding and searing wear. Vanes and enc plates showed light wear and medium varnish deposits. -- ^rmg showed excessive washboarding and searing wear. Vanes and enc plates showed light wear and medium varnish deposits. Tests conducted in Monsanto laboratories. DSW 281846 STLCOPCB4063174 antosafe W/G COMPATIBILITY TOXICITY AND SAFE HANDLING Hoses, Packings and Seals: No special hoses, seals or packings are needed when changing over from petroleum oi- to Santosafe W/G fluids. The following materials have been found compatible with Santosafe W/G: Natural Rubber SBR Viton* Teflon* Butyl Chloroprene Nitrile Rubber EPR Fabricated neoprene, homogeneous Buna N and Viton are the most common seals used. Ny on, butyl or neoprene is common for hoses. Because of the water content materials such as leather, cork, untreated cotton and cellulose packing should not be used. Paints: Solvent properties of Santosafe V< G fluids make conventional paints unsuitable. W'nen converting systems, questionable paint should be removed and the surface left unpainted or painted with a compatible paint. Most leading paint suppliers handle compatible paints for water glycols. Filters: Fine mesh metal screens and water proofed cotton or cellulose fiber filters are satisfactory for Santosafe W/G fluids. The use of active clay or otner adsorbent filters is not recommended because they could remove constituents of the Santosafe W/G formulation. Pipe Dopes: Santosafe W/G fluid may dissolve certain pipe dopes. Use only types known compatible with water/glycol fluids. Registered trademarks of E. I. Du Pont de Ntsmours & Co., Inc. Santosafe W/G fluids are materials of low toxicity by all means of testing. They are not skin irritants or sensitizers! and will cause only mild eye discomfort on contact with the liquid. The organic components have very low vapor pressure and are consequently not expected to have vapor inhalation toxicity. On the basis of the toxicological, physical and chemical properties of Santosafe W/G fluids, no precautionary labeling is used on the containers. DSW 281847 STLCOPCB4063175 JNSANTO INTERNAnOMBsfe^_ UST ntina OS AIRES anto Argentina S.A.I.C. nan 117 )S Aires, Argentina ralia OURNE anto Australia Limited 'ower. Princes Gate tinders St. iurne, Victoria 3001 ilia EY anto Australia Limited rry Street le, Sydney, NSW, ilia 2039 ria IA into GmbH Austria fsplatz 12 a 1, Austria ium SELS into Europe S.A. ce Madou Brussels, Belgium ERP into Europe NV/SA echelsesteenweg Antwerp, Belgium il 'AULO into Comercio e Industria .raujo 216 6' Andar aulo, Brazil 01220 Dominicsr SANTO Monsanto Josefa Peicno-- Esquina Pssb Santo Dormrnsr. Republics El Salvaccr SAN SALVACO Monsanto -4=(El SalvadorEdificio P`fn-= 67 Avenida Santa Tec:a San Salvaccr ZETZ Finland HELSINKI Monsanto Arkadiankaro- 001000 Heibiw France PARIS Societe Mcns= 9, rue d'Ara&=: 75 Paris (85 -- Guatemala GUATEMA,__ : Monsanto ~-== Edificio Casa 7a Avenida Guatemala Holland DEN HAAG Monsanto W Jan van Na=~-- Den Haag, -rao ida wLE into Canada Ltd. t. Patrick St. le, Quebec, Canada ALE into Canada Ltd. axdale Blvd. ile, Ontario, Canada OLIVER into Canada Ltd. Hamilton St. uver 3, B.C., Canada AGO ios Tecnicos Pacifico "Sertepal" Io Espana Oficina 502 Estado 337 igo de Chile mbia iTA into Colombians Inc. ra 15 No. 77-50 a, Colombia Hong Kcntx; HONG KON<=: Monsanto =s*-Managemerr -- 26 Canal Peas Hong Kona India BOMBAY Monsanto CZs===ss: India Pvt. .:~i Wakefield ;;1I 1 Ballard Esras= Bombay 1. nrsa- CALCUTTA Monsanto ZZtt-;-- India Pvt. 19 Rajendrsr Calcutta 1. MADRAS Monsanto India Pvt. 310-311 L.nrcMadras 1. ni-.i.-- NEW DELHI Monsanto -- India Pvt. -- ~ 3/8 Asaf Aii Near Turkm^E-- New Delhi, Israel ASHDAD Israel Chemicals Fibres Ltd. Industrial Zone JOHANNESBURG Monsanto South Africa (Pty.) Ltd. 85 Rissik Street Johannesburg, South Africa Ashdad, Israel Spain Italy MILAN Monsanto Italians S.p.A. Via Melchiorre Gioia 8 BARCELONA Monsanto Iberica SA Lepanto 350 Barcelona 13, Spain 20124 Milan, Italy Sweden Japan TOKYO Monsanto Japan Ltd. Room 628 Chiyoda Building STOCKHOLM Monsanto (Scandinavia) AB Ulysundavagen 108 16111 Stockholm 11, Sweden 1-2 Marunouchi 2-chome, Chiyoda-ku Switzerland Tokyo 100, Japan ZURICH Malaysia PETALING JAYA Monsanto (Suisse) SA Tiefenhofe 10 8001 Zurich, Switzerland Monsanto Far East Ltd. Malaysia Branch Taiwan 116, Jalan Semangat TAIPEI Petaling Jaya, Monsanto Far East Ltd. -- Selangor, Malaysia Taiwan Branch 6th Floor, Section 1 Mexico MEXICO CITY 36 Chang An East Road Taipei, Taiwan Monsanto Comercial S.A. de C.V. Calle Thiers No. 248 Thailand Mexico 5, D.F. Mexico BANGKOK Monsanto Thailand Ltd. Nicaragua MANAGUA Monsanto Nicaragua S.A. 5th Floor, Kasemkij Building 120 Silom Road Bangkok, Thailand P. O. Box 288 Managua, Nicaragua United Kingdom LONDON Norway OSLO Monsanto Norge A.S. Fred Olsensgt 11 Oslo 1, Norway Monsanto Chemicals Ltd. Monsanto House 10-18 Victoria Street London S.W.1, England Monsanto Textiles Ltd. Monsanto House Phillippines MANILA Monsanto Philippines Inc. Suite 314 Rufino Bldg. 6784 Ayala Avenue Makati, Rizal D-708 Philippines 10-18 Victoria Street London, S.W.1, England YORKSHIRE Monsanto Textiles Ltd. 90 Thornton Road Bradford & BDI 2DX Yorkshire, England Ttoad Puerto Rico RIO PIEDRAS Monsanto Puerto Rico Company P.O. Box 837 Hato Rey Sta. Rio Piedras, Puerto Rico 00919 LEICESTER Monsanto Textiles Ltd. 2nd Floor Thames Tower. Burleys Way Leicester Lei 3 TP Leicestershire England --toad Singapore SINGAPORE Monsanto Singapore Company (Pte.) Ltd. (Off Jalan Jurong Kechil, 8 M.S.) Singapore 21 Venezuela CARACAS Monsanto (Venezuela) CA Torre Phelps--Piso 24 Plaza Venezuela Caracas, Venezuela South Africa DURBAN Monsanto South Africa (Pty.) Ltd. 151 Guildhall 25-31 Gardiner Street Durban, South Africa West Germany LINGEN Monsanto (Deutschland) GmbH Chemiefaserwerk Lingen D-4450 Lingen (Ems) West Germany DSW 281848 STLCOPCB4063176 r CUSTOMER SERVICE CENTERS AKRON, OHIO 44313 260 Springside Drive Montrose Development Park Tel. (216) 666-4111 ATLANTA, GEORGIA 30339 320 Interstate North Parkway Suite 500 Tel. (404) 432-7111 BOSTON, MASSACHUSETTS 02149 Everett Station Tel. (617) 387-5010 CHICAGO, ILLINOIS 3158 Des Plaines Ave. Des Plaines, Illinois 60018 Tel. (312) 296-6688 CINCINNATI, OHIO 45236 8041 Hosbrook Road Tel. (513) 984-1100 DETROIT, MICHIGAN 500 Northland Towers West Southfield. Michigan 48075 Tel. (313) 357-0910 HOUSTON, TEXAS 77027 1301 Post Oak Tower 5051 Westheimer Road Tel. (713) 621-9550 LOS ANGELES, CALIFORNIA 90022 6670 E. Flotilla St. Tel. (213) 723-2492 - NEW YORK, NEW YORK 10036 1114 Avenue of the Americas Tel. (212) 764-5000 ST. LOUIS, MISSOURI 63166 800 N. Lindbergh Blvd. Tel. (314) 694-1000 SAN FRANCISCO BAY AREA 2710 Lafayette Santa Clara, California 95052 Tel. (408) 243-0414 SEATTLE, WASHINGTON 98121 2112 Third Avenue Tel. (206) 622-4203 WILMINGTON, DELAWARE 19810 Suite 204. Bancroft Bldg. 3411 Si/verside Road Tel. (302) 478-4600 Monsanto Industrial Chemicals Co. A Unit of Monsanto Company 800 N. Lindbergh Blvd., St. Louis, Mo. 63166 For technical information phone your Monsanto representative or the nearest sales office (listed on this page). To place an order for Pydraul products from Monsanto dial toll free 800-325-3850. . Monsanto t i I ! DSW 281849 J "Nothing contained herein is to be construed as a recommendation to use any product in conflict with any patent. MONSANTO MAKES NO WARRANTIES AS TO THE FITNESS OR MERCHANTABILITY OF ANY PRODUCTS REFERRED TO, no guarantee of satisfactory results from re liance upon contained information or recommendations, and disclaims all liability for any resulting loss or damage." STLCOPCB4063177 In This Pocket... Additional Information on Pydraul and Santosafe W/G Products Monsanto DSW 281850 STLCOPCB4063178 *i*% i OSIN#1851 Monsanto BOO N. LINDBERGH BLVD., ST. LOUIS, MISSOURI 63166 2-3492-0274-44 UTHO U.S.A. STLCOPCB4063179