Document DdD9r1mE7MnzB7kpV80zxB5zM
CG 03
CODE KY--787-D PKG
PROCESSES
APPROVED BY
LOT SEP"30580 37282
< ) KY-787--D <Q) FWP 9/23/80 < ) < ) <XOB-17: 25%
EST'D WGT 932
LBS
< ) < > LESS N-32-D
< > < ) & 240 MIN
STANDARD HRS. 8.-9
TIME
M
< ) < ) STRIKE)
TYPED BY: FP 9/23/80
COMPONENT CONSUMPTION
CG CODE
LOT
PQ LBS
I CG CODE
LOT
14 YC002B JSO'* Y 93 , XtOO i 14 YCO02B ,________
14 YCO02B
93 --iasL ] 14: YC002B _____,___
PQ LBS 93 93
14 YC002B M--. W
93
i 14 YC002B _________ 93
TOTAL EST'D WGT 3332
M I, Z'&rttjJ NON-BLEEDING
EQUIP
NAME "KROLOR* YELLOW-MEDIUM
i USE 1 Nj LBS 1 CODE
ACCT LBS
i RUN 60"<990 G) WATER IN V-203. SET AGITATOR ON
IGH SPEED.
A
WEIGH IN DRUM & POUR IN DUMP IN AND STIR 5 MIN RECORD : START &. 3<? (ffll
f in
DJUST TO 75" <1275 G)
"
WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
LHldMOG AT 2400-2600 PSI INTO V--205
6T\ WjiEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
J^W HOT WATER AT 2400-2600 PS I INTO V-205
ST | RECORD: V-205 VOL ___ & ADJ TO 60" <2100 G)
8 I INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
I 24 ]I 32-D | 3X50 :| YC-2-BI
1___ ____!
240 2400
\^T\ SUN '7o^ ~<574~G7 ~WATER~INTO~v"3>^y?G~START
I ^Ka g it a t o r
i-r I PUMP V-205 THRU HOMOG AT 4800-5200 PSI INTO SV,
! I RECORD: TIME START
TOTAL MINUTES
i | NQZE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
I JX3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
!>T WHEN V-205 MT, RUN IN 5" <240 G) WATER & PUMP
1 I THRU HOMOG AT 4800-5200 PSI INTO SV
SP SP STEP 01 - SET FORM `'SELF
POSITION
& 2 <V-243) OR POSITIQ CP JJ^-T'PRESS SV CAM RESET PB
it< V-244)i*
AUTO
I ^4-OEMOTE (TEMP IS SET AT 190-194F)
3 R ORD LEVELS & SET'R/M COUNTER *1 AS FOLLOWS:
11 LG '5LQX PRESET #1
80 GAL
1 3LG 4 -,% PRESET *6
135 GAL
. STRIKE FLOW CONTROLLERS AS FOLLOWS:
<N-27-D CONTROLLER) IN MANUAL 0.39 GPM
(N-27-D WATER) IN MANUAL LOCAL 5.28 GPM
< N-27-D/WATER) RATI0
1 .35
(N-32-D CONTROLLER) IN MANUAL 0.49 GPM
(N-32-D WATER) IN MANUAL LOCAL 4.47 GPM
(N-32-D WATER) IN REMOTE
<N-32-D/WATER) RATIO
1 .82
1
i
1 i 1 i
1
l
I
I 15--A I 160 i 20-A f 135
1 27-D !! 206
1 ir
!I I 32-D 11 1376
1 '1l
1!1f
J 1
JC* vo <>>
EGJUIP I
| PAGE 2 i
CG 03 t< Y--787-D ESI WGI 3332-5 f- t-H
I USE |
J Uit
! LBS I CODE I LBS
:<ERATOR STEP PB . *,
j
RECORD LEVEL 2LG Jbfc IF BELOW 35% FOLLOW SOL'NI
MAKE-UP PROCEDURE FOR N-27-D
!
_ DJUST SV TO 48" <2470 G)
I
RECORD PW
TO 11.1-11-3 WITH N-7-D AT |
5% <1 PARTS WATER TO 1 PART N-7-D)
I
SIPHON INTO SV, RECORD: PH
ASSUME 50% 1
OPERATOR STEP PB
I
3V.oX- I
T1
l7-1) I
STEP S/39, AFTER HEAT-UP RECORD: PH C5*
SWITCH 3FC20, 8FC10, 8 8FC2 TO AUTO
OPERATOR STEP PB
SP STEP 10/43- WHEN 3FC20, 8FC10 & 8FC20 FLOWS
ARE IN LIMITS, SWITCH 3FC10 TO AUTO 8 PB
SP STEP 11/44. WHEN 3FC1 8 3FC20 FLOWS ARE IN
LIMITS, SWITCH 3FC2 TO REMOTE
ATOR STEP PB
DURING STRIKE RECORD:
SP STEF*
I
V-243/V-: 44
RANGE
TIME
1 3/48 <3 MIN)
9,0-10,0
14/47 <6 MIN)
[9.0-10,0
15/48 <2 HRS)
\'Xj + 0-10.0
&
1 6/49 <3 HRS)
kO~10.0
1 6/49 <4 HRS)
,0-10.0
17/3 <FINISH)
7.3-8.5 __.3-i-tf.4ST
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV 8 NOTE ' |
IN LOG, IF FINAL PH >8,5, ADJ TO 7.5-8,5.,- |
8 RECORD: PH ____
ASSUME 77% j
)0
:7~D |
L28-*T WHILE STRIKING RUN 30" <234 G) WATER INTO V-3391
*T29 i ADD IN 7-8 MIN
I
339 J^Tf ADJ TO 49" <382 G) AT 80-100/F
1
6
STIR 5 MIN 8 RECORD: PH
<9,5-10.5) .
1
STIR 13 MIN OR LONGER* FOR SP STEP 26 * |
RECORD: VOL
A CALC 4-~" X 0.78 * *1OTt 1
SET PRESET~4S TO
k FR?O0M S 33
350
I 530-A! 350
302 4^55* I RUN 30" <360 G) WATER INTO V-302 7 pStT | ADD 8 STIR 2 MIN FOR S 40
ASSUME 50%- j. 160
7-D i 80
137 L^F STEP 17/50 AFTER CHECKING PH, OPERATOR PB. ^ 100
1
138"i_d4jfrT IN
00 1 128-A! 100
SV I^H^Sp ^STEP 23/53, RECORD: PHv 3Tj & <3-7-4,2)
SP RUN IN:4-7-D FROM S 36 IN 10-12 MIN 8 STIR 5 1
1MXN-
n4
I
8 i |>*TF:EC-0 RD : PH.._7/_v5 <9,0-9.5) , ADJIF NECESSARY
8I
i | RECORD: PH__TL
ASSUME 77% 1
I 1 <DILUTE 10 PARTS WATER TO 1PART) .ASSUME 50% i
I J, <SIPHON N--7-D INTO SV)
j
|^1j3PpATOR STEP PB
fi 4
,liQP
1
29/58. RECORD : PH
& TIME Tjjfcn i
i^^^ERATOR STEP PB
1
` iVT SP STEP 60. BATCH COMPLETE,
I
____ ____
I 27-D J 1 ?-0 j
START TIME SP STEP
-3i,mir-
FINISH TIME SP STEP
^tf> `m
OPTR re!
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