Document DMvDY78LdwmO0Qo09dOb4pz75

Johns-Manville ' V.-J ' fc- -v I S p4| ii ( f. \ ' ^ PRODUCT INFORMATION type: Brick temp limit: 3000F J-M INSULATING FIRE BRICK PJ DESCRIPTION: Johns-Manville produces six types of Insulating Fire Brick to provide opera tors and builders of high temperature equipment six opportunities to get the one insulating fire brick that's right for a given service. Each-type of J-M Insulating Fire Brick has the correct balance of thermal and physical properties for its recommended service. All six types offer light weight, low conductivity and high structural strength. Made from high quality refractory clays (plus alumina in the case of JM-3000), these insulating fire brick contain a carefully graded organic filler which is burned out during manufacture to give a uniform, controlled pore structure. AVAILABLE TYPES: JM-3000*--for temperatures to 3000F exposed. JM-2X--for temperatures to 2K00F exposed. JM-26--for temperatures to 2600F exposed. JM-23--for temperatures to 2300F exposed. JM-20--for temperatures to 2000F exposed. JM-1620--for temperatures to 1600F exposed; to 2000F back-up. JM-3000 imuUtmi Fin Brick It the nerntt of the tit tyeet. It pn> n lon|-lite iitsuletion it i lull 3000F, m beck up or cuect iirtw t service, end n molded tram tpecuilF tended uonn dirt diet ehrame n USES: Recommended for use as refractory lining or as back-up insulation behind other refrac tory protection in kilns, furnaces, flues, refining ves sels, regenerators, gas producers and mains, soaking pits, stress-relieving furnaces, reactor chambers and similar high temperature industrial equipment. P| ADVANTAGES High Insulating Value The light weight and high insulating value of )-M In sulating Fire Brick make possible thinner fumas-c wails, improved efficiency and lower operating cotu Quick Heat Up Furnaces can be brought up to operating temperatures with unusual speed, resulting in increased produciwe. .1 50 PRODUCED JM - 83 a INSULATING FIRE BRICK Specification Data PHYSICAL PROPERTIES* ....... > v :. : >- Temperature limit JM-3000 3000F** JM-28 2800F** JM-28 JM-23 2600F" 2300F" Apprdiimate Density 65 pci 58 pci 51 pci 31 pci Transverse Strenyth 200 psi 175 psi 140 psi 140 psi did Crushinj Strength 400 psi 300 psi 210 psi 210 psi Linear Shrinkaie t0.8% at 1.4% at 1.0% at 0.1% 3000F 2800F 2600F at 2300F Reversible Thermal 0.65-0.75% 0.65-0.75% 0.65 0.75% 0.5-06% Ezpansien at 2000F at 2000F at 2000F at 2Q00F JM-20 2000F" 29 pci 100 psi 150 psi 0.0% at 2000F 0.50.6% at 2000F JM-1820 2000F*** 1600F** 27 pci 80 psi 95 psi 0.0% at 2000F 0.5-06% at 2000F *Ti fiture* |lnn in tnu table art avrraft values obtained in accordance with accepted teat method*. "Back-up nr aipoted. "'Back up only. tJ nr iinuilalxe Service Panel Tait; all athera 2*-hf aoakini potlad. PACKAGING Tvm /(R JM-3000 JM-28 JM-26 JM-23 JM-20 JM-1620 Ne. el Brick per Carte* 20 20 25 25 25 25 COMPUANpE WITH GOVERNMENT SPECS THERMAL CONDUCTIVITY. JM 20 complies with MIL-B-16305 A, class A JM-28 complies with MIL-B-16305 A, class B STANDARD SIZES Type JM-3000 JM-28 JM-26 JM-23 JM-20 JM-1620 Sin Accurately sired in all standard 9 in. shapes ot the 2V4 and 3 in. series, as well as special shapes. MEAN TEMPERATURE. F 500 1000 1500 2000 JM-3000 3.22 3.30 3.37 346 JM-28 2.55 2.80 3.06 3.32 JM-26 2.22 2.44 2.68 2.93 JM-23 1.01 1.18 1.34 1.50 JM-20 0.95 1.18 1.27 1.27 JM-1620 0.90 1.07 1.27 - conductivity: BTU IN. PER SO FT PER F PER HR An Insulation for Fvety Comma Wt0UGt&"V>/ Purpose JM -83 5- Johns-Manville PRODUCT INFORMATION type: Brick temp limit: 2500F '^mrn ri J-M SIL-O-CEL INSULATING BRICK p DESCRIPTION: Made from diatomaccous silica, a material composed of millions of micro scopic cells that oiler maximum resistance to heat flow. Sil-O-Ccl Insulating Brick arc particularly useful where high load-bearing characteristics are required. Sii-O-Ccl Insulating Brick arc furnished in three types for use as back-up insulation behind refractory fire brick linings or behind insulating fire brick linings. The new Sil-O-Cel 16L brick may also be used for exposed as well as back-up service. P AVAILABLE TYPES:, Sil-O-Ccl Insulating Brick are furnished in three different types as follows: Sil-O-Cel Super--for temperatures to 2500F back up only. Sil-O-Cel C-22--for temperatures to 2000F back up only. Sil-O-Ccl I6L-for temperatures to 1600F back up or exposed. P USES: Sil-O-Ccl Insulating Brick are recom mended for use as back-up insulation in furnaces, kilns, hot blast stoves, soaking pits, boiler walls, oil heaters, regenerators, and similar high temperature equipment in the steel, chemical, ceramic, power, petroleum and glass industries. H ADVANTAGES Good Insulating Value Used as back-up insulation. Sil-O-Cel Insulating Brick make it possible to reduce the necessary thickness of the exposed refractory as much as one-third. This re sults in substantial savings in furnace wall construction for all the types of high temperature equipment for which these brick arc recommended. High Load Bearing Strength Sil-O-Ccl Insulating Brick arc made from diatomaccous silica, a natural fossilized material which imparts to the finished brick great strength. The Sil-O-Ccl C-22 hrick. for example, has a cold crushing strength of 700 lbs per square inch. db u a QJ CJ u Cj 52v PRODUCED JM -83 M n 4- SIL-O-CEL INSULATING BRICK Specification Data PHYSICAL PROPERTIES* ~ ; \n Soper C-22 161 Temperature limit 2500F** 2000F** HOOF*** Approiimate Density 40 pcf 38 pet 34 pet Transverse Strength 90 psi 115 psi 60 psi Cold Crushing Strength 300 psi 700 psi 350 psi linear Shrinkage 2.0% at 2S00F 0.8% at 2QQQF 0.7% at 16QQF Reversible Thermal Expansion 1.3% at 2000F 0.7% at less than 0.1% 2000F at HOOF *Th figurti given in this table tr avengt values obtained in accord* net with iccepted test methods. *'ftaclup tni;. * "Back-up or osposad. THERMAL CONDUCTIVITY MEAN TEMPERATURE. F 500 1000 1500 2000 Super 1.70 1.95 2.19 2.45 C-22 1.67 1.88 2.08 _ 161 0.92 1.07 122 CONDUCTIVITY: ITU IN. PER SO FT PER F PER HR V COMPLIANCE WITH GOVERNMENT SPECS STANDARD SIZES SilOCel Super complies with Mll-B-161828 PACKAGING INFORMATION Type Sil-O-Cel Super Sil 0 Cel C-22 Sil-O-Cel 161 Silt Furnished in all standard 9 in. shapes o< the 2 Vi and 3 in. senes, as well as special shapes. All Sil 0-Cel Insulating Brick are packaged 2S to a carton. PRODUCED JM - 83 JAM'S 'fcVHtl An Insulation lor Every Commercial and Industrial Purpose Johns-Manville \. PRODUCT INFORMATION type: Castable . temp limit: 3000F J-M FIRECRETE hydraulic setting refractory cement DESCRIPTION'- Johns-Manville produces seven types of hydraulic setting castable refractory cements to meet practically every castable require ment for temperatures through 3000F. Each of these refractories is economical and efficient in the service range for which it is recommended. All harden rapidly and arc highly resistant to spalling. AVAILABLE TYPES: 3X Firc'crctc -- For service to 3000F. Composed principally of high aluminous materials calcined at high temperatures. Recommended for casting thick nesses of 2 inches or more. H.T. Firccrctc--For service to 2800F. Recom mended for casting thicknesses 2 inches or more. Standard Firccrctc--For service to 2500F. Devel ops exceptional strength on air curing. Can be used to cast thicknesses as thin as 1 inch. I..W. Firccrctc--A light weight, insulating refrac tory concrete for service to 2400F. 75 lbs of dry material required for one cubic foot. CA Insulating Firccretc--A light weight, low iron content refractory for use in controlled atmos pheres. For service to 2600F. CA 2200 Insulating Firccrctc--A light weight, low iron content refractory for use in controlled atmos pheres. For service to 2200F. No. 20 Firccrctc--Similar to L.W. Firccrctc but lighter. 58 lbs of dry material required for one cubic foot. Service to 2000F. C-31 M Refractory Cement--A chrome base cast able refractory for service to 3000F. Lo-D Firccrctc--Designed primarily for use as a back-up insulating refractory in naval boilers. Serv ice to 2500F. r* USES: Firccretc is used extensively for mono lithic furnaces and linings and is recommended for such special shapes as those required for burner rings, bafllc tile, header protection tile, pipe linings, furnace bottoms and similar installations. H ADVANTAGES Hardens Rapidly Fireercte permits casting and use of any dcuicd shape within 24 hours. Resists Spalling All seven types are highly resistant to spalling Negligible Shrinkage Firccrctc has no drying shrinkage and only aegbgiN* fire shrinkage at recommended lemperaluirs Easy and Economical to Use The adaptability of Firecrete makes possible the * construction of monolithic furnaers. Immp usI the like which would otherwise require the use c4 ^esrial shapes or involve costly cutting and Ailing at hnst. PRODUCED JM-83 1 FIRECRETE Specification Data yf.; '. - /v \ yr ' 1*v *, V1 * * Ay . - ~44 PHYSICAL PROPERTIES* , .. . ; . -- - -4-wZ7r~K '' i '?------------' -- ---- - ' *v*, * '> .... Hifhest Recommended Service Temperature Pjrometne Cane Equivalent Weitht As Placed Oven Dried at 220F After S Hr Firing at 1750F Crushing Strengths Atter S-Hr Firing at: 220F 1200F 1750F 2000F 2200F 2400F linear Change Alter S-Hr Firing at: 1200F 17S0F 2000F 2200F 7400F 2800F 3000F 3X 3000F H.T. 2800F 33 Q173F) 30 (3002F1 148 pcf 134 pcf 130 pcf 131 pcf 113 pcf 110 pcf 3500 psi 2680 psi 2350 psi -- 2490 psi 2950 psi 700 psi 560 psi 300 psi 580 psi 1500 psi -0.2% -0.1% -0.1% -0.2% -0.7% -0.9% - 0.0% 0.0% 0.0% +0.6% +0.9% - STD. 2500F 16 C2669F) 130 pcf 116 pcf 110 pcf 1310 psi 1190 psi 780 psi _ 1190 psi 2130 psi 0.0% -02% _ -0.6% +1.6% -- LW. 2400F 15 (2615F1 CA Insulating CA 2200 Insulating Firecrete 2600F 2200F 32V4 (3135F) 16-1712740F) No. 20 2000F 14 (2552F1 109 pcf 80 pcf 75 pcf 109 pcf 80 pcf 75 pcf 97 pcf 66 pcf 57 pcf 96 pcf 62 pcf 58 pcf 630 psi 595 psi 490 psi _ 690 psi 1690 psi 580 psi 475 psi 595 psi 650 psi 840 psi 310 psi 320 psi 375_psi _ 220 psi 210 psi 220 psi 320 psi _ -0.2% --02% _ -0.5% -2.4% -0.1% -0.2% -0.3% -0.8% -0.1% -0.1% -0.1% ---- with icciptid Its! methods. -- -0.2% -0.4% -0.6% _ _ _ C-31 M Refractory 3000F 36 O290F1 193 pcf 183 pcf 177 pcf 2920 psi 1780 psi 1300 psi _ 1690 psi 3850 psi -0.2% -0.2% -03% -0.5% -1.9% -3.1% * /- U-0 2500F 100 pcf 48 pcf 44 pcf _ -- * _ - THERMAL CONDUCTIVITY "I PACKAGING INFORMATION HUN TEMPERATURE. F BOO 1000 1200 1400 1600 1800 2000 U - 70 Hi - 4 45 S'd 4 16 4 34 lw CAin in 209 - 257 Nj TO 1 43 1 54 C !tv 60 coMucimnr: ITU IN 72 75 7.1 84 4 76 508 5 41 5 74 4 59 4 88 519 5 52 221 7 36 2 56 2 82 2 70 790 312 333 165 1 76 1 87 198 61 63 65 67 MR SO FT MR F MR HR 9.4 _ _ 3.65 69 Founds Required for 1 cubic loot 3X Firecrete 130 H.T. Firecrete 110 Standard Firecrete 110 l.W. Firecrete 75 CA Insulating Firecrete 75 CA 2200 Insulating Firecrete 57 No. 20 Firecrete 58 C 31 M Refractory Cement 180 lo-O Firecrete 44 Packaging 100 lb bags 100-lti bags 50 or 100-lb bags 80-lb bags 80-lb bags 80-lb bags 80-lb bags 100-lb bags 50-lb bags COMPLIANCE WITH GOVERNMENT SPECS lC Irtr-ft c*-;- n ?* W'l C IS 7941 4v i/'tvf fcr Fvcty CcnnwfC'jJ < 4VIUf P'..'rC0S9 irari JM-83 I 5i Johns-Manvllle V * PRODUCT, INFORMATION ` type: Gunning-Troweling ; temp limit: 3000F J-M BLAZECRETE hydraulic setting refractory cement (* DESCRIPTION: Four types of dry mono lithic, hydraulic setting refractory cements have been developed and produced by Johns-Manvillc for gunning and slap-troweling applications. These four refractories arc especially adaptable for gun application in building new refractory linings and repairing old ones. They adhere readily with a minimum of loss when "shot" in place. Mixed with water at the gun nozzle, they are pneumatically projected with great force, resulting in a dense, homogeneous lining. Blazccrctc is equally effective for heavy patching by troweling, especially where brickwork has eroded deeply. It eliminates the laborious ramming or tamping required with "plastics," and patches need not be prefired. 56 PJ AVAILABLE TYPES: 3X Blazccrctc-For service to 3000F. High alumi na content. Particularly adaptable for gun applica tors and for heavy patching by slap-troweling. Standard Blazccrctc--For service to 2400F. Alu mina silicate base. L.W. Blazccrctc-For service to 2000F. Light weight, alumina silicate base refractory. Used ex tensively for stack linings, heaters and other appli cations where gunning mix with low rebound loss is required. C-2 Refractory Cement--For service to 2300F. Used to advantage in making a protective abrasionresistant refractory surface over L.W. Blazecrete. ^ USES: Recommended for lining or patching forgo furnaces, ashpits, cyclones, heaters, boilers, oil refining equipment, furnace bottoms, ladles and similar applications. L.W. Blazecrete is extensively used on tanks, structural steel and skirts for fire protection purposes. PJ ADVANTAGES Hardens Rapidly Applications ready for use within 24 hours of gunning or slap-troweling. Resists Spalling All four types arc highly resistant to spalling. Easy to Use Can be applied by gunning or slap-troweling. PRODUCED JM -83 u u 1 r "i Specification Data PHYSICAL PROPERTIES* Highest Recommended Service Temperature Pyrometric Cone Equivalent Weight Slap Troweled: As Placed Oven Dried at 220F Alter 5-Hr firing at 1750F Weight Gunned: As Placed Oven Oned at 220F Alter 5-Hr firing at 1750F Crushing Strengths After 5 Hours Firing at: 220F 1200F 1750F 2000F 2200F 2400F Linear Change Alter 5 Hours Firing at: 120CF 17S0F 2000F 2200F 7'tOOF 3X 3000F 3313173F) 148 pcf 133 pcf 130 pcf 153 pcf 142. pcf 140 pcf 570 psi 700 psi 790 psi -- 1040 psi 2390 psi 0.0% 0.0% -- -0.2% -0.2% STD. 2400F 16 (26S9F) 132 pcf 116 pcf 110 pcf 134 pcf 124 pcf 118 pcf 1350 psi 1070 psi 1130 psi _ 1480 psi 2870 psi -0.1% -0.4% _ -0.6% -0.4% *T* f fwrti iifvn m ttbit jrt mines obtained In according with accepted test methods. LW. 2000F 14 (2552F) 104 pcf 69 pcf 65 pcf 117 pcf 76 pcf 73 pcf 275 psi ' 338 psi 400 psi 461 psi _ -- -0.3% -0.6% -0.8% -- C-2 Cement 2300F 15 (2608F) 140 pcf 126 pcf 120 pcf 142 pcf 134 pcf 128 pcf 6200 psi 4700 psi 2600 psi -0.2% -0.2% -0.5% ___ ' ? r> * -thermal conductivity ....... . MEAN TEMPERATURE. F 600 800 1000 1200 1400 1600 1800 - - 4 10 4 30 4 68 5 40 6.35 Vi - 3 89 3 95 4 05 4 24 4 57 5.09 l w 142 I 52 164 1 76 189 2 01 c: - - 3 40 3 50 380 4 30 5.10 CONDUCTIVITY :itu IN. PER SB 1FT PER! F PER HR PACKAGING INFORMATION 3X Blazecrete Standard Blazecrete L.W. Blazecrete C-2 Refractory Cement Pounds required for 1 ca ft 130 (slap-troweling) 140 (gunning) 110 (slap-troweling) 118 (gunning) 65 (slap-troweling) 73 (gunning) 120 (slap-troweling) 140 (gunning) Packaging 100 lb bags 100 lb bags 80 lb bags 100 lb bags I An Insulation for Every Commercial Purpose JM -83 57 .N. t. Johns-Manville PRODUCT INFORMATION type: Fill temp limit: 2400F i J-M AGGREGATES AND FILLS P DESCRIPTION: Johns-Manville lightweight aggregates and fills arc available in a wide selection for temperatures through 2400F. Zelie LAV. anil JM-2400 LAV. Aggregates may be mixed with calcium aluminatc cement to form an insulating refractory concrete for various operating conditions. Sil-O-Ccl C-3 may he mixed with cal cium aluminatc or porlland cement for lower tem perature conditions. By selection of the aggregate. an insulating refractory concrete can be made with the characteristics desired for constructing core, japanning and enameling ovens, foundations and bases of heated equipment, furnace doors, and many special shapes. In addition, all materials listed below may be used as fills for insulating ir regular spaces in high temperature equipment, making it possible to conserve heat where other forms of insulation cannot be economically in stalled. AVAILABLE TYPES Name JM-2400 L.W. Aggregate Zelie L.W. Aggregate Composition al. silicate al. silicate Temperature limit, F 2400 Approx density to which fills arc normally packed, lbs per cu ft 50 Packaging 80-lb bags 2400 31 65-lb bags 58 Sil-O-Cel C-3 Sil-O-Ccl Insulating Powder Sil-O-Ccl Coarse Grade calcined, coarsegraded diatomaccous silica finely ground diatomaccous silica similar to Sil-O-Ccl Insulating Powder, but more coarsely ground 2000 1600 1600 31 50-lb bags 17 50-lb bags 22 50-lb bags PRODUCED JM-83 I | r r. k f-s---- f"* * T~ r' J- T~ u ; Johns-Manvlli -- *LCC^~ ^.PRODUCT/INFORMATION U.*-'.-.-`ivy- < 1 type: Refractory Mortar r l- .temp limit: 320CF ii >*: _______ ___ _ -' . " r. f- J-M BONDING MORTARS DESCRIPTION: J-M Refractory Bonding Mortars arc recommended for bonding together many relatively small units into a stable, strong, and gas-iicht structure. The use of refractory mort..rs reduces slap or pas penetration and cuts down heat low caused by open joints. There arc two gen-eral classifications of bonding mortars: heat setting and air setting. Heat setting mortars will develop a bond only with the application of heat. Air set ting mortars develop a strong bond without the application of heat. J-M Bonding Mortars have been scientifically formulated to insure good workability, low shrink age, and long shelf life. Ic available types Mortar Jl'.l ;tC * 1 %pt air selling Temperature Limit, F 3200 Super Hljlitr" Hrll.tr" air selling air .dime 3000 3000 Uses laying insulating fire brick or refractory brick; shallow patching hot or cold surfaces for coating over vertical industrial boiler tubes, shallow patching, laying brick laying tire brick; shallow patching Packaging 200, 100. 50. 25.15. 10 and 5-lb containers 200. 100 and 50-lb containers 200. 1 (II) and 50-lb containers s.. r* air selling So 26 V. }', v* V air setting Uivir'd heat setting M-r* *. - -...... ; A t o 2700 laying fire brick 200. 100. 50. 25. 15. 10 and 5-lb containers 2600 laying fire brick; patching 100-lb bags 3100 laying fire brick 100-lb bags - |... .. ... . .PRODUCED . Cr---f-.-r -' Jill - 83 ' : Johns-Manvllle '* M ^ ^ r-. i. PRODUCT/INFORMATION 1" rv ' ~~ ** * crj cS . type: Refractory Felt j temp limit: 2300F ' i \ \ i 60 J-M CERAFELT'refractory fiber felt DESCRIPTION: J-M Ccrafell is a light weight, rcfractory-fibcr insulation notable for its excellent thermal and chemical stability. Made pre dominantly of alumina and silica, it combines light ness. heat resistance, low conductivity and high sound-absorption qualities. n AVAILABLE FORMS: FurnNhed in densitics ranging from 3 to 24 lbs per cu ft. Also avail able in loose form (J-M CERAFIBER) in 25-lb bags.- B USES: Recommended for a great variety of high temperature industrial applications such as insulation protection in repairing open hearth roofs; on co\er-typc annealers to 111! openings for elec trical access; expansion joints in kilns, furnaces and boiler walls. B ADVANTAGES High Heat Resistance Will withstand continuous exposure to a full 2300F. Low Thermal Conductivity Unusually low conductivity at high temperatures due to opacity of haste libers to infra-red radiation. Light Weight Weighs as little as I/40th equal volume of hard fire brick. Chemically Stable Non-alkalinc and chemically stable. Contains no cor rosion-promoting agents. THERMAL CONDUCTIVITY MEAN TEMPERATURE, F Oo per cu It 300 400 500 600 700 800 1000 3 .40 .48 .57 .68 .80 .93 1.08 1.25 4 .38 44 .52 .61 .71 .82 .94 1.07 6 .36 .41 .47 .54 .62 .70 .79 .89 8 .34 .39 45 .51 .57 .64 .72 .81 10 .33 .38 .43 .49 .55 .61 .68 .76 12 .33 .37 .42 .47 .53 .59 .65 .72 14 .33 37 41 .46 .51 .57 .63 .69 18 32 .36 40 45 .50 55 .60 .65 24 31 .35 .39 44 .48 53 58 .62 CONDUCTIVITY: BTU IN. PER SQ FT PER F PER HR STANDARD DENSITIES AND THICKNESSES Density* lbs T,P* per cult Available Thicknesses.' Inches *,, ; t 1',j 2 CRF-300 CRF-400 CRF-600 CRF-800 CRF-1000 CRF1200 CRFI400 CRF1800 CRF-2400 3 4 6 8 10 12 14 18 24 0000X X 00000X 0000XX 00 0 000X X XX XXXX XXX XXX X XXX XX X XXXXX XX X XX `Other thicknesses and densities available on reauest 0 denotes availability of 4' and 8' sheets and 26' rolls X denotes availability of 4' and 8' sheets only Standard width is 42 inches PRODUCED JM -83 -- I COPY FORM HfcfcNUMpER^ ' ^H INITIALS I DATE SEGMENT NO. NOTES Q^E^IJ^STING PARTY -