Document DMNBmgg7d65y3JJqMj50o9Qb5
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 5
77 WEST JACKSON BOULEVARD CHICAGO, ILLINOIS 60604
SUBJECT: FROM: THRU: TO:
CLEAN AIR ACT INSPECTION REPORT Soudan Metals Co. Inc., Chicago, Illinois
Victoria Nelson, Environmental Engineer AECAB (MI/WI)
Sarah Marshall, Section Supervisor AECAB (MI/WI)
File
BASIC INFORMATION
Facility Name: Soudan Metals Co. Inc. (Soudan)
Facility Location: 319 W 40th Place, Chicago, Illinois
Date of Inspection: August 11, 2022
EPA Inspectors: 1. Victoria Nelson, Environmental Engineer 2. Karina Kuc, Environmental Engineer
Other Attendees: 1. Tom Soudan Sr., Soudan, President 2. Derek Wasilewski, Soudan, Maintenance Operator
Contact Email Address: Tom Soudan Sr. - Tls@soudanmetals.com
Purpose of Inspection: To evaluate compliance with the Clean Air Act
Facility Type: Metal fabrication
Regulations Central to Inspection: Illinois State Implementation Plan
Arrival Time: 8:50 AM Central Time Departure Time: 9:30 AM Central Time
Inspection Type: Unannounced Inspection Announced Inspection
OPENING CONFERENCE
Presented Credentials Stated authority and purpose of inspection Provided Small Business Resource Information Sheet following the inspection. Provided CBI warning to facility
The following information was obtained verbally from Tom Soudan Sr. unless otherwise noted.
Process Description: Soudan stamps, shears, slits, and levels excess, off-spec. metal from Cleveland-Cliffs, US Steel, and Nucor Steel. Metal comes to the facility in coils with thickness up to one-quarter inch. Soudan operates six shearing machines, two die cutting machines, one slitter, and a press/forming machine. The facility also makes pallets out from scrap wood for use on-site. Two dust collectors are used to capture sawdust.
Staff Interview: The facility has been in operation under Soudan since 1992. Soudan has 35 employees and operates two shifts Monday through Friday. Incoming steel is cleaned using mineral spirits. They use 200-300 gallons of mineral spirits each year.
TOUR INFORMATION
EPA Tour of the Facility: Yes
Data Collected and Observations: EPA observed the metal processing operations, including the heavy gauge leveling line and shearing machines in operation.
Photos and/or Videos: were taken during the inspection. See Appendix A for a list of photos taken during the inspection.
Field Measurements: were not taken during this inspection.
CLOSING CONFERENCE
Provided U.S. EPA point of contact to the facility
Requested documents: Metal content of the metal coils processed
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Concerns: The facility does not appear to have a permit from the City of Chicago or Illinois. Compliance Assistance: EPA recommended that Soudan contact the state about the applicable permit requirements.
DIGITAL SIGNATURES
VICTORIA
Digitally signed by VICTORIA NELSON
Date: 2022.10.07
Report Author: _N_E_L__S_O__N_____1_0:_36_:5_9 _-05_'0_0'_____________
Section Supervisor:
SARAH
Digitally signed by SARAH MARSHALL
_M_A__R_S__H_A_L_L___1_0:_59_:2_9 -_05_'0_0'______________ Date: 2022.10.07
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Facility Name: Soudan Metals Co. Inc. Facility Location: 319 W 40th Place, Chicago, Illinois Date of Inspection: August 11, 2022 APPENDICES AND ATTACHMENTS 1. Appendix A: Digital Image Log
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Facility Name: Soudan Metals Co. Inc. Facility Location: 319 W 40th Place, Chicago, Illinois Date of Inspection: August 11, 2022
APPENDIX A: DIGITAL IMAGE LOG
1. Inspector Name: Karina Kuc
2. Archival Record Location: Region 5 Electronic Records Center
Image
File Name
Date and Time Description of Image
Number
(Central Time)*
1 P8110001.JPG 2022:08:11 9:17:17 Heavy gauge leveling line
2 P8110002.JPG 2022:08:11 9:18:24 Coil slitting operation
3 P8110003.JPG 2022:08:11 9:19:31 Press with notch cutting
4 P8110004.JPG 2022:08:11 9:20:29 Mechanical shear
*Note: Time stamps were originally recorded in Eastern time. The times given here are adjusted to
local time.
Appendices Page 1 of 1