Document DMKxLDO5wxoVLxmR6vJweVbpO
FILE NAME Owens Corning OC
DATE 0000
DOC OC188
DOCUMENT DESCRIPTION Internal Report Covering 1943-1965 Efforts to
Reduce Use of Asbestos In Insulation
REDUCTION OR ELIMINATION OF ASBESTOS IN HIGH TEMP INSULATION
1943-47 OCF Coop Program to Develop Glass Wool Fiber for Kaylo Reinforcement
1959 PrMoARdKuEcTtINLGike ReCqaureesytteedmp ResearchResearch to Develop Bonded Aggregate
1960-61 RESEARCH Develop a Bonded Aggregate High Temp Insulation
1961-62 RESEARCH ENG for Kaylo
Develop a Glass Reinforcement
1962 RESEARCH Binder System
Develop Bonded Aggregate Product Based on UCM
1962-63 PROCESS ENG & R Develop Bonded Aggregate Product
Based on R & R Binder System
1962-66 RESEARCH DEV
Insulation Multitemp
Develop High Temp Glass Fiber
1965 RESEARCH Proposed Program to Develop a Proprietary Bonded Aggregate High Temp Insulation - Program Not Approved
1965 RESEARCH Program to Replace Replace Amosite Asbestos With Cotton Reinforcement
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POSSIBLE APPROACHES FOR ELIMINATING
ASBESTOS FROM HIGH TEMP INSULATIONS
KAYLO
Replace Asbestos in Kaylo with Glass and Rockwool Fibers
FIBROUS GLASS
Develop a One Step Process for Manufacture of High Temp
Glass Fiber Insulation
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BONDED AGGREGATE
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1 Develop a Proprietary Autoclaved Bonded Aggregate
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Insulation Product Reinforced withGlass Fibers
2. License Carey Process
FOAM .
Develop a Structural Inorganic High Temp Foamed Insulation
WET PROCESS
Develop a Rockwool and Glass Reinforced Autoclaved
Insulation by the Wet Process Method
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KAYLO RESEARCH & DEVELOPMENT
Ema
SP
Marketing Div - 61
Sponsor > J. F. Vyverberg
STATUS
Formulation
Corrosion 10 Kaylo Batch 1. Developed Stress
Passed duPont 6 Day Survival
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A. Lab Prepared Samples
Test
Cost Projection on Stress Corrosion Batch
Marketed
2. Will Be Reduced 0.7 If Product
A. GarsosSspeMacrigailns and 0.1 If Extended to All 10
Production
3. Plant Trial
Problems Related to Scale Up of
A. Identify Process
Batch from Laboratory to Plant
4
7
^'
PB
!
Stress Corrosion Batch to Eliminate Problems
Optimize
in Scale Up from Lab to Plant
Encountered
Both Pipe and Block for duPont
Full Scale Plant Runs on
Sampling and for Test Marketing
Stress Corrosion
of Plant Poured
Obtain duPont Approval
Batch Formulation
Program on Stress
Coordinate with Marketing Test Market
Corrosion Inhibited Kaylo
PROCESS EQUIPMENT REQUIREMENTS
and Storage Equipment for Manu-
Melting
Grinding
Conveying 901
Being
Prepared by Manufacturing
facture of Silicated Glass
NEW
PRODUCTS FOR 67 1. K10 Pipe and Elock for 2. Ceramic Drying Pallets
Stainless Steel Applications
U.S. Patent 3,276,094
225 225
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