Document DMJ1v74Ewa7YdLMg1bJDZEmma

5 1184 INTER- .mc.p.o TENNECO CHEMICALS, INC. To From Subject J. T, Sweeney at Flemington P. D. Ruane at Flemington VCM Exposure Data and TWA - Flemington Plant Area Monitoring System May 28, 1977 to June 3, 1977 date June 14, 1977 Copy to W,, D. Bord Co N. Brown* W. R,, Fogelsanger W. F. Gabel D. M. Hershkowitz F. W,, Kanzler R0 A0 Lojewski P. M0 Reed S. Robbins* M. K. Rosen Co Fa Rothenbeck Go I. Rozand F. Toca R. J. Young M0 Eo Wagshul TWA Only* Attached are Plant summaries (Tables I-III). Table IV lists all excursions at or above 100 ppm including the number of incidents. Table V shows the TWA by job classification calculated from the data in Tables I-III. Graph #1 shows the percentage of readings above 1 and 5 ppm VCM for the Reactor Building while Graph #2 shows the weekly averages for the Reactor Building and the Pilot Plant. The Plant was in operation seven days for this report period running at about 98% utilization. The four G. C,, 's were on computer control. Area Total >1 N% >5 N% >25 N% > 100 N% Reactor Building Recovery Comp. Room Pilot Plant General Area Parshall Flume 10,058 1,342 5,367 6,706 671 1267 12.6 209 2.1 26 0.3 3 454 33.8 95 7.1 28 2.1 18 198 3.7 29 0.5 2 0.04 0 203 3.0 17 0.3 3 0.04 0 29 4.3 00 00 0 0.03 1.3 0 0 0 All readings greater than or equal to 100 ppm VCM are tabulated in Table IV. Twenty onei readings at or above 100 ppm occurred this report period reflecting five separate incidents. Three incidents occurred in the Reactor Building affecting the center aisle 2nd floor, and #2 stripper platform. Two incidents occurred in the Recovery Compressor Room affecting #1 and #2 recovery systems. No incidents occurred in the Pilot Plant or in the General Area during this report period. fouu^D.di UAau. P. D. Ruane PDR:ms 008884 LO \/ Monitoring Point Truck Londi.nq Platform Quality Control Laboratory, West Quality Control Lahore torv, East Lunchroom :> Bu 1 k Load i.nq Tower 3 Dryer Room 7 Baqq.inq Room - Baqqcrs Beat > Maintenance Shop VCM Transfer Pumps - Tank Farm 3' Tank Car Unloadinq Platform TOTAL GENERA AREA Period Covered &38/L-03-T/ NX 670 670 67/ 67/ 67/ 67/ 67/ 67/ _ a0 Z7o 6706 0 0,> o.l 0 0 0 0 0 o,\. o.*h O.l 3" J/S Ao 0 0 ,2 <2 0 *n4. 403 >5 0 2. / O O O O O O. Hn j%""1 25 O 6L O O O O O O O / 3 V, 100 0 0 0 0 0 n O O O O O P. D. Ruane 3/10/77 Monitoring Poin REACTOR TILDING Period Covered ^S8/i-Q3-17 N X >1 >..5 >25 > IOC Center Aisle Column #2, 1st floor Center Aisle Column #4, 1st fl oor 3 Center Aisle Column =Jt6, 1st floor 1 ill Slurrv Transfer Pump, 1st floor 5 11? S1 u vrv Tvnnsfrr Pump , 1st f 1. oor 3 DeFoamer Tanks, 1st f 1 oor ) VCM Dnv Tank Area 3 Center Aisle Column 112, 2nd floor 1 Center Aisle Column f|4, 2nd floor 2 Center Aisle Column #6 , 2nd floor -\\23 Stripper Platform, manhole, 2nd floor ill,3 Pone] Hoard Column 2nd floor 3 Stripper ill Platform, manhole, 2nd floor 3 Knock-Out Pots, 2nd floor 1 Foreman's Desk 3 Dry Chemical Weigh-up Area ) Stairwell in Hallway, 2nd floor ) Weiob Tank Chip Basket Area Total Zfo vWn1 >7/ Sfed/AL SPZ&AL. eto &7o 671 cm cm 47/ 47o 61o (Ho 61o SPSC/XL cm to, 05 e 0.3 o.a 6.A O.SL <------ -----------<----- ------------ 0.4 ......A/t " i.o 0I..Q(> o.C, o.S 0.9 , <.----o--n------- 0.3 on RECOVERY COMPRESSOR ROOM Monitoring Point NX 4s S3 29 a6 Ai !5C>. n4 81 us 7*6 96 83 138 tPi & U' L7 6_ 0 o A oo --~t oo A oo ----> ----> IA S/ ~ ~f 3 o o 36 to 1 76 3 / rf /_- L_ 8 /A _ I o o o 6 oo Ao o ____ o_ /3 ____ l_____ ____o__ 4....... X___ | ------------------1---------> ____ ...Q____ o Aof A6 3 >1 >5 > 25 > 1.00 1 #1 Recovery System 3 #2 Recovery System O o CO CO Total cm cm S.o 8.S AAAX3A 4___ S3____ .. A . /& 63_____ 7 lyfo 6.8 w is 48 /8 P. D. Ruane 3/10/77 Monitoring Point Strona Scott Drver - Process Buildinq Boiler House Pilot Plant Laboratory - Process Buildinq Centrifuqe - Reactor Buildinq "F" Reactor - Reactor Buildinq Parshal.1 Flume Plasti.sol Tower- Reactor Buildinq VCM Storaqc Area - Reactor Buildinq "F" Reactor - Reactor Buildinq "B" & "C" Reactors - Reactor Buildinq * Ttal PILOT jANT NX Tr7l SfeO'AL i\it ini ini ini ini ini ini ino S'&f O <--------- <o. / o.I Q.SL O.SL O.O. O.O. O.S O O.A Period Covered ___ J-a8/i-03-77 >1 ">5 25 100 o 7/3 as an 38 a83n o _.. ne | O oo --------------- > o o o_____ / O-- o_ ol ..... I -j______ o____ o a____ o a______ ____ ios7 oOQ a______ _____ o _____ _____ !______ o____ 3L o P. D. Ruane 3/10/77 O o oo 00 oo -vi DATE TIME S'26-77 MZI -01-71 ISo3 M38 Js,5l 3 AS3 A3o A3o8 2331 A3A3 A33<o <2338 A3S/ SMt /jic'mfN-A 3353 -03.-77 0006 O 0008 o CO ooxi CO CO 00X3 CO 0034 0038 TABL ALL EXCURSIONS AT OR GREATER THAN 100 ppm VCM PERIOD ff I * AREA AFFECTED__________________________ _________________________ teriTEi MSLe. COLU/n^L H&aioR ________ REMARKS *7 HCQjoueRj SfSTw (Hed.Com'P. tiootij. *3. Rtcooeky sysrcM (Rei.coAtP. Room). _ *1 it It / j, i // Y u If */ II II H It *7 It *x II It II It */ It It It ft *1 It It It II ) *1 *1 */ / *X If It H tf If ( " c "It tl L " CIf " If C " // C " ) ) ) )// ) ;ft P. D. R. 2/77 DATE Cod-fibiocn &-02-TI TIME test -63-77 cgal TAB ALL EXCURSIONS AT OR GREATER THAN 100 ppm VCM fl .a. ora PERIOD S--38/ -63-77 AREA AFFECTED, STRifPd^ rA. PiATfoRw aS*iL, /f*CT6* >Cb? CNT&t AiSL QO/L.UMH SI 008880 P. D. R 2/77 FL F.'M1 N 0 TO V Tl^P-\,F IGHTFD FXPOSURE VERA GES CALCULATED from eemdix monitoring data 05/2R/77 TO 0A/03/77 JOB CLASSIFICATION TWA POLYFOR^AN W PAL. Y FORM A NS 7 0 AIR S^IFT FORMAN W AIR SWIFT FORMAN PO AIR REACTOR OPFH-CHRG W AIR REACTOR OPFR-CHRG WO AIR REACTOR OPER-DUMPG W AIR REACTOR OPER-DUMPG1 WO AIR REACTOR OPFR-FFLIEF W AIR FFACTOR OPEH-RELIEF WO AIR UTILITY OPER W AIR UTILITY OPER WO At DRYER OPER WAREHOUSE SUPERVIS' W A R EHO USEMAM-BA G G ER MAINTENANCE FORMAN MECHANIC SHIFT . MECHANIC DAY BOILER OPER MAINTENANCE STOREKEEPER MAINTENANCE CLERK EFFLUENT MAN W AIR EFFLUENT MAN WO AIR QC TECHNICIAN QC SUPERVISOR - GROUP LEADER ENGINEER TECHNOLOGIST TECHNICIAN W AIR TECHNICIAN WO AIR *'MNT TECHNICIAN RESIN PLANT ' GENERAL AREA ( PILOT PLANT b i. i .3 1 . .7 .7 3 1 .a .A l 5 h 3.7 0 .1 .1 .1 1 3 (' .1 .2 .1 .2 .2 .2 .I .3 .2 -1 .1 .P .1 TABLE V 008830