Document DMD99rErRQje26wn2jaNwn6VM
846
CHAPTER 46
1946. Guide
maximum distance between supports should be 12 ft for 8 in. or smaller ducts and 20 ft for larger ducts. Six in. minimum clearance should be provided between ducts, and the ceiling, wall or floor. Blast gates for adjustment of the system should be placed near the connection of a branch to the main and means of locking gates after the adjustments have been made should be included. Rectangular ducts should be. used only when clearances prevent the use of round construction. Rectangular ducts should be as nearly square as possible. The weight of metal and the lap, and other construction details, should be the equal of round duct construction having a diameter equal to the longest side. All pipes passing through roofs should be equipped with,collars so arranged as to prevent water from leaking into the building.
The main trunks and branch pipes should be as short and straight as
possible.
Cleanout openings having suitable covers should be placed in the main and branch pipes so that every part of the system can be easily reached in case the system clogs. Either a large cleanout door should be placed in the main suction pipe near the fan inlet, or a detachable section of pipe, held in place by lug bands,'may be provided.
Every pipe,should be kept open and unobstructed throughput its entire length, and no fixed screen should be placed in it, although the use of;'1 a trap at the junction of the hood and branch pipe is permissible, provided it is not allowed to fill up completely. The passing of pipes through fire walls should be avoided wherever possible, and floor sweep connections should be so arranged that foreign material cannot be easily introduced
into them-
At the point of entrance of a branch pipe with the main duct, there should be an increase in the latter equal to their sum. Some state codes specify that the combined area be increased by 25 per cent. While this is not always good practice and is frequently done at the expense of a reduced air velocity, it is often done where future expansion of the exhaust system is contemplated.
Duct Resistance
The resistance to flow in any galvanized: duct riveted and soldered at the joints may be obtained from Fig. 2, Chapter 41. The1 pressure, drop through elbows depends upon the radius of the bend. For elbows whose centerline radii vary from .100 to 300 per cent of pipe diameter, the loss may be. estimated from Table 8.. It is sometimes'convenient to express the resistance of an elbow in terms of an equivalent length of duct of the same diameter. Thus with a center line radius equal to the pipe diameter the resistance is. equivalent to a section of straight pipe approximately
Table 7. Gages'of Metals for Exhaust Systems3
Diameter of Round Pipe or Greatest Dimension of Rectangular Pipe, Inches
U. S.Thickness of Duct Material
Gage Number
For Highly Abrasive Matter
For Other Matter
Up to 8 inclusive..........-..................... Over 8 to 18 inclusive. Over 18 to 30 inclusive.___________ Over 30........ _____________ ~____ ______
20
18 16 14
22
20
18 16;, : ..
"Fundamentals of Design, Construction, Operation and Maintenance of Exhaust Systems' {American Foundrymen's Association, p. 63),
Exhausting and Conveying Systems
847
10 diameters long, while with a center line radius 1}^ times the diameter,
the resistance is apparently, the same as that of seven diameters of
. straight pipe.
"T ,
AIR CLEANING EQUIPMENT
Primary dust separators depend for'their air cleaning action on centri fuging out the dust particles or on imparting to the transporting air stream a'quick change in direction, accompanied by a sudden reduction in velocity. They may be applied to exhaust systems from polishing and buffing wheels and, in some cases, as a preliminary separator ahead of a final dust arrester.
Dust particles which cannot be caught in inertia type separators are usually removed by one of the following methods: -
1. Filtration. Of the filter arresters the cloth type, either of the screen,. . envelope, or bag construction, is most generally used for industrial ex
haust systems. Cloth arresters properly engineered for this job and handling dust for which they are suited operate at a good efficiency.
2. Wet Collectors. Wet collectors have been in use for many years, but only recently have been introduced for collection of industrial dust fromexhaust systems. They are particularly applicable where moisture is present in the air being exhausted. The resistance is relatively low in wet collectors suitable for dust removal and remains constant for a given exhaust system.
3. High-tension Electrical Precipitation. High-tension electrical preci pitation. has been applied to removal of dust, fumes, and mists from air. and other gases. (See section on Electric Precipitators in Chapter 33.)
4. Dynamic Precipitators. This equipment effects removal of entrained dusts by means of a specially designed fan in which the rotating element imparts a centrifugal-force to the dust particles. Originally these preci pitators were intended for the collection of dry dust, but recently the construction has been modified to permit the introduction of water into the dirty air intake, thus increasing its application to more kinds'of dust. Consideration must be given to the type of: dust handled a.
For additional information on dust and cinders,' see Chapter 33, Air Cleaning Devices.
RESISTANCE OF SYSTEM
The maintained resistance of the exhaust system is composed of three .
factors: (1) loss through the hoods, (2) collector drop, and (3) friction
drop in the duct system.
, .
The loss through the hoods is usually assumed to be equal to the suction
maintained at the hoods.. Where possible the resistance of the particular collector to be used should be obtained from the manufacturer. .
Table 8. Loss: Through 90:Deg Elbows .
Elbow.Center Line Radius in Per Cent . of Pipe Diameter or Depth
50 100 150 200-300
Approximate Loss in. Per-Cent .
of Velocity Head '
,.. '
75 . .. . 26.:
17: ' 14 .
.