Document DGy4XN228YgzBvZ3xnEKDpkwo
FILE NAME: &'ZZ&' DATE: DOC#: &' DOCUMENT DESCRIPTION::Z,ZZ
ENVIRONMENTAL HEALTH CONTROL FOR THE RUBBER INDUSTRY*
W. E. I1cCourtl1PK DEPARTMENT OF ENVIRONMENTAL CONTROL, TIIE B. F. Goonmeti Co., AKRON, 01110 44318
CONTENTS
I. Iiitroduction II. Ilazard control inellmds...
. .....
.....
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III. Types of industrial health hazard'
IV. Polymer manufacturing
A. Styrene butadiene rubber..
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B. Stereoegular rubbers
C. Nitrite rubbers.
D. Neoprene rubbers
E. Butyl rubbers..
F. Ethylene propylene rubbers.
.. t
G. Polyurethane rubbers
V. Processing Chemicals and Accelerators
A. Carbon black
B. Siliceous dusts
1. Talc and soapstone.
2. Kaolin
3. Mica
4. Submicron silicas
C. Organic solvents.
1. Paraffin hydrocarbons
2. Aromatic hydrocarbons
3. Chlorinated hydrocarbons
a. Carbon tetrachloride
b. Ethylene
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c. Trichloroet hylene
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d. Perchloroethylene
e. 1, 1, -Trichloroethane (methyl chloroform)
4. Acetates. ......
. . .
5. Ketones
6. Alcohols
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1). Primary accelerators... .. . .
1. bis(BenzothiazolyRdistilfide
2. 2-Benzothiazoly1 diet hylt Itioettrbnitiy1 sulfide
3. N, N'-bis('2-benzothiazolylthimuethvleuehuert..
4. Bismuth ilimethyldithiociubitinate
5. Cadmium diethyldithiocarbantate.
Page 513 514 514 515 515 515 515 516 516 516 516 517 517 518 518 519 519 519 520 520 520 521 521 521 521 522 522 523 523 524 525 526 526 526 526 526
* This article is the first, of two papers devoted to health control in the rubber industry. The second paper, to be printed Wet in Rubber Reviews, will deal with the toxicological
effects of antioxidants and antiozonanta. 512
II RATIN I CO N'PROL
513
6. Lead dimethyldithiocarbfunate and lead dithiocarbainate
526
7. 2-Mercaptobenzothiazole
526
8. 2-Mercaptoimidazoline
526
9. p-Nitrosodimethylaniline..
.
.
526
10. N-oxydiethylene-2-benzothiazole sulfenamide..
527
11. Piperidinium pentamethylenedithiocarbamate
527
12. Poly-p-dinitrosobenzene
527
13. Selenium diethyl (or Dintethyl) dithiticarbamate...
527
14. Tellurium diethyldithiocitilstinate.
527
15. Tetritethylthittram
.
527
16. Tetramethylthiuram disulfide_
528
17. Tetramethylthittram monostilfide.
528
18. Zinc diethyldithiocarbamitte
528
19. Zinc ditnethyldithiocarbanutte..
529
E. Secondary accelerators (activators)
529
1. n-Dibutylamine
529
2. Di-o-tolylguanidine.... ......
529
3. 1)iphenylguanidine
529
4. IIexamethylenetetrambie
530
VI. References
.......
530
I. INTRODUCTION
To present a review of the health problems and their control for the Rubber Industry requires the making of certain choices relative to the breadth of the discussion. It is well known that the Rubber Industry has many facets. These involve not only the conversion of the natural and synthetic polymers into usable articles, but the manufacture of chemicals, plastics, and numerous other materials. For this reason, this review is restricted to the manufacture of the commonly used synthetic polymers and to the operations incident to the conversion of these polymers and the natural polymer into marketable products.
Why should there be a concern with respect to the health problems of the Rubber Industry? (1) It is well known that many different chemicals are used, not only in the manufacture of polymers but in the conversion process'. The industry is a huge consumer of chemicals, and these run the gamut of highly hazardous to inocuous. Proper environmental controls must be applied in order to handle them safely. (2) An increased emphasis by governmental agencies for a safe working environment has also been an important factor. (3) And, finally, our society as a whole shows an increasing concern with respect to all environmental factors affecting life and property.
Industrial hygienists use a basic guiding principle for all environmental health hazard control: all materials are toxic to some degree, including such common essentials as water and oxygen. The problem is to determine the level or quantity at which a specific material is harmful or produces an adverse effect. The question is always, therefore, not whether a material is toxic; rather, is it hazardous (too much). It. would be impossible for most industrial operations to occur if we had to have zero exposure of personnel to materials. The definition of the hazardous amount is frequently very difficult and flute consuming, and involves skills of several disciplines, including those of toxicology and medicine. It requires the a tudy of animals under controlled insult conditions and the ongoing observations of humans during their working lifetime.
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RUBBER CHEMISTRY AND TECHNOLOGY
II. HAZARD CONTROL METHODS
The methods used for the control of environmental health hazards in the Rubber Industry are those that are generally used elsewhere. These are:
Modification of the Process Enclosure Isola Lion Substitution of a Material Which is Less Hazardous Personal Protective Equipment Ventilation The Use of Shields or Barriers
It is well recognized that the science of industrial hygiene is a highly specialized one and those personnel engaged in it in the rubber industry must be well equipped by training and experience to evaluate properly manufacturing processes with respect to environmental hazards and to devise proper means of control. They must constantly be knowledgable in the ever changing spectrum of manufacturing operations and materials used. They must be well versed in proper techniques of air sampling that are applicable to the specific materials that present potential health hazards. Sufficient atmospheric evaluations must be made so that proper conclusions can be drawn as to whether or not a health hazard exists. If it does, then means of controlling it to safe levels nust be devised.
The most effective control of environmental health haiards is accomplished by a combined use of appropriate environmental controls and proper examinations of personnel. The latter serve to pinpoint those individuals who are hypersensitive, as well as to provide proper documentary records for any future need by either the employee or the company. However, in order to be effective the examinations must be of a type whereby some biochemical change can be readily observed prior to the onset of symptoms or organic damage. The procedure must also be simple so that it can be readily done with little or no discomfort to the employee. It should be an index of over-exposure, not a diagnostic sign of existing disease. There are many acceptable procedures now being used for this purpose. Among them are: complete blood counts, chest x-rays, quantitative examinations of blood and/or urine for specific materials, such as lead and mercury; and liver function tests. However, there are still ninny materials that are used for which it is desirable to have some better index of overexposure.
III. TYPES OF INDUSTRIAL HEALTH HAZARDS
The actual and potential health hazards of the Rubber Industry fall into three general categories: (1) inhalation of airborne dusts, vapors, mists, etc., (2) skin contact whereby either dermatitis is produced, or systemic absorption may occur (3) physical agents, such as ionizing radiation, noise, heat, and non ionizing radiation. Hazards from oral ingestion of toxic mat eirals may be present, but in general, they are not the dominant factor. Oral ingestion call, however, be quite significant in die overall hazard of materials, such as lead, mercury, selenium, and others, because this factor may increase the total body burden.
A discussion of the specific hazards in the first two of these general categories will now be undertaken for polymer manufacture and processing operations.
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IV. POLYMER MANUFACTURING
A. STYRENE BUTADIENE RUBBER
The manufacture of SBR polymers is done in modern plants with processes that are generally closed. It is well known that both styrene and butadiene are highly flammable and rigid controls must be in effect in the plants to prevent fires. The physiological effects of styrene and butadiene, in general, are mild2. With the advent of wide usage of these monomers during World War II, extensive studies on their effects were undertaken. Based upon the animal experimentation that was carried out, it was felt that no severe health hazards would accrue to personnel working with these materials in the (then) government owned plants3,4. Subsequent observation of personnel over many years has proven this conclusion to be correct. Styrene is quite irritating in vapor form with a TLV (Threshold limit value. As used here it refers to the levels recommended by the American Conference of Governmental Industrial Hygienists, 1969 list. The levels are intended to serve as guides for safe eighthour continuous inhalation exposure.) of 100 ppm generally accepted. The liquid is also quite irritating to the skin and may cause severe dermatitis. A recent study by Stewart6 indicates some signs of impairment of neurological function may occur in humans with a one-hour exposure to a vapor concentration of 375 ppm. In spite of its similar chemical structure to benzene it does not produce the serious blood dyscrasias that results from benzene exposure. Chronic effects have not been observed. Butadiene is a less irritating compound to the respiratory passages than styrene, and as in the case of styrene, chronic effects have never been observed. A TLV of 1000 ppm has been generally accepted. Acute exposures, of course, to either of these compounds may occur through accidents and improper handling in the plants. Both are capable of producing fatalities at high atmospheric levels.
B. STEREOREGULAR RUBBERS
Polybutadiene and polyisoprene are the principal products in this class. The polymerization of butadiene and isoprene is generally accomplished in hydrocarbon solvents through the use of alkyl aluminum compounds, using selected titanium compounds as catalysts. The manufacturing processes are essentially closed and provide little opportunity for excessive exposures to the monomers. Isoprene produces its physiological effect primarily as an anesthetic'''. Chronic intoxication has not been observed; acute exposures may be serious depending upon their degree. The physiological effects of butadiene have been discussed in the previous section.
The aluminum alkyls are particularly hazardous from the standpoint of fire. Because they ignite spontaneously in the air, their handling in the manufacturing plant must be such that this will not occur. Accidental spillage on the body will produce serious, or even fatal burns.
C. NITR1 LE RUBBERS
These polymers are based upon the copolymerization of acrylonitrile and butadiene. One of their principal characteristics is their unusual oil resistance. The principal health hazard involved in their manufacture arises from acrylonitrile--a highly toxic substance. It is a liquid at ordinary temperatures and possesses moderate voltatility. Its principal physiological effect is that of a
I
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RUBBER CH EMISTI11' AND TECI1NOLO(iV
gen is present on carbon black, and yet, the epidemiological experience over many years, of workers in the carbon black manufacturing industry and ill the
rubber industry, is entirely favorable. A TLV of carbon black of 3.5 mg/m2 has been established. This indicates
no severe health hazard. Carbon black is handled in rubber manufacturing plants, in partially closed processes, and with some process ventilation. It is not considered to be a material requiring any special handling so far as health
hazards are concerned.
IL SILICEOUS. DUSTS
A number of siliceous dusts are used in the rubber industry, and some in sizeable quantities. A brief review of each of the more common ones follows:
I. Talc and soapstone. Various materials used in the trade are commonly called "talcs" or "sottpstones". These are used principally for the (lusting of rubber to prevent it sticking to itself. The two terms are used rather synonymously ill the rubber industry without any attempt to identify the mineral composition. Talc is a silicate with a specific composition of 112 A1g3(SiO3)4 and is referred to, mineralogically, as steatite. Other silicates which- have been used frequently and referred to as either talc or soapstone are the following: Antophyllite H2Fe7Mg7Si8024, Chlorite HaMg5Al2Si3018, Pyrophyllite 112Ai2S1401.2, Serpentine H4 Mg3Si209, and Treinolite CaMg3Si20i.
The literature contains many publications, some of which are contradictory, with respect to the physiological effects of talc. This can be explained by (1) k, inadequate knowledge as to the specific identity of the materials, (2) the author's failure to identify it properly, or (3) the investigator's failure to note the ingredients. It is well known that certain siliceous materials, most notably quartz (and other crystalline forms of free silica, such as crystobalite and tridymite) and asbestos, will produce, through long dust exposure, serious lung disease. Many of the mineral deposits of steatite, and the other five silicates listed above, contain appreciable quantities of associated free silica, usually in the form of quartz. One of them in particular, pyrophyllite, may contain as
A much as 90% quartz. Numerous studies over the years have attempted to demonstrate the
'1-1,P) harmfulness (or the safety) of talcs, from the standpoint of dust inhalation. ,, r , Thtirsebmeoglaitne.iInt i1s9g3e3newraitlhlytrheecorgepniozretdonfoDwretheastsetrne2m5 aonlidteinwviolllvperoddeuxcpeodseufrienittoe
pulmonary fibrosis through long exposure to its dust. Furthermore, the recent work of Kleinfeld" and his associates indicates an increased incidence of pulmonary cancer among older personnel who have been exposed over a period of
years. Hogue and Mallette27 in 1949 reported on an epidemiological study involving
20 men engaged in rubber inner tube pioduction, who had been exposed to talc dusts for periods ranging from 10 to 36 years. They concluded that there was no significant health hazard from talc per se, provided it did not contain free silica. Weiss and Boettner28 have recently reviewed the problem of talcosis in relationship to the use of commerical talcs and conclude that the principal health problem arises from tremolite and free silica which might be associated
with other (lusting materials. A TLV for talc and soapstone of 20 million particles per cubic foot of air
has been established, in contrast to 5 million particles per cubic foot of air for tremolite. Steps should be taken around all processing operations to main-
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519
taro dust levels below these values. In view of the acknowledged increased risk of tremolite dust and quartz (lust, it seems prudent to use as dusting materials only those that are free of either of these ingredients.
2. Kaolin.--Kaolin, or more commonly called clay, is almost pure aluminum silicate having a chemical formula, A12032Si02 :21I20. It is used as both a (lusting material for rubber and as an ingredient. Kaolin has not been regarded
as harmful by inhalation. In 1960 Edenfield", presented the results of a 5 year
study involving 1130 empolyees in the Georgia kaolin manufacturing industry.
This study strongly indicates there is no significant health hazard associated
with the inhalation of kaolin dust. It does, however, show a probability of aggravating existing tuberculosis.
4. Mica.--The recent literature shows a paucity of information on the health effects of mica dust. It is generally felt that some adverse pulmonary effects will result from such inhalation over many years exposure. This is based largely
upon the studies which were done in the early 40's by personnel of the United States Public Health Service and the State of North Carolina",". More recently, Heimann, and associates, have provided a brief report on a group of 61 workers in mica factories in Bihar, India". This report indicates a very mild pneumoconiosis resulting from relatively high (lust exposure.
4. Submicron silicas.--During the past two decades the use of certain very finely-divided silicas has become wide-spread in the rubber industry. These
products are essentially 100% silica, but are amorphous rather than crystalline.
A number of studies to evaluate the physiological effects of these products
have been made. Some of the more common trade names are: HiSil, Silene, Cab-o-Sil, Aerosil.
In 1952, JOtten and Klosterkotter33, reported that rats (lied following the intratracheal injection of 10 mg of Aerosil. In 1956, Swensson34, and associates, found a significant toxic effect to rats and mice by both intraperitoneal, intra-
venous, and intratracheal injections. They used both amorphous and crystalline
silicas; the amorphous being Aerosil manufactured in Germany. The amorphous
variety was less lethal than the crystalline form with the same dosage. In a
series of inhalation experiments in which several species of animals were used, Schepers and his associates"-", at the Saranac Laboratory, reported that the
Degussa submicron amorphous silica did not produce fibrosis in rats, rabbits,
or guinea pigs. However, pulmonary changes were observed, principally of an
emphysematous type, and the tuberculous infective processes in guinea pigs appeared to be stimulated (not aggravated).
Volk39 has reported on a 14-year observation of 215 employees working in a
plant manufacturing Aerosil. The only significant finding in this group of
employees was a slight interlobar pleuritic. There was no evidence of silicosis or pulmonary fibrosis.
Schepers" has reported on the effects of monkeys inhaling amorphous silica dust. In his experiment he used 5 animals for a 12 month's exposure to an
atmospheric concentration of 0.93 mg/cubic ft. The trade name of the sub-
micron silica is not identified but it was manufactured by dehydrating sodium
silicate with alcohol. In all of the monkeys some pulmonary disease was found--
principally emphysema, vascular damage, and cor pulmonale.
Plunkett and DeWitt4' have reported on an 18-year study of the health
records of 78 employees engaged in the manufacturing and processing of two
commercial sub-micron silicas:
and Silene. Dust exposures ranged from
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RUBBER CHEMISTRY AND TECHNOLOGY
0.01 mg/cubic ft. of air to 5.77 mg/cubic ft. of air. No adverse effects, whatso-
ever, were observed. The information, to date, on the sub-micron silicas seems to show definitely
that they do not produce classical silicosis. Sonic of these products are made by precipitation from silicates, while others are made from the combustion of silica compounds. The data seem to indicate, based principally upon animal experimentation, that adverse tissue reactions may occur from some of these products. It seems prudent, therefore, to keep dust exposure of personnel handling these silicas to a minimum to be sure that no individual with existing pulmonary disease will be exposed to these dusts, and to perform periodic physical examinations on personnel who may be exposed.
C. ORGANIC SOLVENTS
A variety of organic solvents are used in rubber processing operations. Basically, these fall into six general classes: paraffin hydrocarbons, aromatic hydrocarbons, chlorinated hydrocarbons, acetates, ketones, and alcohols. These solvents are used, either as ingredients of adhesives or as tackifiers for
adhering rubber to itself.
I. Paraffin hydrocarbons.--n-Hexane and n-heptane, or commerical-name solvents based on one or both, are the principal paraffin hydrocarbons used in rubber processing. Both have been used for many years and the health experience has been entirely favorable. Von Oettingen42 has extensively reviewed the toxicity of these as well as other aliphatic and aromatic hydrocarbons in his publication of 1940. Henderson and Haggard" state that the acute inhalation toxicity of heptane is somewhat higher than hexane--the former producing dizziness at a level of 5000 ppm within 4 minutes, while the latter produces the same effect in 10 minutes. Specter's information on the effects on mice are somewhat at variance with this. He reports" a lethal concentration for hexane between 34,000 and 42,600 ppm with a two hour exposure, but in the case of heptane, a level of 18, 337 ppm for the same length of time is required.
The commercial grades of both of these solvents may contain some aromatic hydrocarbons, including benzene. Concentrations ranging up to 5-6% by weight of benzene are not unusual. As will be discussed later, benzene is a highly toxic compound and careful handling is essential. Therefore, in the use of either hexane or heptane care should be taken to assure the absence of benzene, or
if it is present, to establish appropriate controls for safe use. Both of these solvents are highly flammable and fires from static electrical
discharge around operations where they are used are not uncommon. Both will produce skin irritation, largely because of their defatting qualities.
2. Aromatic hydrocarbons.--In this class, the three solvents most commonly used in the rubber industry are benzene, toluene, and xylene--with corresponding commercial names of benzol, toluol, and xylol. At one time, benzene was quite widely used in rubber processing operations. This is no longer true. largely because of its insidious health hazards. It has been supplanted, for the most part, by either toluene or xylene so that its present uses are of a quite specialized nature. Physiological effects of each of these compounds has been extensively reviewed by Von Oettingen42. Acutely, xylene and toluene appear to be somewhat more toxic than benzene. The acute effects of all three are narcosis.
More importantly, however, from an industrial standpoint, are the longterm chronic effects. In this respect, benzene must be regarded as highly
HEALTH CONTROL
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hazardous and much more severe than either of the other two. This is based upon many years of experience2. The principal effect of chronic exposure to benzene is damage to the blood forming processes. Blood dyscrasias may result., with the most serious being aplastic anemia--this may be fatal. There appears to be a wide variation in susceptibility of individuals and this is unpredictable. Symptoms may occur after exposure has ceased. Some medical opinion holds that benzene may play some part in the production of leukemia, although this
has not been definitely established. Although both toluene and xylene are closely related chemically to benzene, neither produce the serious blood effects of benzene as indicated by Gerarde"-". The commercial grades of either, however, may contain appreciable quantities of benzene. Careful scrutiny must therefore be paid to their uses. Both are skin irritants and skin contact should be avoided.
Not only is it necessary to establish proper environmental controls to handle aromatic hydrocarbons safely, but physical examinations should also be per-
formed on exposed personnel. This is particularly true in the case of benzene. These examinations should include a periodic complete blood count and the serial results carefully reviewed. Marked changes in the blood picture, particularly` in a reduction of the total white count, become quite significant. If this trend is observed early, prior to the onset of symptoms, corrective measures can be taken to avoid injury to the individual.
3. Chlorinated hydrocarbons.--The most commonly used members of this class, in the rubber industry, are: carbon tetrachloride, ethylene dichloride (1, 2 dichloroethane), trichloroethylene, perchloroethylene, and methyl chloroform (1, 1, 1 trichloroethane). The health hazards of these vary, with carbon tetrachloride the most severe, and methyl chloroform the least. All will produce anesthesia and all are capable of producing liver and/or kidney damage. Von Oettingen42 has extensively reviewed the physiological effects in both animals and humans of these as well as many other halogenated hydrocarbons.
a. Carbon tetrachloride. Carbon tetrachloride is a severely hazardous chemic049,50. It is particularly insidious in that low levels of exposure may produce
very serious kidney injury. The currently recommended maximum level of 10 ppm cannot be readily detected by most humans by odor. Individual susceptibility varies quite widely. It is readily absorbed through the intact skin of
experimental animals in toxic amounts, and Stewart and Dodd" have shown
that it can be absorbed through human skin. Such contact should also be
avoided because of the strong defatting action and subsequent skin irritation. b. Ethylene dichloride (1, 2 dichloroethane). This is a significantly toxic
compound. The data of Spencer and his associates", as well as that of Browning", indicate that it is strongly anesthetic and that fatalities can occur very
quickly with exposures ranging up to 100,000 ppm (10% by volume). The same data of Spencer, with repeated inhalation by animals, as well as that, of Heppel", indicates adverse effects at 200 ppm, but essentially no effects at 100 ppm with
exposures 7 hours per day, 5 days per week, over many months, to rats, guinea pigs, rabbits, and monkeys. However, at a level of 1000 ppm there was a high degree of mortality to these animals and microscopic changes in Ilse
Ethylene dichloride can be absorbed through the Skill, hilt it requires a large amount to produce significant systemic effects. Repeated or prolonged skin con-
tact should be avoided because of the irritation resulting from its defa t t ing act ion. c. Trichloroethylene. This compound is strongly anesthetic as indicated in
the work of Adams and associates". In fact, pharmaceutical glades of it Me
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HUI3BEll CHEMISTRY AND TECHNOLOGY
widely used its general anesthetic agents in concentrations varying from 5000 to 25,000 ppm by volume in air or oxygen. In 1960, Poulton and Sweet", on the basis of some 73,000 cases of surgical anesthesia, concluded that trichloroethylene was as safe as any other anesthetic agent in use at that time. Grandjean and coworkers" assert that neurologic changes may result from prolonged overexposure, while Williams" finds that such exposures may also cause minor
injury to the liver. For many years, it has been assumed that the use of alcohol was contra-
indicated with trichloroethylene. Cornish and Adefuin22 have demonstrated
that this does occur in rats. Stopps and 'McLaughlin have showed that no significant psychophysio-
logical functional effect occurs in humans with prolonged exposure to 100 ppm, but that such effects do exist at higher levels and their severity increases
as the atmospheric concentration increases. Stewart and coworkers" found that
humans exposed to 200 ppm for 4-5 consecutive eight-hour periods, showed
mild subjective symptoms, principally fatigue. Stewart and Dodd" have demonstrated that trichloroethylene is absorbed
through human skin, but that it is unlikely that the amount so absorbed will
be harmful. It is not uncommon to find that some employees using trichloroethylene in
industry develop an habituation for it. Its mild, intoxicating effect, and subsequent euphoria, are found to be very pleasant and employees will frequently purposely inhale its vapors. This practice, of course, should be prohibited.
d. PercHoroethylene (tetrachloroethylene). Perchloroethylene is used in essentially the same types of operations as trichloroethylene. It is a somewhat higher boiling solvent and has certain advantages, therefore, for degreasing operations. It possesses strong anesthetic properties, and with sufficient exposure, may produce liver or kidney damage. Rowe62 and associates found that single exposures to rats of 6000 ppm ca used unconsciousness within a few minutes, but that 2000 ppm, inhaled for 14 hours, produced no similar effects. They also found that a concentration of 20,000 ppm caused the death of rats
in approximately 4i minutes. These same investigators found that human subjects exposed to an atmospheric concentration of 280 ppm for 2 hours, felt that motor coordination was impaired. Unconsciousness has been reported to have occurred in one individual exposed to an average atmospheric concentration of 275 ppm for 3 hours, followed by 1100 ppm for 30 minutes. Clinical recovery occurred rapidly ; but, there was a prolonged effect upon the liver
suggestive of mild hepatitis. These same investigators found that repeated seven hour inhalation
exposures of rats at an atmospheric concentration of 2500 ppm, caused rapid
death. Hats, monkeys, and rabbits tolerated repeated exposures of 400 ppm without ill effects, but guinea pig., ilid not,. Stewart61 and his coworkers believed that human vapor inhalations above 200 ppm may be a real hazard, principally
because of the production of disorientation and noticeable light-headedness.
Stewart and Dodd" have shown that perchloroethylene can be readily absorbed lb rough time skin ; however, the amount. so absorbed is unlikely to be harmful. Skin contact, should lae avoided because of the solvent's irritant, effect,
principally because of its &fatting action.
In experiments
tats, Cornish and .1(lefilin5" failed to find any evidence
of a potentiating effect, of perchloroethylene ;old ethyl alcohol.
I. Met hyl chloroform (I, 1, 1 Itichloroethane). The least hazardous ()I' the commonly used chlorinated hydrocarbons is methyl chloroform. While it is
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not completely inocuous, its serious physiological effects, such as liver and kidney damage, are much less severe than those of other chlorinated hydrocarbon solvents. This is in marked contrast to 1, 1, 2 trichloroethane which is a highly toxic and hazardous compound.
Acutely, the most important physiological effect of methyl chloroform is a depression of the central nervous system. Experiments with dogs have indicated that ventricular arrhythmia can be produced similarly to that from other chlorinated hydrocarbon solvents". Torkelson and his coworkers" used rats, guinea pigs, rabbits, and monkeys with repeated atmospheric exposures over a six month period; of 500, 1000, 2000, and 10,000 ppm concentrations. They found no effects upon any of the animals at the 500 ppm level. Above this, some effects were observed--primarily anesthesia. These mine authors provide an excellent review of the literature on the physiology of methyl chloroform.
Stewart and his coworkers66 carried out inhalation experiments with six human volunteers at atmospheric levels ranging from approximately 500 ppm to 2650 ppm for periods of time of 15 minutes to 186 minutes. The conclusions were that methyl chloroform acts principally as an anesthetic agent and has only slight capacity to cause irreversible injury to liver or kidneys. Stewart and Dodd" have shown that methyl chloroform can be absorbed through human skin, but the degree of absorption is insufficient to cause any systemic poisoning. Skin irritation will result from repeated or prolonged skin contact, principally because of the defatting effect. Cornish and Adefuin59 in work with rats, found no potentiation of the toxicity of methyl chloroform by ethyl alcohol.
4. Acetates.---In this class of solvents, two--ethyl acetate and isopropyl acetate--are commonly used in the rubber industry. The latter is the one in greater use. Amyl acetate is used, but in a very limited way. Von Oettingen62 has extensively reviewed the physiological effects of ethyl and isopropyl acetate, as well as others of the same series. Some of the information contained in his review, as well as that by Browning", would indicate some evidence of cumulative effects. Such effects, however, have not been seen in recent usage and it could well be that some of the earlier reports were solely the result of impurities. The principal effect of these esters is anesthesia and this effect increases in potency as one ascends the homologous series, i.e., amyl acetate is a more severe anesthetic than ethyl acetate.
All three of these esters are irritating to mucous membranes to sonic degree. This is the predominant effect found on a day-to-day basis. The work of Nelson and associates indicates that atmospheric levels of 400 ppm of ethyl acetate and 200-300 ppm of amyl acetate are irritating to humans." However, exposures of ethyl acetate, ranging up to 1500 ppm for several months, have produced no unusual signs or symptoms to personnel". Silverman and his coworkers" have observed irritant effects on the eyes of humans at a level of 200 ppm for isopropyl acetate.
The present TLV's for the acetates are based primarily upon irritant effects, rather than upon any known chronic systemic insult. The only needed control in actual usage is the maintenance of atmospheric concentrations below such irritant levels by means of suitable process enclosure and/or ventilation.
The acetates may produce skin irritation through repealed or prolonged skin contact, primarily because of their dela tting action.
5. Delouses.--The three ketones in common use ill the 1111)11(11 industry ale: acetone, methyl ethyl ketone, and methyl isobutyl ketone. Physiologically, these compounds are classed as narcotics. This effect, however, is rarely seen
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RUBBER CHEMISTRY AND TECHNOLOGY
in industry and usually occurs only under accidental, acute-type exposures. All are irritating to the eyes and mucous membranes at certain atmospheric levels, and this effect is observed long before any signs of narcosis appear. In general, the irritant and narcotic potencies increase with increasing molecular
weight. Human experience with acetone exposures has been very favorable. One
study involving daily exposures up to 2000 ppm over a 15 year period showed no evidence of adverse effects. Considerable attention has been paid to acute exposures to animals and is summarized by Pattyn. These data indicate that
varying narcotic responses will occur, depending upon the atmospheric concentration and time of exposure. Nelson and associates report that eye irritation
will result to humans beginning at about 200 ppm in the air". resBurltoiwngnifnrogmhatshereupsoertoefdmtheatht ythl eertehyalrekentoonreec(o2r-dbeudtainnostnaen)c5e3.sEolfkhinusm72ainndililcnaetesss that no permanent ill effects have been observed in humans with exposures of 700 ppm; although transitory effects, such as headaches, throat irritation, etc., do occur. He felt that atmospheric concentrations above 330 ppm become objectionable. Patty and coworkers." have reported that a single atmospheric exposure of 100,000 ppm, in air, cause no deaths in guinea pigs after several minutes, and that a one-hour exposure of 10,000 ppm was without serious
consequences. Further experiments with guinea pigs by Specht and colleagues",
using vapor exposure levels of 1.0, 2.5, and 5.0% by volume, confirmed Patty's findings and the basic physiological effect of narcosis. Nelson and his associates report that atmospheric levels of 350 ppm, in air, caused significant irritation in human volunteers's. Methyl isobutyl ketone (2-hexanone) is a somewhat more potent narcotic than the two preceding ketones. The Shell Chemical Corporation has reported75 that mice exposed for 30 minutes to 19,500 ppm became anesthetized, and that concentrations above 20,000 ppm produced deep anesthesia with subsequent death. Smyth76 found that rats survived a 2000 ppm exposure for four hours, but that death occurred at an atmospheric level of 4000 ppm for the same period of time. Elkins72 has reported that humans exposed to approximately 100 ppm complained of headache and nausea, but
that these complaints were essentially eliminated when the atmospheric exposure was reduced to 20 ppm. One chronic study with animals has been reported by Shell Chemical Company". In this, mice were given 20 minute
daily exposures to atmospheric levels of 20,000 ppm over a 15 day period.
Some deaths occurred. There is little, if any, data on the skin absorption of these ketones. There is
ample experience, however, based upon many years use in American industry, that if such absorption occurs it produces no ill effects. Skin irritation may occur from repeated or continued contact, principally as a result of the defatting
action of these ketones. In general, one can say that the aliphatic ketones, as a class, and specifically
these three, are compounds with a low degree of toxicity and a very low risk
of health hazard in their regular use.
6. .Alcohols.---Three alcohols are used in the rubber industry: methyl, ethyl (in the della tureil form), and isopropyl. As a class, the principal physiological effeet of these compounds is narcosis, and the potency of this effect increases
with increasing moleetilar weight. Aside from the narcotic effect,
however,
methyl
alcohol
(wood
alcohol)
has a peculiar and serious effect upon the optic nerve. Frequent instances
HEALTH CONTROL
525
of partial or total blindness from drinking it are regularly observed in the popular press. Sayers and his coworkers." found that dogs exposed to a tmospheric levels of 10,000 ppm repeatedly for brief periods, developed no abnormalities. Leaf and Zatman78 have calculated that repeated eight-hour exposures to 3000 ppm will lead to increased methanol concentrations in the body. Sterner and Fassett," have found that repeated short exposures to 400500 ppm, and approximate one-half hour exposures of 1000-2000 ppm produced no demonstrable effects. Elkins" has reported that delayed death may occur in humans following a working day at an atmospheric concentration of 40,000 ppm. It is well known that methyl alcohol is readily absorbed through the skin. Therefore, in any industrial uses of this compound, this route of absorption must be seriously considered. Not only must atmospheric concentrations be maintained below the TLV (200 ppm) but skin contact must be prohibited;
otherwise, the total body burden of methyl alcohol may be sufficient to produce injury even though the atmospheric TLV is satisfactory.
The use of ethyl alcohol as a beverage has been a part of human civilization for thousands of years. Its inebriating effects, whether by oral ingestion or by inhalation, if in sufficient amounts, are well known. Secondary effects, of course, can be more serious and subtle ones, principally liver damage. However, in the industrial use of this compound chronic effects are unknown. It is one
of the safest industrial solvents. Generally, one of the several standard denatured
formulations are used rather than the 95 or 100% pharmaceutical grades. Some of the denatured formulae contain compounds, such as methyl alcohol and benzene. The quantities present are normally insufficient to be of any concern,
unless the use is under very adverse conditions of either direct, skin contact or inhalation. Extensive animal experimentation with ethyl alcohol has occurred and this is well summarized by Patty80.
Physiologically, n-propyl alcohol (propanol) and its isomer (isopropyl alcohol) are similar. The latter is perhaps more commonly used than the former. Browning53 indicates there is very little risk for humans from the inhalation of either of these isomers. Lehman and Flury" state that mice can tolerate one hour of exposure to 4000 ppm without any signs of intoxication. Von Oettingen82 has also shown that mice exposed to concentrations of 24,000 ppm for 100 minutes showed no after effects. Nelson and associates68 found that 3 to 5 minutes exposure to 400 ppm of isopropyl alcohol produced mild irritation to the eyes, nose, and throat in human volunteers. These same investigators found that an atmospheric level of 200 ppm was the highest
concentration acceptable to humans for an 8 hour period. On the other hand, Sherberger and coworkers" have found that this level is the minimum odor that most humans can identify.
Skin absorption of either ethyl or isopropyl alcohol is not a problem. While skin irritation may result from either compound with repeated or pro-
longed skin contact, it is unusual to find this occurring. Both are used therapeutically for skin cleansing, and as "rubbing" alcohol.
D. PRIMARY ACCELERATORS
Organic accelerators have been used in the manufacture of rubber products for many years. The chief purpose of these compounds is vulcanization of the polymer, whether it be natural or man-made. Those in current use vary quite widely in chemical composition. Many were "tailor made" for specific applications. The physiological effects of only those for which toxicological data
RUBIO:11 CHENIISTIIV AND Th',C,I1NOLOO1 526
available are in this section. In general, the quantities of these compounds used
are small at any one time, and exposure opportunities are limited.
compound has s a in low o to ty
I. his Brnzothiazolyl disulfide.--This' as indicated by an a pproximate 1,1):,0 of 7 gin/kg for rat
vearysingle ral) adminils of 5000, 10,000 and
stration.
When
added
to
the
daily
diet,
of
rats
at
leve of
growth
occu rred,
but
20,000 ppm and fed over a 31 day period, retardation
there was no gross or microscopic pathology observed. A dosage of 10 gm/ks'g.
when applied for a 24 hour period to the skin of rabbits, produced no irritation
The long experience in using benzothiazyl disulfide as an accelerator in the
rubber industry has been quite favorable. No special handling precautions are
needed.
Little information
2-13enzothiazolyl-N , N, -diethylthiorarbamyl sulfide.--
exis2t.s on the physiological effects of this accelerator
orted85. It is
A single oral LD50 for the rabbit of 2.7 gm/kg has been rep
moderately irritating to the skin of most individuals. No special handling pre-
cautions in its use are necessary, other than the prevention of skin contact. d von Hamm t"o
3. N,NP-bis (2-benzothiazolyl thiomethylene)urea.--Mnette anvery low acu determined an oral LD50 for rats of 6.0 gm/kg, indicative of toxicity. The also found very mild skin irritative effects, using both rabbits
and humans. There are no reports of any adverse experience in using this
accelerator.
upon the presence of the
bism4.uBthisimount,hodniemwetohuylldditehxiopceacrtbaammaotde.e--raBteasteodxicity. The only available data
is that provided by the R. T. Vanderbilt Company, indicating an oral L1)50
for rats of greater than 3 gm/kg and for mice, greater than 20 gm/kg". This
same company recommends avoiding breathing of (lust and skin contact.
toxicological information appeals
to
b5e.
Cadmium diethyldithiocarbamate.--No ailable on this specific compound. IIowever,
it
should
be
regarded
as
av material, similar to other cadmium salts. Inhalation of it and skin
a toxic
contact, with it should be prevented.
com-
6 . Lead dimethyldithiocarbamate and lead dithiorarbainate.--These
pounds should be regarded as significantly toxic,, although no specific infor-
mation appears to be available.
approximate lethal dose
accelerator
7. 2-Itterraptobenzothiazole.--The
for wild rats oafntdhisgcrceathan
has been found to be greater than 100 mg/kg
500 mg/kg for domestic rats by single oral administration88. There are no known
cases of ill effects resulting from the use of 2-mercaptobenzothiazole in in-
dustry. It is not regarded as a material reqoiring any special handling, altho89u.gh Schwartz believes it has been the cause of dermatitis from rubber articles
is the technical grade of ethylene thiourea. 8. -cMaistps ttohiismciodmapound among those causing liyperplasia of the thyroid Sgelaifntedrs9olf rats (goiterogenic). The acute lethal oral (lose for rats was found to
be greater than 100 mg/kg". There are no reports of ill effects from the in-
dustrial use of this compound.
is highly irritating to the
9, p-Nitrosodimethylatiline.--This compound
skin, as a primary irritant and as a sensitizer"'.
II PIAUI' I cowntoi,
527
10. N-oxydiethylene-2-benzothiazole sulphenamide.--A single oral 1,D50 for rats greater than 7.5 to 10 gni/kg when administered as a 10(/, suspension in Wesson Oil has been reported". Successive (loses of I gin/kg per (lay administered to rats for 12 days showed sonic effect of weight gain, but no mortality. Also, the dermal application of I gin/kg to rabbits using the standard cuff test showed only slight skin irritation, and a dosage of 0.5 gm kept, in contact with the skin of rabbits for 24 hours as an aqueous paste was not irritating".
The experience in using this accelerator in the rubber industry has been entirely favorable. No special handling precautions are indicated.
11. Piperidinium pentamethylenedithiocarbamate.--On the basis of oral studies with rats, Mallette and von Hammss determined an 1,1)50 of 0.25 gm/kg, and classed the compound as "highly toxic." They also observed a slight degree of primary irritation and a moderate degree of sensitization when applied to the skin of humans.
It seems prudent, therefore, to avoid inhalation and skin exposure of this accelerator.
12. Poly p-dinitrosobenzene.--Experimental animal studies" show the approximate lethal (lose when administered to rats by a stomach tube as a single dose (20% aqueous suspension) to be 1500 mg/kg. These studies also showed that a dosage of 300 mg/kg administered as a 15% aqueous suspension, on ten successive occasions bver a period of two weeks to six rats, produced only a temporary slight weight loss and mild discoloration of skin. No gross or microscopic pathology was detected when the animals were sacrificed. Prolonged exposure will cause a contact dermatitis in some persons.
It would appear, therefore, that this accelerator is not particularly toxic. There are no known cases of poisonings in its use. No special handling precautions are required. While it may cause dermatitis in an occasional person, this is not regarded as a serious problem.
13. Selenium diethyl (or dimethyl) dithiorarbamate.--These compounds, because of the selenium atom, should be regarded as significantly toxic, although
no specific information appears to be available.
14. Tellurium diethyldithiorarbamate.--This compound, because of the tellurium atom, should be regarded as significantly toxic, although no specific
information appears to be available.
15. Tetraelhylthiuram disulfide.--This compound has had extensive animal and clinical studies, primarily because of its use in the treatment of alcoholism. In 1948 Hald and others93.94 discovered that tetraethylthiuram disulfide produced marked discomfort in humans, when ingested following alcohol consumption. Since that time considerable animal and human studies have been made so that there is perhaps more real physiological data on this compound
than on any other accelerator. The compound is marketed as a drug under the trade name Antabuse. The World Health Organization has adopted the generic name of Disulfiram. It is believed that its striking effects following alcohol consumption are the result of an increased production of acetaldehyde in the body because of the presence of tetraethylthiuram disulfide in the blood. Marked disconfort occurs, exhibited by flushing, sweating, cardiac palpitation,
dyspnea, tachycardia, fall in systolic and diastolic blood pressure, nausea, and
vomiting. Prolonged use of totraethylthiumn disulfule does not, produce a
528
It LIBBER C11 BM 1ST AND 'l'I;C1INOLO('V
tolerance to it; in fact, subsequent uses usually produce more acute effects. Antabuse must be used with discretion and Only under proper medical
supervision. Oral feeding
of
rats
and
rabbits
with
daily_
dosages
of
1..mg
and
60
mg,
respectively, for 10 months' duration produced no influences on growth, body
weight, appearance, or blood picture". In humans no effect has been observed
following repeated daily oral administration of 0.25 to 1 gin for months". Brieger and Ilodes96 obtained single oral LD5o's on the rabbit of 2.05 gm/kg. These same authors report no significant effects following exposure of rabbits
to an atmospheric concentration of 0.0019 mg/liter for five weeks, five (lays
per week, seven hours per day. Rats have been fed daily dietary levels of 100
ppm, 300 ppm, 1000 ppm, and 2500 ppm for periods ranging up to two years".
Gross and microscopic effects were observed at 2500 ppm level, including
marked effects on growth and mortality rates. Lower dosages showed a slight
to moderate effect on growth. The use of tetraethylthiuram disulfide in industry has been entirely favor-
able and no special handling precautions are needed. Similar effects on workers under the influence of alcohol, as those observed with ingestion of the drug have been observed by the author, following inhalation of the vapors or dust
of this compound.
16. Tetramethylthiuram disulfide.--Considerable toxicological:study has been given to this important accelerator. Brieger and Hodes" have obtained a single oral 11)50 for the rabbit of 210 mg/kg. These same investigators have found liver and kidney damage when fed to rabbits in four to six successive doses of 0.1 to 0.13 gm/kg each. Inhalation experiments on rabbits at an atmo-
spheric concentration of 0.0019 mg/liter over a five week period showed similar damage. Brieger and Hodes96 also applied the dry powder to the skin of humans and approximately 9% showed slight erythema. Hanzlik and Irvine98 estimated the fatal dose, when administered to rats orally, to be 0.35 gm/kg. A single oral LD50 for the rat has been given as approximately 865 ing/kg98. The U. S. Food and Drug Administration has established a tolerance of 7 ppm on various fruits and vegetables when this compound is used as a pesticide.
The industrial experience with the use of tetramethylthiurain disulfide
has been excellent. There are no reported cases of ill effects other than an
occasional case of dermatitis. Inhalation of the dust should be kept to a
minimum.
17. 7' etramethylthiuram monosulfide.--Toxicological studies with animals92 have showed the minimum lethal dose for mice by intraperitoneal injection to be 1 mg; for rats, 5 mg; and for guinea pigs, 10 mg. These studies have also showed minimum lethal values by stomach tube of 10 mg/kg for guinea pigs, 100 mg/kg for rabbits, and 100 mg/kg lot cats and dogs. When rats were fed a daily dosage
of 1000 ppm in the diet, death occurred in one to three (lays. This compound is regarded as moderately hazardous in industrial use.
Dust exposure to operating personnel should be prevented through the use of adequate ventilation and/or personal protective equipment. Skin contact
should be kept to a minimum.
18. Zinc diethyldithiocarbamate.--The
only reported toxicology of this 50 value
compound is that of Brieger and Hodes" in which a single oral 1,1)
for the rabbit for 0.60 gm/kg has been obtained.
11 BALT!! CONTROL
529
This accelerator has had a long, favorable experience in the rubber industry. No special handling precautions are necessary.
19. Zinc dimethyldithiocarbamate.--Brieger and Hodes6 have determined a single oral LD50 for rabbits of 0.4 gm/kg. Hodge" has determined LD50 values, with single oral administrations, of 1900 99 mg/kg for the rat, and 100 to 150 mg/kg for the guinea pig.
Two years feeding studies of rats at dietary levels of 25, 250, and 2500 ppm and a one year feeding of dogs at daily levels of 0.5, 5, and 25 mg/kg by Ilodge and coworkers", showed a "no-effect" level of 250 ppm for rats and 5 mg/kg/ day for dogs. The U. S. Food and Drug Administration has established a tolerance of 7 ppm for the use of this compound on various fruits and vegetables when used as a pesticide".
Kiligman and Rosenweig" found that a 5% concentration in a propylene glycol--Carbowax 4000 base was nonirritating to human skin.
This accelerator has had a long, quite favorable experience in the rubber industry. No special handling precautions are necessary.
E. SECONDARY ACCELERATORS (A urtvATons)
The available toxicology on the secondary accelerators (often called activators) in most common use follows.
I. n-Dibutylamine.--Smyth and associates" have reported an oral 1,1)50 for rats of 0.55 gin/kg and a dermal LD50 for rabbits of 1 gm/kg. When rats were exposed to an atmospheric concentration of 250 ppm for four hours, no deaths occurred, but at 500 ppm all died. These same investigators found the compound would severely damage rabbit eyes and was strongly irritating to rabbit skin.
This compound should be regarded as a severe skin and eye hazard. Its vapors are markedly irritating.
2. Di-o-tolylguanidine. --This compound has been described as having a relatively low order of toxicology. A lethal dose of 120 mg/kg (guinea pigs
and rabbits) has been reported". A minimum lethal dose for guinea pigs of
120 mg/kg when fed as the hydrochloride as a single oral (lose, and 80 gm/kg for rabbits has been obtained92. These studies indicated liver and kidney damage; animals which were fed repeated small doses showed little evidence of cumulative effects.
There are no known cases of poisonings as a result of using di-o-tolyl guanidine in industry. Schwartz arid associates" list it as a primary skin irritant and sensitizer. Skin contact should be avoided in its handling.
3. Diphenylguanidine.--Th is accelerator is considered to be a moderately toxic compound in view of its reported 14 D50 to mice of (1.52 gm/kg when administered as a single oral dose". Ten repeated applications to the skin of
rabbits at a dosage of 1 gin/kg in both dry and paste forms did not produce
signs of systemic toxicity. When rats were fed a daily dietary level of 1000
ppm over a 28 (lay period, marked retardation of growth occurred, caused by
refusal of time
to take adequate food. showed no effect.
A
dietary
level
of
100
ppm
for
the
same
lengt
Ii
Diphenylguanidine is a powerful emetic in (logs in single oral doses of as little as 10 ing/kg. The dog appears to be unusually, susceptible to this cola-
.1
53()
CIIEMIsTitY AND TECIINOIA)(11'
pound. A dosage of 10 mg/kg per day administered to two clogs in divided (loses for a total of 21 doses in 24 (lays wmi reasonably well tolerated". Bowever, (low were killed by single exposures to concentrations of (lust of the
compounil that, produced no effect on rats or guinea pigs. Inh(dation studies"" using a concentration of 500 ing/eu meter with a
half hour exposure (animal species unidentified) have shown mild hypnotic
effects. There are no reported cases of systemic effects of Biphenyl-guanidine in
industry. However, it should be regarded as moderately toxic and unnecessary exposure to it prevented. It is regarded as a primary irritant and sensitizer by Schwartz". An inhalation threshold of 0.5-1.0 ing/813 has been suggested in Russia, because of reported adverse human effects and animal
experimenta t ionm.
4. llexamethylenetetrantinc.-- This compound has been used for m8a9.nDy uyreianrgs
in the rubber industry and has been recognized as a skin sensitizer World War II it was extensively used for the manufacture of the explosive
R DX, but with no problem of dermatitis. Spectorm reports the subcutaneous lethal dose for the mouse, rat, guinea
pig, and cat as 450 mg/kg, 200 mg/kg, 300 mg/kg, and 200 mg/kg, respectively. According to nutschenrenterm, 8 out of 14 rats developed local sarcomas when injected repeatedly with a 35-40% solution subcutaneously.
When used therapeutically, side reactions, such as urinary tract irritation,
skin rashes, and digestive disturbances occurredffil. In the use of hexamethylenetetramine, care should be taken to prevent
skin contact. No other handling precautions are required for use in the rubber industry. The significance of the development of mouse sarcomas is not known; however, as the basis of this, and on the lack of extensive toxicology data, the FAO-'V110 Expert Committee on Food Additives recommended against its
use in foods112.
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531
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(.2 V. K, Howe and coworkers, .4.M.A. Arch. Ind. Hug. and Occup. Med. 5, 566 (1052). " It. D. Stewart, I). S. Erley, A. W. Schaffer, and H. H. Gay, Ind. Med, Nato. 30, 327
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