Document DGRzBDXOZ3xxq8j5mxr1V15Y4

FILE NAME Brakes BRK DATE 1945 Apr 15 DOC BRK197 DOCUMENT DESCRIPTION Industrial Hygiene Manual - Air Technical Service Command ! Copyright U.S. by INDUSTRIAL protecd be may | HYGIENE MANUAL and party | third a ATSC No. 25-0-1 by Medicne of INDUSTRIAL TOXIC AGENTS Fy Library CHEMICAL FORMULA AND SYNONYMS National PRINCIPAL PROPERTIES the of PRINCIPAL INDUSTRIAL USES colection POISONING the MAXIMUM PERMISSIBLE CONCENTRATIONS from ane. + OF ATMOSPHERIC CONTAMINANTS copied was LIBBAWY page ARMIMEDICAL ARMI MEDICAL MEDICAL t Miss MEDICAL LIBBAWY . ARMI this WASHINGTON on material WASHINGTON WASHINGTON WASHINGTON WASHINGTON WASHINGTON WASHINGTON D WASHINGTON 3,6 The U.S. Army Air FFoorrcceess of the Surgeon | HEADQUARTERS SERVICE AIR TECHNICAL WRIGHT FIELD DAYTON OHIO ' COMMAND WF- JAN 48 200 ij NO 25-0-2 AMC MANUAL law Copyright i. 15 April 1945 Copyright U.S. by protected be may and party FOREWORD third a 1. Purpose and Scope This manual supplement is applicable to Medical Corps by officers Medical Service Corps officers and enlisted personnel engaged in the control Medic ne of occupational diseases and will be used as a training aid for all industrial hygiene activities and tactical units within the AMC of Library 2. General The contents of this manual describe toxic agents suggested control measures and health hazards and include pictures of processes National 3. Responsibility The office of the Surgeon Hq AMC is responsible for the prep- aration and revision of this manual the of 4. Initial Distribution Initial distribution of this manual will be accomplished by colection the office of the Surgeon Hq AMC as 5. Additional Copies Requests for additional copies of this manual should be submitted on AAF Form No. 104B through channels to the Commanding Officer the AF Technical Base Wright Field Dayton Ohio attn World Publications from copied Distribution Section TSWPD BY COMMAND OF GENERAL MCNARNEY was page J. F. MCCLENDON Colonel USAF ; Adjutant General this OFFICIAL on material J. F.MCCLENDON Colonel USAF Adjutant General The iii . INDUSTRIAL AMC MANUAL NO 25-0-2 law U.S. U.S. - by protected | , SUPPLEMENT Medicine . Medicine Library Library National Pictures of Processes of ; Processes colection a a | Toxic Agents from ve Suggested Control Measures cocpopiieedd ie" - ae Health Hazards was a . zz # AMMY LIBRARY material WF FEB 48 200 HEADQUARTERS AIR MATERIEL COMMAND WRIGHT FIELD DAYTON OHIO - i ro z i? AMC MANUAL No. 25-0-2 Table of Contents law Copyright Copyright Copyright Copyright Copyright U.S. U.S. by protected protected protected protected protected protected may may may and and . party l TABLE OF CONTENTS party third Section I. II III IV Aero Repair ccc eee e eect e etn tenner ee ee ees Assembled Engine Cleani eee sen re e reg ese Battery ......0 000 cec cece eee eee teen eee tes Blacksmith 0.0.0... ... 0c e cece teen eee een eens Block Test 0.0.0... cece cette eee een n een en nnnes Page 1 2 4 4 6 third by Medicine Medicine Medicine of EElnegcitnreopC lating l Ie gn ai n t i eei e rn ero e eeg n e ees LLiibbrraarryy \ \ EFHOPPnyoflrgdufeoirinxpcnaideeuTgelrllrlyaAieD eRspcareStpphilaDoniiRi gparoenppcaeieRsrs epairas 0.06s 0R +c5e5ee 2e r5eenem tp ereceb a e rel i er ey r ens 30 fNNcccfcoNooraaolllawrtttpiieeoeiiocacoocotttnnneimiimsaaaoodolnllnn y VI VII Carburetor and ........ 6.6 cece cece enter etree nes VIII IX X. XI XII XIII XIV XV XVI XVII XVIII XIX XX XXI XXII eestetteeeees 2.00.6... cece cece eee eee eter eee r ene ces Heat 0.2.6... 0. eee eee eee eee ects 0.0. 0c cece cece eters eee teers Instrument ......... 0-0 cece erence eee tenes Luminous Dial 0.6.2. ce eee erence eens Machine 00s cece rece renee tenet cette rere t ees Minor .... 06. cee cee e eee teeter ete e nett eens Motor Vehicle and Miscellaneous .......... 0. eee e ee eee ce reenter ns Paint and .......... 0c cece cere ere e err ees te es cee cence eee eee e eens renee ....... 0 cece eee ete e terest estes Radiator and Tank 0.0.0.0. 0 0c e cee eee teens 7 8 10 13 15 16 17 18 20 22 23 24 26 27 29 31 Library the of the copied 33 rete esse eres Sandblasting Repair XXXXIIIVI Rubber Tank 35 page ........ 060-0 e ee eee eer etre ene was page 36 00000 eeeteeer ener teettees Spark Plug Cleaning XXV this 37 6.20 seeeee reer eects Spray XXVI Painting 39 etter TWreilcdhilonrgoethylene Degreasing XXXXVVIIIII 40 maoternial ..........- eee e teeter erent ete e stents material The The Substance Concentration Tetrachloroethane 200... scsecceeeeeccsescseeeeeee, 10 p.p.m. Tetrachloroethylene 0.0.0.0... eeeeeceecee 200200 p.p.m. Toluene ooo .200 .200 p.p.m. 100 p.p.m. Trichlorethylene ..200 ..200 p.p.m. Substance Concentratio law CopyrigChtopyright 100 p.p. Copyright U.S. Turpentine 2... .... 700 p.p.n by , 200 p.p. protected Xylene oe .200.200 p.p.n 100 p.p. Zinc oxide fume ..15 ..15 mg be may and DUSTS party Millions of particles per cubic foot of light field count third a by Concentration Medicne Substance Concentration Substance AM Alundum Asbestos 2.0.0... .15 .15 oases .15 .15 Silica based on percentage of free silica in the dust of Count % eos . 5 Carborundum oi... .15 .15 Cement .15 .15 Feldspar .10 .10 Foundry .20 .20 15 Granite 12 occ .25 .25 10 Mica oe .50 .50 10 Nuisance .50 .50 Pottery ......... lossesennteceenenesscessesssssndesecssenssasacsesesvecaceaeeens 4 Organic oo .50 .50 Pyrophyllite talc oo. .25 .25 10 Library % .50 low aa .50 .50 aarescesesssssssscsessssssessssssy National 10 25-35 eeeseeceseeseessssssssessesterisueseesssussresecetsecaarsavaars 10 .10 .10 high eccseccecsesseesecssssee 259 the medium medium oases ccceecsesseesneesescasssessussuessecasscavesesareeass ose ec sussecsuccussssessesstecusansesss of over 75 veecsssesssssssessessssessesscassnsssesnesecessucarsacsesavesaeessses % i over 90 . 5} ; colection Silicates oo .15 the .15 Slate .50 .50 from 15 .50 copied Soapstone Talc cee oo... .50 .50 .50 page 15 was Total dust .50 : this on material The SILICOSIS AND SIMILAR DUST DISEASES The pneumoconioses represent a class or type of diseases of the lungs which develop slowly as a result of occupational exposure The term pneumoconiosis may be applied to any pathological condition of the lung the inhalation of dusts It is common further to classify pneumoconiosis according to the chief conpstriotduuenctesdobfythe dust producing the condition for example silicosis produced by silica asbestiosis produced by asbestos siderosis produced by iron anthracosis produced by carbon particles etc. Since silicosis is the most and control measures effective in preventing silicosis are applicable in the prevention of other forms iofmpponretuamntoconiosis this discussion will be limited chiefly to reporting the cause and prevention of Silicosis Silicosis A disease due to breathing air containing silica SiO2 characterized anatomically by generDaelfiizneidtifoinbrootfic changes and the development of miliary nudulation in both lungs and clinically by shortness of breath decreased chest expansion lessened capacity for work absence of fever increased susceptibility to tuberculosis some or all of which symptoms may be present and by characteristic ray findings A. Principal Properties 1. It occurs in two forms free and combined The free silicas as a group are definite compounds in the form of SiO The combined forms are silicates Of the free silicas which occur in nature quartz is the most common Quartz is a hard mineral and chemically resistant to reagents Other forms of free silica are Opal SiO2H2O amorphous hydrated form tridymite cristobalite and siliceous glass or vitreous silica B. Principal Industrial Uses 6 1. Owing to the fact that the earth's crust contains so great an amount of silica it is obvious that those occupations concerned with the driving of tunnels development of highways and mining are frequently associated with a silicosis hazard Those industries that have to do with the processing and industrial use of mineral products such as the smelting and refining of ores the use of sand and gravel for structural purposes the carving of stone particularly granite the manufacture and use of certain abrasives and the processing of the various forms of free silica expose workers to this hazard C. Pulmonary Effects 1. Modes of entry a Inhalation of free silica particles 10 microns and less in size 2. Symptoms a The subjective and objective signs of silicosis vary according to the rate of development and degree of pulmonary fibrosis and when infection is present according to the type extent and duration of the complicating pulmonary infection From a medical point of view there is no sharp line of demarcation as to stages of silicosis However by means of a description by stages the progressive nature of the disease may be better illustrated b First Stage Chest film indicates early nodular fibrosis the individual may or may not exhibit such clinical evidence as slight shortness of breath upon exertion and some cough The general appearance is that of a healthy individual and there is no appreciable decrease in capacity to perform usual duties c Second Stage More advanced nodulation is shown by ray and there may be some evidence of localized aggregation of nodules and pleural thickening Definite shortness of breath upon exertion cough more pronounced chest movements sluggish and expansion usually decreased The individual may be able to continue at his usual job although less effectively d Third Stage Fibrous changes as shown by ray film are further accentuated Nodules are larger and assume conglomerate form showing large shadows corresponding to areas of dense fibrosis Shortness of breath is marked and distressing upon slight exertion Cough is increased and may be dry but is usually productive Chest expansion is decreased even upon forced inspiration The indi- ; vidual's capacity for work is seriously and permanently injured e The diagnosis is based upon historical data including the complete occupational history past and medical history clinical laboratory and ray findings Except by autopsy silicosis cannot be present characteristic shadows of both lung fields Other diagnosed definitely until ray examination reveals evidence of complicating pulmonary disease should be included in the diagnosis - 82 82 ot Copyrigh Copyrigh Copyrigh Copyrigh Copyrigh . Copyrigh Copyrigh Copyrigh U.S. U.S. by by protected protected protected protected protected protected protected protected be be may may may and and and party party party party third third third third a by by Medicine Medicine Medicine Medicine Medicine Medicine of of Library Library Library Library Library Library National National National , National National National the the the of of collection collection collection collection collection collection collection the the the from from from copied copied copied copied copied was was was page page page page this this this on on material material material material material material The The The ve Bethe Predisposing Causes law a Age and geographical in itself is no great factor b Previous exposure seems to have a definite influence in predisposing to silicosis c Role of Infection Infection developing along the respiratory tract may be of importance Acute pneumonic conditions as well as the more chronic lung changes such as chronic bronchitis bronchiectasis bronchiolectasis emphysema asthma and pleurisy all tend to decrease the ability of the lung to rid itself of foreign materials through lessened lymphatic drainage and decreased power to force the bronchial secretions and foreign matter from the lungs Pathology a Tissue reaction to dust It has been shown that silica in solution or crystalline form exerts a toxic action upon the tissues which leads to the proliferation of fibreblastic cells while other dusts have been either completely absorbed leaving no scar tissue or have remained unaltered in the form in which they were injected Size of Dust Particles Since dust to exert its harmful action must enter the finer divisions of the lung the particle size of the atmospheric dust bears a definite relationship to the injurious effect produced The silica must be present in the air in particles small enough to enter the finer air spaces and of such dimensions that the phagocytic cells may engulf them The natural defenses of the respiratory tract probably prevent many particles larger than 10 microns from ever reaching the finer divisions of the lung and such as do are likely to be expelled with the bronchial secretions The soluble silica plays a definite part in the production of the disease and the size of the particle also affects the rate of solution due to the fact that the smaller the particles the greater the total surface area exposed to the action of solvents Prognosis a In the main the prospects for recovery for cases of Silicosis are not favorable Even when removed from dust exposure the disease often tends to progress and to be complicated with tuberculosis If the individual can be removed from his dusty occupation before serious damage to the lungs has occurred his chances of maintaining his working capacity are fair Copyrightbe eB opmaaal a ges > US by i protected be as may and party third a by ERE NS, AMER MOE Medicneof Library National the of colection Standard of Dustiness a In an investigation of the granite cutting plants conducted by the U. S. Public Health Service most of the workers were found to be exposed to an averagge of about 60,000,000 particles of dust the from less than 10 microns in the greatest diameter per cu ft of air The dust contained % silica of which about % was in the form of quartz or free silica Under such conditions there was an almost universal occurrence of silicosis among those exposed twenty years or longer and a large proportion of workers developed pulmonary tuberculosis It was found in this investigation that copied little or no evidence of lung injury could be observed in workers exposed to a concentration of was between 9,000,000 and 20,000,000 particles so that this report suggests in broad limits a tentative concentration of air dustiness which can be tolerated over a period of years without serious conse- page quence Obviously such an estimated limit would be valueless where conditions are dissimilar this Most accepted permissible limit is 5 million particles per cu ft size range 5 to 10 microns on While obviously dust containing % silica is more harmful than dust containing % it is not material certain that the relative harmfulness is one of strict arithmetical proportion Another value of dust counts lies in their use as a measuring rule to indicate the relative efficiency of devices and the method adopted to suppress dust within an industry The D. Sanitary Corps Officer 1. Measures for control of dust hazard 2. Maintenance of existing control measures 3. Supervision of protective devices for workers exposed to dust hazard E. Medical Control | 1. employment placement examination should include ray of lungs All persons who have chronic infections of the upper respiratory tract should not be exposed to dusty occupations 2. Periodic Examinations a A yearly complete physical examination which should include ray of lungs - 83 F. Suggested Silica Periodic Check 1. Name Address Age Race Sex Department Age Began Work and Number of Years Worked 2. Present a Specific Occupation b Specific Industry c Number Years In 1 Dust 2 Dust 3. Past a Specific Occupation b Specific Industry c Number Years In 1 Dust 2 Dust 4. Past Illness 5. Present Illness a Cough b Shortness of Breath c Fatigue d Others 6. Physical Examination 7. Laboratory 8. Ray 9. Remarks ft llaala a Copyright U.S. by protecd be may and party party third a by Medicne of Library National the of colection the from copied copied copied copied was was was page page page page this this this on on material material material material material The The The SELECTED REFERENCES Riley and Dallavolle Public Health Reports vol 54 No. 3 3 March 1939 pp 352-359 of A Study of Quartz Fusing Fusing opoperatioens rations with ssppecialecial Reference to the Measurement and Control of Silico Fumes Sayers and Jones Public Health Reports vol 53 No. 33 19 August 1928 pp 1453-1472 Silicosis and Metropolitan Similar Dust Diseases Industrial Life Insurance Co. Industrial Health Section Section Silicosis Silicosis 84 Sections XVII AMC MANUAL No. 25-0-2 HEALTH HAZARDS Dermatitis may be caused by carbon tetrachloride petroleum distillate gasoline and petroleum naphtha benzol toluene acetone amyl acetate lead ethyl alcohol butyl alcohol ethyl acetate butyl acetate turpentine caustic cleaners oils and greases 1. CARBON TETRACHLORID -E in sufficient concentration may cause an acute narcosis Most common effect is chronic poisoning which injures primarily the kidneys and liver 2. PETROLEUM DISTILLATES gasoline and petroleum naphtha produce an acute anesthetic action or may produce a chronic type of poisoning usually asso- ciated with nervous symptoms 3. BENZENE benzol a very toxic material and usually presents a picture of aplastic anemia This type of clinical picture is seen after prolonged exposure The acute type of poisoning produces inebriation 4. TOLUENE in sufficient concentration has a narcotic action May produce death Toluene is methyl benzene 5. ACETONE are no cases of poisoning reported in man Experimentally on animals has an acute narcotic effect 6. ACETATE amyl butyl and Slight possibility of causing irritation of eyes and respiratory passages and mildly anesthetic There are no fatal poisoning cases reported in man 7. ALCOHOL butyl produce blood changes with renal and hepatic degen- ae eration if inhaled over a long period of time : 8. TURPENTINE of heavy fumes causes symptoms of a mild anesthetic poison It is excreted by the kidneys and nephritis is not an uncommon result of long exposure to turpentine fumes j i 9. CAUSTIC CLEANER produce dermatitis and conjunctivitis along with b caustic effect 10. OILS AND GREASES damage is an oil dermatitis which can be con- to trolled by proper corrective measures SECTION XVII MOTOR VEHICLE AND MISCELLANEOUS REPAIR PROCESS of gasoline motors and related equipment TOXIC AGENTS SUGGESTED CONTROL MEASURES 1. Carbon monoxide 2. Gasoline 3. Lead 4. Asbestos 5. Oils and greases 1. Local exhaust ventilation 2. Protective clothing gloves aprons 3. Approved air line respirators for continued exposure or approvedtype toxic dust respirator for intermittent exposures to dusty operations 4. Protective hand creams 5. Strict personal hygiene HEALTH HAZARDS Dermatitis may be caused by petroleum distillate gasoline and petroleum naphtha oils and greases 1. CARBON MONOXIDE in sufficient concentration will produce anoxemia causing unconsciousness and death la Copyright U.S. by protecd be may and party third a by Medicne of Library National the of colection the from copied was page this on material The a AMC MANUAL No. 25-0-2 Section XVII Exhaust ventilated grinding wheel for brake shoe grinding The material on this page was Exhaust ventilating system for removal of copied carbon monoxide during motor tune ~~ from the colection of the a National - Library wy of owen, Medicne SN by <> a third . party and may be protectedby 2. GASOLINE produce an acute anesthetic action or may produce a chronic U.S. type of poisoning usually associated with nervous symptoms 3. LEAD May produce any of the symptoms and signs of plumbism 4. ASBESTOS prolonged exposure may produce asbestosis CopyrightCopyright 5. OILS AND GREASES damage is an oil dermatitis which can be con- trolled by proper corrective measures 25