Document DDpn3DDv1vxkG3b9Mo6Vz5jDo
S.V. 24
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c o d e" KY-795-F^I??^
MAKING INSTRUCTIONS:BATCH UNIT D. V.
PROCESSES
APPROVED BY
LOT Ju.'IS 36097 m J 31933
< ) KY-795-D <I> FWP 5/8/80 < ) (3/4 N-32-D STRIKE TO
EST'D WGT 938
LBS
a
( ) IMPROVE GLOSS)
< > <30 MIN LONGER STRIKE TIL
TANDARD HRS. 11*1 TIME
< ) STRIKE LINE IS i
TYPED BY: FWP 5/8/80
COMPONENT CONSUMPTIO#- /
CODE
LOT
YC002B
yPG> / LBS 3 370&
1 CG 1 14
CODE
LOT
YC002B
PQ LBS 93
YC002B
___ I_ 93 IILI. | 14 YC002B
93
YC002B _________ 93
1 14 YC002B
___ 93
^6
TOTAL EST'D WGT 4638
NON-BLEEDING
:q u ip i / NAME KROLOR1 YELLOW MEDIUM
USE N- I ACCT LBS CODE | LBS
203 1 y RUN 60*'<990 G> WATER IN V--203. SET AGITATOR ON
Sr I /| --HIGH SPEED. '
205 | 2 /(/WEIGH IN DRUM & POUR IN
3/f DUMP IN AND STIR.5 MIN
OT
RECORD: START_1^Vj T
SLAJgj*3
FIN JJ&Sj&Lity
nil %
500 32-D | 500 74X50 YC-2--BI 3700
ST TO 75* <1275 G> AGITATOR ON LOW SPEED PUMP V-203 THRU
HOMOG AT 2400-2600 PSI INTO V-205 EN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
I >"t>F HOT WATER AT 24O0-2600 PSI.INTO V-205 I in^RtCORD: V-205 VOL. ____ " S, ADJ TO 51" <1874 G) I JPT ASPECT HOMOG STRAINER & CLEAN IF NECESSARY
265'"7^*y?!,T^RUN""IZr''75?4~GT"'WATER""lNfo~V`*^C^si "START
I | JWrETATDR 7V |1>-T PUMP V-205 THRU HQMQ(L AT-4800-5200 F*SI INTO SV.
I 1 RECORD: TIME START j Jj SDC TOTAL MINUTES j%SJ 2 | I NUPE: IF HOMOG PRESSURE FALLS BELOW 4800 PSl,
I ><S-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 1/1 WHEN V-205 MT, RUN IN 5* <240 G) WATER & PUMP THRU HOMOG AT 4800-5200 PSI INTO SV
`I 5ylLE HOMOG, RUN 6* <284 G> WATER INTO V-349
1 RUN 10004= WATER INTO V-384 & HEAT TO 1 10-12*F |
EIGH INTO V-384 8. PUMP TO V-349
I 2000 I 32-D 2000
1000=5= WATER INTO V-384 6 PUMP TO V-349
1
1
V-349 fO 29" <1372 G> & STIR 15 MIN
1I
RD DENSITY: AM'.A/Mll < 1 .049-1 ,051 >
HEN S-11 HOMOG COMPLETE, ADJ SV TO___ ,<2496 G>I
RECORD: PH /&j s 8, ADJ TO 11.1-11.3 USING N-7-D i ;
I DILUTED TO 5% <10 PARTS WATER TO 1 PART N-7-D) L j ASSUME 50% L
| SJPHON N-7-D INTO SV 6 RECORD: PH /A/,.
J
i^erfjHEAT TO 190-1s94*F IN 55-65 MIN & REC:HT H&J*F 1
%'%> 6 RECORD: /&~*.F
,*
1 .1 NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON j .
i ' i "'S-, dftM#l.ETION OF HEATING.. '
.1
LtS I CODE I LBS
t WHILE HEATING SV, RUN 6?" <1898 G> WATER INTO
:43 r
V-343
,.
& ! 2p^L^ffETR IN FROM V-386
M____ /C&S&S/GAL (^f'Z.GAL
<86 ij&KL-ffflR IS WIN OR LONGER
5 |RECORD: DENSITY 4fiG/ML (1*010-1.012)
27-D I 312 I
HiN"s"20"HEATING"c6HPLEfE7"RECORDT"`pHZ/i'/
T V-343 ACID PUMP AT 82 SETTING <245 MIN) ET V-349 SILICATE PUMP AT 70 SETTING (-210 MIN)
IMMEDIATELY METER IN V-343 6 V-349* MAINTAIN SV
AT 190--194*F DURING STRIKE*
RECORD;
START
FINISH
MINUTES
V-343 AifAL
V-349
CL '
TIME V-343
, INCHES
AT 20 MIN 0$f (65 )*.
40 MIN Me <59: 1. HR & <54;
2 HRS
3 1/2 HRS |4(15)__
V-349 INCHES
(26) (2Z)M~ (21).M?J (12) < 4)___ < 0)___ ;
zs
4$7b/&\s SV NORMAL
PH PH 9*0-10*0)
/o b ft
/<?.i2< 9.0-10.0)
,,M_<9.0-10.0)
____ (9.0-10.0)
____ (9.0-10.0)
.*,___ <9*0-10.0)
FINISH
0)___
( 7 * 5*^8 * 5 ) |
NOTE: IF PH DROPS BELOW 9*3 IN FIRSFh OUR, STOP.I
PUMPS 6 SEE SUPV* IF FINAL PH IS ABOVE I
H%9-5, ADJ TO 7.5-8*5 & RECORD: _____PH ASSUME
I I
t --._.J 27..D
IS- (108 G) WATER INTO V-3Ij^ HEAT TO
A
1 I______
135-14*F DUMP IN 6 STIR TO DISSOLVE FOR S-38
iI I 220 ) 15-A| 220
vn>RUM
I WEIGH ~iNfo~55""GAL DRUM
8 133 I FILL WITH WATER 6 STIR 2 MIN FOR S-40
6 I 7-D I 30
SV WHEN V-349 MT, RINSE IN WITH MINIMUM WATL T _>*SET PUMP TO ZERO SETTING JJi*TwHEN V-343 MT, RINSE IN WITH. MINIMUM WATER
] _^WRNiN OFF PUMP MOTOR IFF STEAM
138-^mum V-3f/ FRfiM S 31 6 STIR 5 MIN
39>KRtcdRD: PHJbS3.3-3.7> & IF NECESSARY ADJ
(DOWN ONLY) TO 3*3-3.7 *, RECORD; PH___
I NOTE: DISSOLVE EXTRA N-15-A IN WATER AT 135-140
I |
#F IN DRUM , USE 30 GAL, WATER TO 50* N-15-A. STIR SV 5 MIN AFTER EACH ADDITION
>40nSIPHON IN N-7-D FROM S-33 IN 4-6 MIN 6 STIR 5
UiH^T^OCIORNRDD:: PFh AH^.(f4f.40.0-4-4..22)) && IF NECESSARY ADJ TO
-T^ I PH 4,0-4.2 & RECORD: PH..*-^ I I DILUTE N-7-D 10 TO 1 WITH, WATER
ASSUME 77% ASSUME 50%
i L^fPHON N-7-D' INTO SV
J^T! POUR IN STIR 15 MIN
>4Sr*PST0P AGITATOR
'( I II
I
START ^
A1EF
FINISH
JijMmj?
OPERATOR
kiv&njujbHL
| STEP |9 L 18
FiX&iP** 262 <20 RPM)
5" 25"
V-243, 244 10" 50"
ISO
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