Document BypbeBK64V6NL0bY6bnKKLJYL
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C,V.<&3~V, GXIMXNQ ONLY)P*V.^0^303j^iS,317,322/323
CG ' 46 CODE YT-858-D.
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> ` PROCESSES ' < >YT~858~D <X>
< >
<>
(DATE > ,
(LOT NUMBER)
<) <) TYPED BY:JMH
ESTIMATED WGT
2313 LBS*
STANDARD HRS, ___ ____ _
"MODIFIED PROCESS*
APPROVED BY JJG 4-6-8$.
TIME
.JM
PREPARATION NOTES: DO NOT START IF PRESS WILL NOT BE AVAILABE WITHIN 3 HRS.
AFTER MAKING. MAKING SUPV TO REVIEW WITH-P.R. SUPV & RECORD:
PRESS WILL BE READY
M____ ;_____/_________ P.R. SUPV
START MAKING
M.______ ,,,,/_____,____ MAKING SUPV
#
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EQUIP I MEMT I
I I ' ' NAME: DALAMAR YELLOW
I USE ! N-CODE I AQCT
-V*^
| LBS I
- I LBS
iI
- '.
II
I
S 83 S3~ SSJS.SS SSSS SS 83OSZXSS3 SSM S3 S3.3
PREP vrT^I OBTAIN FOR S27 'i I OBTAIN FOR S`S 13 & 45
! CLEAN, DRESS, CLOSE 24" CLARIF PRESS -
.1
I I
| 15 FRAMES
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S.^.ssi%^ss-^^^^ss^^ss^'^ss^ssss^ss::ss'.: ;s:ss&:ssss:ssss'ssssss.8sss'si
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303 I 4^riF NAPHTHANILS (RT-539~D,RT-53l~D,RC~t5-A, |
I RT-1 6,.0-P> IN V-303 LAST, BOIL OUT WITg|t
I
1 | WAT6r & 1O0# "AS IS" N-28-B/ ASSUME MX i
I 5 ;f WHEN S4COMPLETE, DRAIN TO SEWER 6 RINSE I
...r i o u t
i
" I 6 l WHEN S5COMPLETE, FILL WITH WATER ADD 20# I
| 1 "AS IS" N-7-D TO NEUTRALIZE RESIDUAL ACID |
j | AND SEWER
ASSUME 50%
|_______
|7| HOSE OUT VAT
I
I 8 | FROM INSIDE VAT, SCRAPE RESIDUALS FROM
I
I,1 AGITATOR AND UNDERNEATH VAT TOP
I
- I 9 | HOSE OUT VAT
I
110 | ONCE V-303 CLEANED, DO NOT USE FOR ANY - |
1-' | OTHER SERVICE WHILE CAMPAIGNING DALAMAR I
I ,, | CODES YT-858-D, YT-868-D, YT-839-P,YT-840-PI
,,I .I
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mr*Ff nn rtSTTIHSB SS wSGSiwj fiSrSfWnrl ifP'rmTfltnffwSflfl iffl ittt S
303 l>rr | RUN 24" (583G> WATER INTO V-303 5, HEAT TO I
3 l I 55-60 DEG F
,
/<f
. I,
M'ta i p o u r in
m___ L..;___, AJUiX____x
(Jrt 3 i WEIGH &SIFT IN FROM S% .
I
I I NOTE:BREAK UP LUMPS LOT. #100%
%|
I^ I
_..____ 111?__i,,L...'_____________
V<14 I STIR 45 MIN TO DISSOLVE FOR S11 AT 55-60 F | II
157-C I 46-C I
2S-D 7-D
I I
1 I I I f_.
7-D I 32 46-C I 88
i
,, NG SI4 RUN IN 10 (323 G) WATER M* 2<)
o v-__ji.??.______
i
1.1MP TN & STIR 5 MIN-
!
i f.'f..-' 5 V
Pfc~V;? TO PR."DOAT
I-
5 I ~777-A
EQUIP | |
| USE
N-CODE | ACCT
MENT } | PAGE 2 OF 4 CG 46 CODE YT-8S8-D (X) i LBS I
i LBS
-->--**-.**-*-------------------- ------------ ----- I ` "r--I"
303
i WHEN 13 STIR COMPLETE WEIGH- Mj?.___*./3Z.d$X\
l 725-A I 26
-5 I i POUR IN & STIR S MIN* ** i - I
iy(9 i ADJ TO 60-62DEG F, RECORD TMPjC?L._E& F \,,AJL\
I SIPHON IN IN 4-6 MIN.
I' ?/. I ?. 1
57-A I 30-IJ I 189
ij&t i ADJ TO 49* (1175G) AT 66-70 DEG* F
I I 57-A I
STIR 5 MIN & RECORD: PH UJL-4-- <4 * i'~ 4.5 > \
|
I
"" IESSARY, ADJ TO PH 4.J^fc^-ASSptE 77X1___
30-B I____ _
RECORD: PH,,,,^rr____ ..*'
5QXI,,A^igZt ' 7~D
STIR 3 HRS MINIMUM FOR $i'MAINTAINING
I
I
66-70 DEGREES`F ^
*.
I ..I
RECORD:
______, | __ ,.1 57-A I.
DURING S 24 STIR RUNM#^Y323 G> WATER
INTO
. CHECK-i STEAM LEAKS PRIOR I
TO ^WTiNG WATER IF A^^PRESENT SEE SUPVR. I
GH IN FROM V-324 M.___L______ ,h&&___ %l
DUMP IN FROM SI , LO.T
*100%
l
^L
M
. ,***a JSh SUS* A^SKat**
5UUJL~~
1/33
\`M
$0.
___ 2h4.M l2tA.iL.--
__
--a. 2Ajfl--
1
j 28-D I 458 157-C I 974
1IN OR LONGER TO WET
l// I
37* <1280 C> AT 20-22 DEG* F
MX3301
IN 12-15 MIN
-,JISblJLJX
STIR 30 MIN AT 28-32 DEG F MAINTAINING
!
+ CR, + KI FOR S.34
I
RECORD;TIME STRTfICR^rXZ <+>, KKJ3Z~ < + >
NOTE:
COIF CR~, KT-, ADD 20* `AS IS* INCREMENTS
l
ASSUME 3.2% RECORD: CR,,.__<+>,KILL.*.-- **)
I
<2> IF CR+,KI-,ADD 20* "AS IS* INCREMENTS a.-*-- I
ASSUME 33% RECORD: CR__. .,,.,_.< + ) ,K1___ ,,_._( + >
57-A 725-A 405
)
57-A
___
28-D 725-A
5w^^ajwsts33ts5aFiwasrn83=saai=;jC3S3sa^ss3wa8:Bt3ja8WWS3i33WK;wwaiass8sc3:i23as;s3st:^ts::^:ssu5
MISC 7
UK| DURING S31 STIR WEIGH. IN DRUMS FOR S38 | . M:_____ ___ ,4h j _ ' ^
i **.*..
133 | WEIGH IN BUGGY FOR S4S M____ 7____ _ JZZ&LJL S A
I.1
'I
1 "
DV
SI STIR COMPLETE, DUMP IN
l 15
8 in .
I3#H STIR 30 MIN AT 28-32 DEG* F MAINTAINING
I
I | +CR, ; +KT FOR" S 41
NOTE:
I > | <t> IF CR-, ADD 20# `AS IS9 INCREMENTS
L
1 1 ASSUME 32% RECORD: CE__,,,,.____ ( + ),XX_____ *.*.< + >!
i ! <2) IF 04+, ' KI- ADD 20* "AS IS" INCREMENTS i I ASSUME 33% RECORD: CR....... ....... _.< + >,(< I...... .......< + ) f I
DUP050098596
MENT
46 CODE :YT~858--D <X>
riR, RUN 10" <9700 MATER .. & INSTALL TEMP CHART ?-D FROM S32 <19480 AT 66-70 DEO F 40^CLOSE STACK DAMPER I
ssssss: ssassjptorats^ss:ssssasa sssssaria xs iss s ^s s s s b:awssasssssasss^sB!ss
USE| N-CGDE I ACCT
J LBS l
I LBS
-I------- -- I --------------- 1--------
Il1
!i
II 13X330 J
57-A 1.
II
I
I1
I
i.ssss assays ?s sssaac as ss-was cess cesses ss s
WHEN S36 STIR COMPLETE, TEST DVJ. RECORD;
j RECORD- CR___ qfew<+>,KI------- IT-J+),
} TEMP,,Z^L,,,,DEG F <28-32 DEC, F)
I NOTE;
j <1> IF CR-,KI- ADD 20# "AS IS" INCREMENTS
J ASSUME 32% RECORD: CR_____KI_____________< + > I
} <2) IF CR+,KI- ADD 20# "AS IS* INCREMENTS
>UME 33% RECORD: CR____ .--.<+) ,KI,,______<+> I
JUMP DV THRU CLARIF PRESS 6 RETURN TO DV
! MAINTAINING. TE*!*AT 28-32 .DEG fj ^RECORD
J TIME START2l4iBKflbSl TOTAL." MIN_Z.ifc.glL
l
I i NOTE: 1> RETURN DIAZO FILTRATE TO DV UNTIL 4
I CLEAR AND FREE OF SOLIDS* FILTER SOME DIA20J
I THRU FILTER PAPER TO DETERMINE IF FREE OF i
| An y SOLIDS*
I
WHEN OK, START COLLECTING IH MAINTAINING TEMP AT 28-32 DEG F. NOTE: CHECK DV COLLECTION VAT FOR STEAM
LEAK, IF VALVE NOT HOLDING OPEN C CLOSE* IF STEAM STILL LEAKING SEE SUPVR* BEFORE
ADDING DIA2Q TO DV COLLECTION VAT*
! 88.88 SS 88 88.8S8S.8S 88.88 88 <98888.8
S8888888S88SS888
|44 I DISSOLVE IN 20 GAL WATER IN DRUM FOR S6$
88'88S88838SS88.888S.8888'SS.888S8S88888888'8&a:.88S8 8SS8SS.8S88aS8S8aasu:.888sasa889:aS8a838SS8
DUMP IN FROM S2 ^L0I*
*ii .
NOTE: BRK UP
^7/2 <o>
*l XCl ~ ~&&ZL
10 MIN TO DISSOLVE STACK DAMPER IN N30D FRM S33 UNDR SURFCE IN 20-25MXN 5 MIN C RECORD: PH._.^^._,,<5*8"6.3>
SSARY, ADJ TO PH 5*8-6*3 ASSUME 50% ECORD: pH______________ASSUME 11% WHEN S24 STIR COMPLETE, RUN INVt 03 0 SURFACE AFAR RECORD: TIME STARTS
SWSCSSSaCS:
8 S 88 8S 88 sa W SS 88 as S
WHEN S42 COMPLETE, WASH DV LINES, PUMP C
PRESS FOR 20 MIN. OR TO A - CR TEST ON A
SMk-OF TOTAL PRESS EFFLUENT, WHICH EVER . i
MES FIRST - COLLECT WASHINGS IN DV <S42> , . . *
STIR 5 MIN & RECRD:TEMP,,i2j<>_<28-32 0EG.F>CUj:iF
& IF NECESSARY, ADJ TO 23-32 DEC F RECORD;i
{
.DEG F.
"
Ii
DUP050098597
MAKING INSTRUCTIONS;BATCH UNIT
EQUIP 1 WENT
PAGE 4 OF 4 CG46 CODE *YT-858-*D
j USE| N-CQDE I ACCT
<X> I LBS I
I LBS
S&MRLE DV "i FILTER THRU FILTER PAPER& SHOW I
ESULTS TO SUPERVISOR FOR OK RESULTS,,t*JEL_: I
1 IF ANY CARBON BLACK PRESENT PUMP DIAZO TO I
I ORIGINAL DV MAINTAINING 28-32 DEG F & RE- 1
J^LARIFY TO DIAZO CV MAINTAINING 28-32 DEG FI
UMT j` IF RECLARIFICATION NECESSARY &' WHEN
I
CjyaRLETED, REPEAT TEST PER S54 .
\
ESULTS_RECpRD: VAT_______________;___ I
I IFS54-TEST RESULTS OK, OMIT STEPS 55 & 56 I
D PROCEED TO S58 .
:
I
EIGfcLIN RUBBER BUCKET & WASH INTO DV
I
MIN * RECORD:
NECESSARY ADJ TO -KI & RECORD
WHEN S60 COMPLETE, ADJ CV TO, 28* (3708G) AT|
DB^PMRi): HC1Z.SEG F,
VATjRC,,JOzdDEG F
I
IMMEDIATELY RUN IN DV THRU UNDERSURFACE
l
I DISTRIBUTOR IN 60-65 MIN* MAINTAIN CV
I 80-84 DEG F, RECORD: TIME START
i ' TOTAL MIN I NOTE: IMMEDIATELY AFTER COUPLINGHOTSCONNECT
TRANSFER LINE AT CV
I II
*
i I 1
10 i 395-D *i 10 395-D ! ,,/.
K^wwsjssis
ss si a: ss ssssz j s* zs
''atfwusssi'SS'SS'S:asssasst''s(seu88Sts's:8Ks:s:ss&:sstss'SsKs:i8
CV EN S62 COMPLETE, STIR 10 MIN .)
RECORD: DIAZOs-^^<-) BASE.^
<+>
J PH_^^STM<4*3-4,7)
I NOTE:
I <1> IF DIAZO +, BASE
& PH BELOW 4.3;
I (A) ADJ TO PH 4.3-4.7
ASSUME 5055
I <B> RECORD:
I (2> IF DIAZO +, BASE
& PH 4.3 OR ABOVE; I
I (A > ADD 8# 1003 N-7-D TO A 55 G DRUM
I <B> ADJ WITH WATER TO *2 6
j (C) ADD 20* 100% N-46-C
I
i CD) STIR TO DISSOLVE ,
I <E> POUR INTO CV
I (F) STIR TO MIN.
,f
I <3> REPEAT (1) & <2) ABOVE AS NECESSARY TO I
DIAZO, + BASE
DUMP .IN N-979-A FROM S 4.4
HEAT TO 200-204 DEG F IN 40-45 MIN
lim 30MIN AT 200-r204DEG F RECORD:
TIME.....
T OFF STEAM
'pr RECORD PH___X-.l._<4.2~4.7>
RECORD VAT FREE BOARD
FLOOD TO 94 * (9174G) & STOP AGITATOR
I
I SJART
IMo OPTR
1 tiUL*1
j^t 4m*4--:
Aa` m
DUP050098598
DUP050098599