Document ByKzZ0d0gEVmwe0pNDpBv8Enw
FILE NAME: Armstrong Machine Works (AMW) DATE: 1944 June
DOC#: AMW001
DOCUMENT DESCRIPTION: Advertisements in Trade Journal - Heating and Ventilating & Article - Same Journal - Dust as an Industrial Health Hazard
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COMMERCIAL. INDUSTRIAL AND INSTITUTIONAL AIR CONDITIONING. REFRIGERATION, FIRING, HEATING. VENTILATION EXHIBIT
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JU N E , 1944, H E A T IN G A N D V E N T IL A T IN G
Dust as an Industrial Health Hazard
F. W. HUTCHINSON
Assistant Professor of Mechanical Engineering,
.
University of California, Berkeley, Calif.,
T HE health problem arising from dust in indus try is one of increasing seriousness. Socially, economically and legally it has become evident that
immediate steps must be taken to combat the hazard
represented by wholesale industrial exposure to the
pneumoconiosis-producing dusts. Pneumoconiosis, in
many of its forms, is incurable. Thus consideration
of the problem which it represents is based largely'
on methods of dust reduction and removal and is
therefore as much a responsibility of the engineer as
it is of the physician.
Fortunately, medical knowledge and engineering
equipment have progressed to such a point that
recognition of hazardous conditions and availability
of methods for correcting them will now permit a
complete, practical and economical solution of the
problem. Unfortunately, prejudice and fear have
surrounded the entire subject with such an aura of
suspicion and distrust that neither workmen nor em
ployers have until recently been willing to acknowl
edge the hazard or recognize the need for preventive
measures. In addition, the slow action of the disease
coupled with failure on the part of many physicians
to acquaint themselves with the proper diagnostic
methods has made it difficult for the worker to es
tablish his claim for compensation in the event of
lung injury and equally difficult for the employer to
defend himself against fraudulent claims; it has been
said that silicosis claims constitute one of the most
widespread of legal rackets.
Workmen have bitterly opposed adoption of the
exacting employment qualifications and periodical
physical exam inations of those exposed to dust which
are essential to medical control. Yet, it is essential
that persons having a predisposition to tuberculosis
or a low nasal filtering efficiency be excluded from
the dusty trades. Similarly, protection of the worker
demands that he be removed from exposure at the
first indication of lung damage.
: '
Employers, on the other hand, have adopted the
, point of viewthat most claims of silicosis are unfair and
an unscrupulous attempt to take advantage of them.
The explanation' behind an employer's unwillingness
to acknowledge the hazard is not unreasonable. The ,
dust diseases are almost invariably of long duration
and frequently are not discovered until many years
after exposure has ceased. Thus many employers
are now in the difficult and alarming position of fac
ing claims for disease which is a result of exposure
to conditions that existed in their plants 10 or 15
years ago; at that time they were unaware of the
health hazard associated with dusty atmospheres
and consequently, though they might have had every
desire to furnish their employees with full protection
from occupational injury, they did not take the
"special care" which is now known to be necessary.
Wilson states: "Most well-intentioned employers
may be said to have used `reasonable care' in past
years and--considering their lack of knowledge--
this is now their best defense in damage suits. How
ever, from now on, with the spread o f . . . available
knowledge. . . only `special care' will safeguard the
interests of employer and workman alike."
Recent interest in dust diseases has built up an
extensive literature; theories have been confirmed
with experimental evidence and innumerable case
histories of individuals and of entire groups are
available. In contrast to the widespread ignorance
of ten years ago, it would probably be difficult at the
present time to find a worker in the dusty industries
who has not at least heard of silicosis, or an employ-:
er who is unaware of the crippling damage suits
which will face him if his employees, through failure
on his part to take the necessary preventive mea
sures, contract the disease.
The cost of dust control is often far less than the
cost of one damage suit. Jury awards in silicosis
cases of #10,000, #17,000, #22,500, #25,000 and like
sums are matters of record. In the St. Louis area
alone there were, some time ago, over 2000 suits
pending. A Missouri mining company, as another
example, faced claims aggregating #5,000,000 and
spent #500,000 in out-of-court settlements of a few
of them.
.
The purpose of this article is to review the liter
ature on the physiological effects of some of the haz
ardous industrial dusts and to summarize present-
day criteria acceptable as a basis for the design of
dust control systems. '
Silicosis
,
Silicosis is a disease of the lungs caused by the
inhalation of dust containing free silica. Some
authorities believe, but this fact has not been estab
lished, that `the inhalation of silicates is also a caus
ative factor.
.
Incurable and Progressive. The important facts
about this disease are that, for practical purposes, it
is progressive and incurable. The qualification "for
practical purposes" is necessary because recent in
vestigations suggest that uncomplicated silicosis is
not progressive; however, the continued existence of
a case of silicosis without the onset of complications
is%so rare that, from the standpoint of social conse
quences, the disease can. in itself be regarded as pro
gressive. In the medical literature the "progressive"
H E A T IN G A N D V E N T IL A T IN G , JU N E , 1944 -
57
viewpoint is the one which has been most widely
adopted but the possible future significance of the
recent findings is promising.
.With reference to the "incurability" of silicosis,
recent'work has also indicated the possibility of a
solution but it is as yet too soon to hold out hope'
for satisfactory medical. treatment. One promising
method consists in the administration, of thyroxene;
the investigators report that:'
"Thyroid therapy may possibly not only prevent
the development of silicosis, but may also arrest its further progress and possibly reduce to some
extent the degree of fibrosis already existing."
The above remarks on the "progressiveness and
incurability" of silicosis have been included because
they show how very far th medical profession has
yet to go to achieve a solution of the silicosis prob
lem. In terms of concrete present-day gain, the sum
total of the best that medicine can now offer is not
of much value. When dealing with contagious dis
eases such as smallpox and Spanish influenza, it
has been possible to achieve a satisfactory treatment as a firsts step toward the elimination of the disease
itself; in the case of silicosis, a non-contagious dis
ease, the only advance of real significance which is
possible is an advance which must be brought about
by the application of basic engineering principles-- the reduction of dust concentrations at the breathing
zone to a point such that a health hazard no longer
exists; only in this way can silicosis be eradicated.
If permitted to run its course without complica tion, silicosis will lead to death by suffocation--the
lungs becoming incapable of maintaining a gas trans fer sufficient to sustain life. Usually, however, ter
mination occurs as a result of complications such as
tuberculosis or heart disease; a definite correlation has been established between silicosis and tubercu losis, but an explanation is, as yet, lacking.
With reference to tuberculosis a study of axe
grinders and polishers showed a death rate of 1,900
per 100,000 from tuberculosis as contrasted with ISO per 100,000 for the general population of the same
state. In this study the death rate of all workers in the dusty trades investigated was used. More strik
ing figures and more significant ones were obtained from a Massachusetts investigation in which the
tuberculosis death rate of 961 silicotic quarry work
ers was compared with that for the general popula tion and found to be forty times as great.
Background and Extent. The name silicosis is of relatively recent origin, but the existence of 'the
health hazard associated with dusty work has been
. recognized by medical men for many centuries. From the literature of the period we find that the
Ptolemies knew of it. Pliny the. Elder referred to the "stone cutters' disease"., and devised a crude respirator for the protection of miners; Aristotle
warned Greek workmen against the inhalation of
dust. Hippocrates, three centuries before Christ, noticed that his surgical knives were dulled by dust
in the lungs of stone workers. In the 16th century
Georges Agricola,-a mining engineer, wrote "De Re
/ "
'
58
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. *
Metallica" and, with reference to dust, warned his readers to beware because it "penetrates into the windpipe--eats away the lungs--implants consump tion in the body." He called, attention to the fact that the death rate among Carpathian miners was so great that a wife could often outlive six husbands.
The passage of time has done little to alleviate the
hazard. The development of pneumatic tools has led to a great increase in the dust concentrations at tending the grinding, polishing and cutting of stone. The death rate among Barre granite cutters, for ex ample, increased from l.S per 1,000 in the year 1890 to 19.6 per 1,000 in 1924, an increase attributable to the introduction of pneumatic equipment. When one realizes that a threshold concentration of 5 million particles per cubic foot is required to constitute a silicosis hazard (for dust made up . of 100% free silica), it is then evident that there are many indus trial operations today which represent health haz ards that did not exist prior to the introduction of mechanical equipment.
M any estimates have been made of the number of persons exposed to hazardous concentrations of silica dust, but such estimates are usually based only on industrial exposure. When account is taken of the fact that 60% of the earth's crust consists of silica the likelihood seems great that such estimates are conservative. Lanza and Vane estimated that the number of industrial workers exposed to the silica dust hazard is in excess of half a million in those industries in which the processing or handling of siliceous material is of basic importance; this esti mate does not take account of the many workers exposed as a result of the industrial use of silica as a filtering agent.
In one other respect the silicosis hazard has not yet been evaluated. As already mentioned there is a definite relationship between silicosis and tubercu losis. This fact leads to the probability that in any community in which there?'s a large number of silicotics there will be a decid v' familial tuberculosis hazard. Fortunately, however^ diis danger is some what lessened as a result of the long incubation period which is found with silicosis--by the time a workman's lungs have reached the stage at which tuberculosis is most likely to set in it is more than probable that his children will have grown past the age a t whiclr the danger of their contracting the dis ease is greatest.
That silicosis is definitely related to a particular kind of occupational risk is demonstrated by the data from examinations (X-ray) of 2S00 workmen from all departments of a typical "heavy industry" ; 5.8% had silicosis,- but 90.0% of those affected were foundry workers. The great importance of the silica hazard is clearly indicated from the following com parative mortality figures (from a 1933 publication of Hollis and Yule):
1000 for standard population (all causes for ages 20-65)
1984 for silica group 967 for non-silica group
JU N E , 1944, H E A T IN G A N D V E N T IL A T IN G
The silica group (above) showed only three causes
of death (diabetes, appendicitis, digestive diseases)
which did not differ significantly from the general
group. The significance of these, figures is at once
apparent when it is considered that an estimated
110,000 workers in the United States have silicosis
in some degree.
Development of the Disease. The time required
for incapacitation due to silicosis has been the sub
ject of a great deal of attention, but as yet no gen
erally accepted conclusions have been reached'. Ap
parently the period of exposure preceding contrac
tion of the disease is a function of the dust concen
tration, nature of the dust, nature of the work and
individual physical idiosyncrasies. From a study of
9,800 stone-cutters in the Ruhr it is concluded that
13 years exposure are required to show slight sili
cosis and 20 years to cause incapacitation. This
same study reveals that 63% of the deaths among
silicotics occur from tuberculosis complications. In
porcelain workers silicosis develops slowly but pro
gressively; the second stage is usually not reached
until after 10 years. Among sandstone workers the
minimal exposure has been, found to be 11 years
while for iron miners an exposure of 4 to S years
may be responsible for the appearance of lung
changes 4 to 8 years after the exposure has ceased.
In contrast to the above relatively long incubation
periods are those found among workers engaged in
sand-blasting and in the manufacture of abrasive
soaps; in these occupations only 3 or 4 years may
precede the onset of the disease. Likewise, an exam
ination of 175 men engaged in rock drilling showed
that 50% were affected in less than one year.
There is a good reason for believing that under
particularly heavy dust concentrations silicosis takes
an acute form and may appear after an exposure of
only a few months. Not soon forgotten will be the '
case of the Hawk's Nest Hydro Plant on the New
River. Some 4000 workers, mostly negroes, were
employed for wages of $3.00 for a 13-hour day; in
a relatively short time after completion of the tunnel
work 475 of them were dead and an estimated 1500
others incurably ill. This case was investigated by
a committee in the House of Representatives before
whom witnesses testified that, "In the tunnel 10
drills were in operation at once and you could not
see ten feet ahead of you even with the headlight of
the donkey engine". Workmen were so thoroughly
covered with a silica dust that "you could not tell a
white man from ^ colored, man, 15 feet away". - It
was this case that a senator from West Virginia de
scribed as "the most horrible industrial disaster in
the history of the world". I t was of this case that
Representative Marcantonio of New York charged
that 169 workers had been buried unidentified be
cause the undertaker had "lost" his records. On the
basis of all evidence which has yet been brought for
ward it would seem to the impartial investigator
that the Hawk's Nest Tunnel should remain a tragic
reminder to the engineer of the nfeed for consider-
ation of human values in the solution of engineering
problems.
^
The above case is only one of a number of similar
but less sensational cases which have shown that
there is a real possibility of contracting an acute
form of silicosis if work is in an atmosphere having
an extremely high concentration of siliceous dust.
Experimentally the possibility of acute silicosis has
been demonstrated by laboratory tests on animals;
for exposures of eight hours a day to concentrations
of 200 million particles per cubic foot or more it has
been shown that the last stage of silicosis may be
expected in a relatively short time.
Size of Hazardous Dust. The importance of par
ticle size in. determining the hazard associated with
dusts has received a great deal of attention. Par
ticles 25 to 30 microns in size will usually settle out
rapidly and are therefore not likely to be breathed
in quantities sufficient to constitute a hazard. How
ever, particles of this magnitude (such as pollen of
the Giant Ragweed or wood dust in carpenter shops)
may be responsible for hay fever or for various types
of asthma. In general, particles greater than 10 mi
crons are caught in the trachea, large bronchi and
mucous membrane. Particles around 5 microns go
to the respiratory tract, but few of them reach the
alveoli where the 1 micron particles are most numer
ous. Policard made a detailed examination of the
lungs of two silicotic miners and found that 50% of
the particles were less than .4 micron and 75% less
than 1 micron; his findings should be used with care,
however, because it is very probable that the dust
distribution in the lungs is a function of the distribu
tion of particle size in the inhaled dust--thus Poli-
card's findings may be applicable only for the con
ditions under which the men whose lungs he
examined had worked. The smaller particles are
obviously the most dangerous since, on a weight
basis, they offer a much larger surface than do the
larger ones. For this reason dust counts are of more
value in evaluating the hazard associated with a
dusty environment than are gravimetric dust de
terminations.
The dust particles that are most effective in the
causation of silicosis are of a magnitude so small
that they are not perceptible to the human eye.' A
micron is 1/1000 of a millimeter or about 1/25,000
of an inch. As has been shown, the particles most
important' in silicosis are in the neighborhood of .5
micron or 1/50,000 of an inch--this represents a di
mension of the same order of magnitude as the wave
length of that form of radiant energy which we
recognize as light. If one cubic inch of quartz were
broken into cubes .5 micron on a side enough par
ticles would be formed to create a silicosis hazard
in a 250,000 cubic foot space.
The determination of mean dust sizes was the
purpose of a series of comprehensive studies con
ducted by the U. S. Public Health Service: examina
tion of 18,000 outdoor dust particles showed the
median size to be .5 micron--nearly all were less
H E A T IN G A N D V E N T IL A T IN G , JU N E, 1944
59
than 1.0 micron; in contrast, only 21% of 6,000 in
dustrial dust particles were less than 1.0 micron, the
majority being between 1 and 3 microns and the
mean 1.5 microns.
'
Hatch and .Moke investigated foundry dusts and
found that composition is a function of particle size:
the proportion of combustible matter and acid sol
uble iron, carbonates, etc., increase with decreasing
size; the proportion of clay and other silicates varies
without a definite trend with size; the quartz be
comes less as the size decreases and for particles un
der 2 microns (which comprises 90% of the total
number) it is from 1/5 to 1/25 of that found in the
particles greater than 10 microns. These findings
emphasize the necessity of taking dust samples di
rectly from the contaminated air and not utilizing
"rafter" or any other kind of settlement sample
which does not contain a representative size distri
bution.
,
Hazardous Concentration. Permissible concentra
tions of dust vary with size, composition, and the
dust retention characteristics of the individual. The
latter factor is one which offers some hope from the
standpoint of preventive medicine. Practically all
that is known of the dust retaining characteristics
of the human nose is attributable to the work of one
man--G. Lehmann. This experimenter has shown
that the dust fixation in the nose varies from 2%
to 75% and is almost completely independent of
such factors as the condition of the nasal secretion,
the rate of air currents, the degree of concentration
or chemical composition of the dust, the width or
narrowness of the nasal passages; seemingly, fixa
tion is a function of the vortex formation and re
bound after passage through a restriction.
A correlation between fixation and silicosis would
.seem to follow from the following tests: Of 46 stone
cutters with fixations above 40% only two were
found to have silicosis; of 31 stone cutters with fixa
tions less than 29% only 2 were healthy,. After ex
amining the above data Lehmann concludes that,
"applicants for work with poor dust fixation capacity
should not be allowed to work where a menace of
silicosis exists".
-
As a result of 418 experiments with magnesium
oxide and calcium carbonate, Carlton E. Brown
gives the following relationships between dust re
tention and other factors:
Per Cent Retention is inversely proportional to
1. Respiration rate for rates below 20 per
minute. An increase above 20 per minute
. is apparently followed by no changes in
per cent retention.
2. Minute-volume of air breathed. This prob
'
ably results from increase in respiration `
.
rate with minute-volume.
Per Cent Retention is unaffected by
1. Volume per respiration.
.
2. Vital capacity.
3. Relative humidity.
The same investigator found that the percentage of
magnesium oxide retained during normal breathing while at rest varied little from about 60% at a con centration of 10 mg. Above 10 mg. the retention changed but little, but as the concentration dropped below 10 mg. the. retention rapidly approached
100% .
The relation between dust concentration and the
incidence of silicosis has been studied by many in
vestigators, but no general empirical relationship
has as yet been established. One commonly used
rule (proposed by Drinker) recommends the accep
tance of 5 million particles per cubic foot as the
minimal permissible dust concentration for pure
.silica and 50 million particles per cubic foot for dusts
that are very low in silica. Some evidence suggests
that this rule is unduly conservative for dusts which
contain little silica and an alternative which is widely
used is to limit the total dust count to a value such
that the product of the dust concentration by the
percentage of silica be less than 5,000,000; this rule
gives 100,000,000 particles per cubic foot as the
minimal concentration for non-siliceous dusts.
Physiological Effect. The lung condition known
as silicosis results only from the inhalation of silica
bearing dusts. Why silica possesses the ability to
bring about this condition has been the subject of
much investigation and theories of silicosis are at
present responsible for considerable controversy.
" Physiologically--excluding the effect of complica
tions--silicosis affects the normal functioning of the
body in the same way that the formation of scale
affects the efficiency of a heat transfer device. In
the heat exchanger the hot and cold fluids are sepa
rated by an exchange surface and the deposit of
scale on this surface reduces its effectiveness as an
exchange medium. If the scale becomes sufficiently
heavy it will be impossible to secure the transfer of
enough heat to accomplish the purpose for which the
exchanger was installed; similarly, the lung is a sur
face through which oxygen is transferred from the
air to the blood. The formation of scar tissue re
duces the effective transfer area and eventually the
lung is unable to accomplish its purpose--death from
suffocation is the result.
. .
. v
Asbestosis
Asbestos dust is second only to free silica in the magnitude. of health hazard which it represents. Asbestos is a fibrous material of varying composi tion; but is usually made up of approximately 43% magnesia, 40% silica and 14% water. Oxide of iron is frequently present and appears as dark particles among the translucent fibers--the fibers are of such length and fineness that cloth weighing less than 8 oz. per square yard has been made from them.
The lung condition resulting from, the inhalation . of this dust is known as asbestosis and resembles
silicosis in its main clinical aspects, but differs due to the enhanced rate of development. Under average industrial conditions the length of employment in fatal cases is only about one-half that which is usual
60
i
JU N E , 1944,' H E A T IN G A N D V E N T IL A T IN G
for silicosis. It is estimated that there are in the
United States approximately 10,000 men exposed to this hazard as a result of work in the insulating, asbestos cloth, and similar industries. As is true of the silicosis exposure estimates, this figure .does not take into account the number of persons exposed as a result of employment in the process industries where asbestos finds use, under various trade names, as a filter aid. In one respect asbestosis is less dead ly than silicosis--that is, there is seemingly a lower susceptibility to the supervention of pulmonary tu- ' berculosis. The danger of contracting the disease is apparently not influenced by either age or sex. Like silicosis, it is incurable and progressive; a case is re ported of a patient who was exposed to asbestos dust for one year and whose sputum showed the presence of asbestosis bodies fourteen years later.
Very few data are available on the relation of dust concentration tp the incidence of the disease. No minimal safe concentrations have yet been set up and information is scant as to the conditions in those plants where a hazard is known to exist. I t has been determined, however, th at' the asbestos dust en countered in fabricating plants is free of silica when air is floated at the breathing level and that the danger of the dust increases as the quality or length of the fibers increases.
Miscellaneous Siliceous Dusts .
Many siliceous dusts other than quartz and asbes
tos have been carefully investigated. Talc--a sili
cate containing 62% silica--has been shown to be
responsible for a form of pneumoconiosis when in
haled in large quantities. One group of investigators
report that 50% of the talc workers whom they ex
amined were affected and about 12% had tubercu
losis. The same report shows that talc containing
10% tremolite is much more dangerous than talc
containing 40% tremolite, but an explanation is
lacking.
.
The action of cement on the lungs is not definitely
known. German investigators say that it produces
only an inert deposit in the lungs, but American re
ports show that the frequency of disability from
respiratory diseases in cement plants is about double
that found among employees in non-dusty manu
facturing plants; absence from work was also twice
as frequent. .Y et animal experiments show that ce
ment like limestone and gypsUm produces an ad-*>
sorptive reaction; the dust disappears from the
peritoneal cavity without the production of scar
tissue.
.
Slate (1/3% quartz) in. concentrations of 700
million particles per cubic foot produces a fibrosis .
.and pneumoconiosis, but few cases have been known
to progress seriously. On the other hand, there is
reason for believing that day and slate dusts' are .
responsible for a high incidence of tuberculosis.
Italian investigators have studied the dust hazard
in cotton spinning mills and report th at the silicosis '
hazard is apparently negligible. Mineralogic analy- .
sis of such dusts brought to light the interesting fact that their composition is similar to that of the soil in which the cotton was grown.
Non-Siliceous Dusts
Apparently there is a great difference of opinion as to whether or not non-siliceous dusts are harmful either to normal or tubercular persons. The data are so scant that a review of the literature must con sist essentially of a catalogue of the few and scat tered investigations that have been made of particu lar dusts. General conclusions can not be drawn and an extension of available data to dusts of even the same mineral family is hazardous.
German investigators have studied a number of different carbon dusts and rate them in the order of hazard which they represent: lignite, coal, graphite, charcoal, soot.
A statistical study of the health hazard in a large American company which manufactures artificial abrasives led to the conclusion that persons who have had pulmonary tuberculosis should not be al lowed to work where they will be exposed to dust from abrasives. The dust in this particular plant was aluminum oxide combined with silicon carbide and th incidence to tuberculosis was 1 1/2 times as great in the dusty departments as in the non-dusty. In this connection it is interesting to note that other investigators had previously reported aluminum ox ide as not being a factor in the production of silicosis --thus a distinction must be drawn between the fibrosis-forming ability of a particular dust and its danger through increased susceptibility to pulmonary tuberculosis. This leads to the conclusion that the claim is unwarranted that a dust is not harmful merely because its reaction on lung tissue is inert.
The U. S. Public Health Service has grouped dusts (siliceous as well as non-siliceous) in three classifi
cations : 1. Those causing an inert reaction, the amount
of dust in the peritoneal cavity remaining approxi mately constant: soapstone, carborundum, jewel er's rouge, anthracite coal, bituminous coal and
precipitator ash. 2. Those causing a proliferative reaction, nod
ules continuing to increase in size: quartz, chat
and flint.
3. Those causing an absorptive reaction, dust
disappears from the peritoneal cavity, but scar
tissue is not formed: calcite limestone, precipitat
ed calcium carbonate, gypsum and cement.
A similar list of dusts , has been prepared by Haynes who carried on a long series of animal ex
periments. He arranges them in order of toxicity as follows: precipitated silica, flint, slate, hydroxide, precipitated chalk, magnesium carbonate, carborun dum, calspar, emery, colloidal coal (in massive
amounts). All of the respirtory disorders discussed above,
together with many others which are caused by the inhalation of fibrosis-forming dusts, are grouped un
der the one broad term Pneumoconiosis.
H E A T IN G A N D V E N T IL A T IN G , JU N E , 1944 '
61