Document ByD3bMx4wNmR9ymraQqOYv838

> u i c *^06 JH Jan. 23, 1962 c.w. hood etai 3,018,206 FIRE-RESISTANT DECORATED COMPOSITE LAMINATE MEMBERS ` AND METHOD OF PRODUCING SAME Filed Dec. SI. 19S7 Overlay Sheet Impregnated with Melomme - Aldehyde Resin Oecorofive Sheet Impregnated with Melomme* Aldehyde Resin Asbestos Paper Impregnated with Phenolic Resin * 10 WITNESSES INVENTORS William C. Hood 8 United States Patent Office 3,018,206 Patented Jan. 23, 1962 12 3.om.2ori fire-resistant df.cok vif.d composite i.am- INATE MEMHKILS AM) .METHOD OF IMtODCC- INC SAME tVilliam C. Unnrf, YnrmiUc, and IhtWcf L Baldwin* fi Hampton, S.Cm a**icor< In WcVinclimtec Electric Corporation, East I'litvlui'gli, Pa., n corporation of Pennsylvania N Filed Dec. 3!, 1057, 5er. No. 7001* 5 Claims. (Cl. 154--45.9) in preprinted protective overlay sheet is employed over sheets having designs imprinted (hereon to provide better abrasion resistance and good surface appearance there to. Pigmented sheets (hat have no design imprinted thereon will ordinarily have good abrasion resistance and hence an overlay sheet is not required. Suitable ma terials for overlay sheets include rayon, glass fabric and alpha-cclluloc paper. In accordance with this invention, when an overlay sheet is employed, it will be impreg nated with a clear melamine-aldehyde resin. This invention relates to composite laminate members Any commercially available asbestos paper sheeting and particularly to composite decorated laminate mem* uch. for example, as that available under (he proprietary bers having pood fire-resistance and to the method of name Novabestos, may be employed in preparing the producing same. laminates of this invention. Decorated laminate members base enjoyed wide 15 Sheets of asbestos paper are impregnated with any spread use in the building industry, especially as deco well known conventional thermosetting phenolic resin rative wall panels, ceiling panels and the like. Many prepared by reacting phenol, cresol. or crcsylic acid with applications require that the decorative panels be fire- formaldehyde, paraformaldehyde or other polymer* of resistant. This is particularly tme when the decorative formaldehyde, ordinarily in the presence of an alkaline panels are used as bulkhead construction in ships, and sn catalyst such as ammonia, sodium hydroxide, lime, or wall construction in hospitals, office buildings and the barium hydroxide. A volatile solvent such as ethyl al like. Heretofore, attempts have been made to produce cohol. toluene or xylene is added to the resin to produce fire-resistant decorated laminate mcml>crs. however, the an impregnating varnish. The resin solids content of laminates have not possessed adequate physical strength the varnish may be varied from about 20% to 60% by and other desirable physical properties. Attempts to 25 weight. improve physical properties have resulted in a consid A suitable resin may be prepared by reacting 1 mol erable reduction in firc-rcsistnncc to a point where the of phenol and from 0.9 to 1.7 mols of formaldehyde in material could not be classified as fire-resistant. Il is a closed read ion vessel under reflux conditions for at highly desirable to have available in the art decorated least 1 hour, the reaction being catalyzed by an alkaline laminate members lhal have good firc-rcsistancc and high 30 catalyst such as ammonia and then vacuum dehydrated physical strength. at a temperature not exceeding 100s C The object of this invention is to provide composite Example / decorated laminates comprising sheet fibrous material The following is an example of the preparation of a impregnated and bonded together by (hermoset resinous compositions, which laminates have good fire-resistance 35 partially reacted thermoscttnble phenolic resin that may be employed in carrying out this invention: and high physical strength. Into a steam heated reaction kettle there are intro Another object of this invention is to provide a method duced the following: - for producing decorated laminates of high physical Parts by weight strength and good fire-resistance. Other objects of this invention will, in part, be obvious 40 Phenol ............................................... ............. ..... HO Formaldehyde (37%) -___________________ _____ 104 and wifi, in part, appear hereinafter. Ammonia (28% ) ....________________ _______ 3.73 For a better understanding of the nature and objects of the invention, reference should be had to the follow* These materials are reneted in the steam heated reaction ing detailed description and drawing in which the single vessel at a temperature of approximately 100* C. under FIGURE is a schematic view of an assembly of sheets in accordance with this invention. In accordance with this invention a decorated com posite laminate member is prepared which has good fireresistance and high physical strength. The composite Laminate member comprises a core or body layer com prising a plurality of sheets of asbestos paper impreg nated with a phenolic condensation product and a deco rated surface layer impregnated with a clear melamineafdcbyde resin. The decorated laminate members of this invention wifi usually be ndhesively bonded to a rigid backing sheet of fire-resistant material having a thickness of from about Va inch to 1 inch to provide suitable fire-resistant panels. The panels thus produced arc well suited for structural materials for the marine industry, hospitals and the like where fireproof structures arc required. An example of a suitable rigid backing material is that available com mercially under the proprietary name Marinitc. The adhesive composition employed is preferably a fire-re sistant type such as the silicon tyre adhesives. 45 60 65 00 reflux conditions for a period of about IV* hours. The mixture is then dehydrated under a vacuum of 28 inches of mercury*, and ihe temperature gradually increased to approximately 73* C. during dehydration. Substantially all the water is removed. To the hot reaction product there is added 81.3 parts by weight of 93% etbyl alco hol and the resulting resin varnish is then permitted to cool to room temperature. This resin varnish has a viscosity of from 180 to 400 ccntipoiscs at 25* C. and a set lime of from 13 to 16.5 minutes at 153.5* C. Another particularly good resin composition that may be employed in impregnating the sheets of asbestos paper is a dicyandiamide-phenol-formaldehyde resin composi tion. Such a resinous composition is derived by reacting phenol, dicynndiamide and formaldehyde in the propor tions of I mol of the phenol, from 0.8 to 2 mols of dt* cyandiamide and from 0.9 lo 1.5 mols of formaldehyde per mol of the combined phenol and dicyandiamide. Water is present, being..usually furnished as a part of aqueous formaldehyde solution (37% to 40%), aod amounting to at least 10% of the weight of the reactants, and ordinarily should not exceed the weight of the re The decorated surface layer may comprise a sheet of actants. The mixture is reacted under alkaline conditions alphn-ccllulosc paper, thin cotton fabric, silk, glass fab for at least Vi hour, and preferably by refluxing from 1 ric, asbestos paper or like fibrous sheet material with a to 2 hours, and then is vacuum dehydrated it a tempera design imprinted thereon or the sheet may be pigmented 70 ture not exceeding 100* C. until substantially all of the throughout. Pigmented sheets with designs imprinted water is removed and then a volatile solvent is applied to thereon may also be employed. Ordinarily, a resin im- produce an impregnating varnish. 3,018,200 .3 4 The resin varnish employed to impregnate the asbestos ,, one or more times until it has picked up resin solids in an paper sheets may include a small proportion, of the order amount of from 0-35 to 0.80 limes the weight of the dry of 2% to 1096 by weight, of finely divided inorganic solids such as silica, aluminum oxide, antimony oxide and .psper and the varnish impregnated asbestos paper is passed through an oven or other dryer after each the like refractory solids to impart better flame resistance 0 dip to remove the volatile solvent. During drying, it is to the final product. (IcMrnWc to heat the asbestos paper treated with the The following example is illustrative of the method of varnish composition at a temperature of from 110* C. to preparation of a suitable dicyandiamide-phcnot-formal- H*0* C. in order to remove the solvent therefrom prompt dehyde resin for use io this invention. ly ami to advance the cure of the resin weil into the "B" Example H 10 stage. The heat treatment of the applied resin at this stupe is conducted so that the resulting treated fabric has into a steam heated reaction kettle there are introduced the following: a "greenness" of from 0.3% to 6%. The greenness is determined by placing n slack of small pieces of the resin Parts by weight treated sheet material in a hot press and pressing it at a Phenol ________ _________ ___ 2750 15 temperature of 175* C. and a pressure of 1000 pounds Dicyandinmide ___-____ _____ _____ ....____.... 2100 per square inch for 2 minutes, and then measuring the Formaldehyde (37%) ...______ ... 4620 amount of resin that is forced out of the stack, that is, Ammonia (28%)_____ --..._______ _________ 166 the resin that extends beyond the fibrous sheet material The ammonia and the formaldehyde arc admixed before proper, and determining the proportion of this exuded being introduced into the kettle with the remainder of 20 resin to the lota! weight of the sample. the ingredients, the mixture having a pH of approximate It is also essential that the greenness be controlled and ly 8.5. The mixture is slowly heated, and at SO* C. an kept within the above limits, ft is important to have ade exothermic reaction takes place that carries the tempera quate greenness so that a homogeneous laminate is ob ture to approximately 95* C. Additional heat is then tained. However, if the greenness is too high, a burst- supplied in order to cause the reaction mixture to reflux. 25 ing of the asbestos fibers is encountered during laminat The mixture is refluxed for 90 minutes and then dehy ing process ami the resin tends to flow into the decorated drated under a vacuum of 27 inches of mercury*, and the layer causing a discoloration of same. Details of the temperature gradually increased to approximately 75* C. laminating procedure will be set forth hereinafter. during dehydration. Substantially all the water is re The decorated sheet material and protective overlay, if moved. To the hot reaction product there are added 32 one is employed, are impregnated with at least 50% of 2000 parts by weight of 92% elbanol, and the resulting their weight w ith a clear thermosetting melamine-aldehyde thick varnish is cooled to room temperature. The resin resin. It will be appreciated that in many cases, the ous reaction product is then further diluted with a mix melamine-formaldehyde resin have been made in the pres ture comprising 20% by weight of ethanol and 20% by ence of butanol and lhat they comprise butylated poly- . weight of water to produce an impregnating varnish com 35 mers. The terms "mclaminc-aldehydc" are intended to prising approximately 53% by weight of resin solids. apply to such compositions which comprise essentially The viscosity of the composition is approximately 220 these reactants as the main ingredients but may contain ccntipoiscs at 25* C. other ingredients such as sulfonamides, glycols, glucosides Particularly good results have been obtained by im and the like which are added to provide special properties pregnating sheets of asbestos paper with a mixture of 40 such as flexibility, craze-resistance and the like. The from 2 parts to 4 parts by weight of a conventional manufacture of the melamine-aldehyde resins suitable for phenolic resin and 1 part by weight of a dicyandiamide- (he practice of the present invention is well known in the* phenol*formaldehyde resin dissolved in a suitable solvent art and need not be detailed herein. such as ethyl alcohol to provide a varnish composition Referring to the single figure of the drawing, there is having from 20% to 60% resin solids. 45 shown a stack 20 which comprises sheets 12 of absestos The following example is illustrative of a suitable mix paper impregnated with B-stage phenolic resio, decorated ture to be employed in carrying out this invention. sheet 14 and protective overlay sheet 16 both of which * are impregnated with B-stage melamine-aldehyde resin. Example III ' The stock 10, as shown in tbe figure of the drawiog is Three parts by weight of the resinous reaction product 50 introduced into a molding press where the stack is sub of Example I and one part by weight of the resinous jected for a specified period of time to a temperature of reaction product of Example 11 and 15 parts by weight from about 260* F. to 320* F., while under pressure. of 95% ethyl alcohol are thoroughly admixed by agita Pressures of from 500 p.s.i. to 1200 p.s.i. are satisfactory, tion to form an impregnating resinous varnish composi while pressures of from 1000 p.s.i. to 1200 p.s.i. give best tion. This ttxin varnish has a viscosity of from 60 to 55 results. The curing cycle must be closely controlled so 150 cemipoises at 25* C. and a set time of from 13.5 to 17.5 minutes at 153.5* C. The sheets of asbestos paper may be impregnated with that adequate and complete cure of the metamioe-aldebyde resin and the phenolic resin will be cflected. Adequate curing of the resin components is obtained in about 15 the resin varnish composition of this invention in any con minutes to 25 minutes at a temperature of from about ventional manner, for example, as described in the patent 00 260* F. to 300* F. to Wellman et aU Patent No. 2,579,637. It is important, for the purposes of this invention to employ a resin ratio The following examples illustrate (he preparation of composite decorated laminate members in accordance of the impregnant within the relatively narrow range of with this invention. from 1.35 to 1.80. Resin ratio is defined as the ratio of Example IV the weight of the untreated fabric plus the weight of the 40 Eight sheets of-asbestos paper (12 inches x 12 inches x resin that is impregnated in the sheet to the weight of the untreated fabric. In other words, the treated fibrous ma terial carries resin in an amount equal to from 35% to 80% of the fibrous material alone. To achieve the ulti mate in fire-resistance the very minimum amount of resin is desired; however, to obtain desired physical properties, 0.010 inch) are impregnated with the phenolic resin var nish of Example I, to a resin ratio of about 1.60 and a greenness of about 1.0% and the solvent removed. One sheet (12 inches x 12 inches x 0.010 inch) of pigmented alpha-cellulose paper is impregnated with melamine-alde such as good moisture resistance, good dimensional sta hyde resin varnish to provide a resin ratio of about 2.20 bility, good impact strength and the like, a somewhat and the solvent removed, A stack was prepared by super greater amount of resin content is desired. imposing one sheet of impregnated asbestos paper on (he Thus, asbestos paper sheeting is dipped in the varnish 75 other and the impregnated pigmented sheet placed on the 56 ter of the stacked asbestos sheets. The stack is consoli dated or molded into a composite laminated member at a ^ pressure of 1000 p.s.i. and at a temperature of about 280* ing. (2) superimposing a plurality of layers of the resin treated asbestos paper sheeting to provide a stack. (3) superimposing a decorated sheet of fibrous material im- F. for a period of about 19 minutes. The resulting lami prcgnaiecf with a potentially thermoscttahfe dear meinnate has pood surface characteristics, good physical proper- 5 mine-aldehyde resin on top of the stack to provide a com tics and good fire-resistance. posite member, and (d) molding the composite member Example V at a pressure of from 500 to 1500 pounds per square inch at temperature of from 135* G to 165* C Ten sheets of asbestos paper (12 inches x 12 inches x 2. The process of claim 1 wherein a protective over 0.010 inch) arc impregnated with the phenolic resin vnr- jo lay sheet of fibrous material impregnated with a poten nish of Example II. to n resin ratio of about 1.60 and a tially thcrmoscttahle clear melamine-aldehyde resin is greenness of about 1.0% and the solvent removed. One superimposed on top of the impregnated decorated sheet sheet (12 inches x 12 inches x 0.010 inch) of pigmented prior to molding. . alpha-cellulose paper is impregnated with melamine-alde 3. A fire-resistant decorated composite laminate mem hyde resin varnish to provide a resin ratio of about 2.00 U ber comprising (A) a surface layer comprising a decorated and the solvent removed. In accordance with the method sheet of fibrous material impregnated with a thermoset of Example IV a composite decorated laminate member melamine-aldehyde resin and (B) a body layer comprising is prepared. This laminate has good surface quality, ex a plurality of sheets of-agbcuos,paper impregnated with cellent ftrc-resistancc. and high physical strength a'thcrmo'cl resin"composition comprising from 35% to Example VI SO 80% of the weight of the asbestos paper alone; the thermo set resin composition consisting of (I) from 2 parts Co 4 Six sheets of asbestos paper (12 inches x 12 inches x parts by weight of a phenolic resin derived by reacting 1.0 0.010 inch) were impregnated with the phenolic resin mol of a phenol and from 0.9 mol to 1.7 mols of form varnish of Example III. to a resin ratio of about 1.60 on aldehyde under reflux conditions for at least I hour, the a greenness of I % and the solvent removed. One sheet 25 reaction being catalyzed with an alkaline eatalyst. and then (12 inches x 12 inches x 0.010 inch) of pigmented alpha- vacuum dehydrated at a temperature not exceeding 100* cellulose paper having a design imprinted thereon and G and (2) one part by weight of the resinous reaction one sheet (12 inches x 12 inches x 0.010 inch) of rayon produet derived by reacting one mol of a phenol, from fabric are impregnated with melamine-aldehyde resin 0.8 to 2.0 mols of dicyandiamide, and from 0.9 mol to varnish and the solvent removed. The sheet of alpha- 30 t.5 mols of formaldehyde per mol of the combined phenol cellulose paper is provided with a resin ratio of about 1.70 and dicyandiamide in the presence of water, the' mixture and the rayon sheet with a resin ratio of about 3.00. A being refluxed for at least Vi hour, and then vacuum de stack is assembled by superimposing one sheet of impreg hydrated at a temperature not exceeding 100* G. the-said nated asbestos paper on the other. The sheet of pig decorated sheet and asbestos sheets being consolidated mented alpha-cellulose paper ts placed on top of the stack 35 and bonded together into a unitary member. and the rayon sheet is plated on top of the pigmented 4. A thermosettable resinous composition consisting of sheet. In accordance with the method of Example IV (!) from 2 parts to 4 parts by weight of a phenolie resin omposile decorated laminate member is prepared. Tin derived by reacting t.O mol of a phenol and from 0.9 mot Iccorntcd laminate member is adhesively bonded to a to 1.7 mols of formaldehyde under reflux conditions for one inch thick sheet of Mnrinitc bv using a heat resistant 40 at least one hour, the reaction being catalyzed with an al adhesive composition to produce a composite memner. kaline catalyst, and then vacuum dehydrated at a tempera This composite member was tested using the Underwriters' ture not exceeding 100* G. and (2) one part by weight of aboratorics Inc, test entitled "runne the resinous reaction product derived by reacting one mol Stance of Building Materials.' the louowine results of a phenol, from 0.8 mol to 2.0 mols of dicyandiamide, were obtained: and from 0.9 mol lo 1.5 mols of formaldehyde per mol Rate of flame spread____________________________ _ 15 VucI contributed ,17......................................... 15 ^moke developed___-_______ _____ __...__________ 0 of the combined phenol and dicyandiamide in the presence of water, the mixture being refluxed for at least V4 hour, and then vacuum dehydrated at a temperature not exceed, ing 100* G It will be understood that the above examples and de- 50 5. A resinous impregnating varnish composition con sertption and drawing are illustrative and not in limitation sisting of (!) from 2 parts to 4 parts by weight of a of the invention. phenolic resin derived by reacting one mol of a phenol We claim as our invention: and from 0.9 mol to 1.7 mols of formaldehyde under re 1. Jn the process of preparing a fire-resistant decorated flux conditions for at least 1 hour, the reaction being composite laminate member, the steps comprising (l) 65 catalyzed with an alkaline catalyst and then vacuum de impregnating asbestosjaaper sheeting with a solution of a hydrated at a temperature not exceeding 100* G (2) one TEermosettaBISi;resinous composition consisting of (A) part by weight of a resinous reaction product derived by from 2 parts to 4 parts by weight of a phenolic resin de reacting 1 mol of a phenol, from 0.8 to 2.0 mols of di rived by reacting 1.0 mol of a phenol and from 0.9 mol cyandiamide, and from 0.9 mol to 1.5 mols of formalde to 1.7 mols of formaldehyde under reflux conditions for 00 hyde per mol of the combined phenol and dicyandiamide at least one hour, the reaction being catalyzed with an al in the presence of water, the mixture being refluxed for kaline catalyst, and then vacuum dehydrated at a tempera, at least XA hour, and then vacuum dehydrated at a tem ture not exceeding 100* G and (B) one part by weight of perature not exceeding .100* G, and (3) a solvent therefor. the resinous reaction product derived by reacting one mol of a phenol, from 0.8 mol to 2.0 mols of dicyandiamide, 05 References Gted in the file of this patent and from 0.9 mol to 1.5 mols of formaldehyde per mol of UNITED STATES PATENTS the combined phenol and dicyandiamide in the presence of water, the mixture being refluxed for at least Vi hour, and then vacuum dehydrated at a temperature not exceed ing 100* G, the resin impregnated sheet fibrous material 70 being heated to drive ofT (he solvent and to advance the cure of the resin to a condition where its greenness is from 0.3% to 6%. (he asbestos paper sheeting carrying from 0.35 to 0.80 times its weight of the resin after dry- 2,439.929 2.604.427 2,732.325 2.740,737 2.801.198 2,801.672 2,824,849 Hill et al................................Apr. 20, I94g Armstrong et al................... July 22. 1952 Lindenfelscr et al................. Jao. 24. 1956 Elmer et al............................ Apr. 3. 1956 Moms et al......................... July 30. 1957 Baldwin et al........................ Aug. 6. 1957 Boiney................................ 25. 1958 ISSUED .IO-SO*t' ChanCCO \ INSULATION - CLASSES a APPLICATION / . i ` (U THC FOLLOWING OAtA AlUTIvt f(J (WSuLaTION FOR TURBINE PARTS O) SEE Pace PM-9 20.: - OR notes ANO FOR INSULATION OF STEau SHOULO BC FOLLOWtO UnUsJ SPECIFIC CONTRACT RCGUIREUCNTS ORaik anO CUAD sC aaO CBOSS-OYER CR CROSS-UKOER make OCVUTIOK NECESSARY, IN WHICH CASE THE *0* SPEC. WILL fpisC. SPECIFY IN DETAIL THE TYPE Of INSULATION ANO PROCEDURE. ) SEE TABLE ON P* -*120^3 FOR THICKNESSES REQUIRCO AND THE UETHOO FOR INSULATING TURBINE CYLINDERS, b*AIN STEaU uaJERial specs. 'aCE Ph-920.4 ANO R20.3 FOR ORDERING PIPING. STEau CHESTS, valves ANO IRREGULAR SURFACES IS InE CRUADON. OtVIOEO INTO CLASSES AS USTEO IN TABLE BELCw. *0* SPEC. WILL CALL FOR CLASS TO FOLLC*. 4 '/*/ h ic"ss /yiayi./ 5 CLASS 1. part CESCRIPTION Im TO BE INSULATEO TURfiJNES SHIPPED ASSEU8LE0 * | eooY INCLUDING INSULATION. J0IN1S 1 1 1 TO 1C' <7H1S INCLUDES 166. 246 ANO PIPES* 266 FRAUtS AND ALL INOUSTRIAL OVER 10* TURBINES COUINC WITHIN THE STEau ChESTS. VALVES. uwuts OF shipping oiunsjoks.)| l irregular surfaces usulal:n TYPE BLOCK 8L*\*t :S uOiC ;j BLOCn BLOCK *VO BLANKET I applied 1 4 IK SKCP # ccess spec. 6CC433 $CP SHOP 6C03S4 4004 ) ) SHCP 600433 SHOP 60C433 10C3S9 LACClNC SPRAYED ASBESTOS SHOP 600111 Turbines shipp.o a^s BUT NOT INSULATCO. ERECTION SERVICE, INSULATION FURNISHED AKO APPLIED BY SERVICE DEPT. (EXCEPT FOR EXPORT OROERS) INCLUOES NON-COHO. TURBS.. HP TURBS. OF TANOCU UMTS ANO Uny OTHER TURBS. WITH sepa rate, *2 LIFTED BY HORI GAUGE BOARD CYUNOCR, STEAU CHEST, VALVES, ETC. PIPES TO 1C* OVER 10 LAGGING GAUGE BOAR3 ASBESTOS SHEET iflLT shop 600360 BLOCK - PLASTIC FIELD 600721 UOLOED FlELO BLOCK FlELO SPRAYEO ASBESTOS SHOP ASBESTOS SHEET 6 FELT SHOP 600433 600433 600111 600360 NOTES TO BE PLACCO ON APPu Cable Owes. (SEE Ph-920.2) NOTES *8* ANO *C* (EXPORT OROCRS SUBSTITUTE NOTES *C* 6 *C*1 >1 TURBINES SKIPPED ASSCU8LE0 BUT NOT INSULATEO. I INSTALLATION SERVICE INSULATION FURNtSKEO BY .VESTING!OUSE ANO APPUEO BY THC PURCHASER. (EXCEPT FOR EXPORT OROCRS) (INCLUDES NON-CONO. TURBS., PTURBS. OF TANOEU UMTS ANO ANY OTHERTURBS. WITH SEPAR4 TE?PgQg 1 { I CYUNOCR. STEau CHEST, VALVES, ETC. | TO 10* | OVER 10* LAGGING GAUGE BOARO 4 BLOCK - PLASTIC I held 600729 I UOLOCO BLOCK | FlELO | fiao |600433 | |600433 | SPRAYEO ASBESTOS | ASBESTOS SHEET 1 i FELT SHOP SHOP |600111 | 600360 1 1 #1 NOTES *A* ANO "C* (EXPORT OROCRS SUBSTITUTE NOTES *C* 6 *0*) WESTINCHOUSE ERECTION SERV ICE. INSULATION FURWSHCO ANO APPUEO BY SERVICE OEPT. (EXCEPT FOR EXPORT OROCRS) CYUNOCR. 1 STEAU CHEST, VALVES, ETC. I1 otoct ml| TlwO 1*w0* 1 | OVER 10* | LAGGING BLOCK - FUSTIC FlELO 600729 UOLOEO || FlELO BLOCK | FlELO | SPRAYEO ASBESToT]| SHOP 1600433 | 600433 j 600111 1 GAUGE BOARD ASBESTOS SHEET 6 FELT SHOP 600360 NOTES *8* ANO *C* ,, (EXPORT OROCRS SUBSTITUTE KOTCS'CUVl TURBINES SHtPPEO OISASSEU6UO WESTINCHOUSE INSTALLATION SERVICE. INSULATION FURWSHCO BY WESTINCHOUSE ANO APPUEO BY THE PURCHASER. (EXCEPT FOR EXPORT ORDERS) CYittNOER, STEAU CHEST, VALVES. ETC. PIPES * TO 10 OVER 10 LAGGING GAUGE BOARO BLOCK - PLASTIC FlELO 600729 UOLOED BLOCK SPRAYEO ASBESTOS ASBESTOS SHEET 6 FELT FlELO j 600433 FIELD ] 600433 SHOP 1 600111 SHOP 600360 NOTES*A* ANO *C* (EXPORT ORDERS SUBSTITUTE NOTES #C* & *0") FOR STEAU DRAJN AMD ClANO ANO CRGSS-CVCR OR CRCSS-UNOER PIPING INSULATION SEC PAGE PH-920.2. FOR TEMPERATURES UP THRU 750*F NO LACQNG INSULATION NECESSARY IN THIS CLASS. 600053 RF. WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA, U.S.A. to20-I-, CTCAM nilFICinif cYiunionc cupop fV iSUCO 1 30* INSULATION aCLASSES APPLICATION P H 920. XANGCO <11 THE FOLLOWING Data RELATIVE TO INSULATION TOR TURClHC PAR I S SHOULO BE FOLLOwEO UNLESS SPECIFIC CONTRACT RCQUiREL'lM S . MAKE OCVTATIOH NECESSARY, IN WHICH CASE THE *0* SPEC. WILL SPECIFY IN DETAIL THE TYPE OF INSULATION ANO PROCCOURE THE METHOD for INSULATING TURBINE CYLINDERS. MAIN STCaM PIPING, STEAM CHESTS. VALVES ANO IRREGULAR SURFACES tS oivioeo into classes as listeo in table below, -o- spec. WILL CALL FOR CLASS TO FOLLOW. U> SCE FACE PH-V20.J FOR NOTES ANO FOR tut,,, .. ^ (4) Set SABLE ON PACE Ph-v0.3F0R IwCknCSSES REQuiRCO anO lu 11 SPCCS. ANO Pace WTQH'AkUQH. AMD V20,s f qd QftOC*tkC * IiCLASS HQ' CLASS OCSCMtPtlON 1j TURBINES SHIPPEO ASSEUBLEO including insulation. OtH! ro BE INSULAIEO 1lt_eoo> CYLINOER JOINTS 11 I% (THIS INCLUOES 166. 246 AND j PIPES* 266 FRAMES A%0 ALL (nOUSTRial TO 10* over to- TURBINES COMING within TmE 1 LSTEAM CHESTS. al\S. lLIMITS OF shipping Dimensions. h irregular surfaces 1 "*B i LAGGING iSSUii1! *t bloc* I8L A*. * S 11 | | VOLCEO 1, BLOC*. V 4A w 9^ 1 BLOCK AkO OLA\s : ][SPRAYED AShESTOS IAPPLllDj ,N SrlCss I| |SmOP CUj4j? 1 ( jSHOP G003S4 ]SHOP 1. 6004)1 SHOP Too 413] SHOP SHOP I60041) 600)4*} 1[ 6ooili | ::NOH S 10 HE PLACEO ON APPL` caulc oacs isee pm-r?o GAUGE BOARO 1 IASBESTOS SmUI 4 fiU SHOP 600360 1 TURBINES SHIPPEO ASSEU&LEO BUT NOT INSULATEO. INSULATION FURNISHED ANO APPLIEO BY SERVICE OEPT. (THIS INCLUOES NON. COMO. TURBS^H.P. TUROS. OF TANOEU UNITS ANO ANY OTHER TURBINES WITH SEPARATE PEDESTALS WHICH ARE LIF T fcb BY HtfRlT JOdLfSl. " CYLINOER. STEAU CHEST. VALVES. ETC. PIPES TO 10* OVER 10 LAGGING GAUGE BOARO BLOCK PLASTIC FIELO I 600729 MOLOLO FIELO | 600433 BLOCK FIELO 600433 SPRAYEO ASBESrOSl SHOP 600111 asbestos sheet 6 FELT SHOP 600360 t NOTES *8* AMO *C* TURBINES SHIPPEO ASSEUBLEO BUT NOT INSULATEO. INSULATION FURNISHEO BY wEsriNQiouse and applieo by THE PURCHASER. (THIS INCLUOES NON. CONO. Turks., h. p. turhs. of tanoeu UNITS AMO ANY OTHER TURBINES WITH SEPARAIE ? pedestals WHICH Aft'eUlF T E b byhOriz. jt. BOLTS). CYLINOER. STEAM CHEST, VALVES. ETC. PIPES TO 10 OVER 10 LACCINC GAUGE UOARO TURBINES SHI PPL U DISASSEMBLED. WESTINGHOUSE ERECTION SERV ICE. INSULATION FURNISHEO ANO APPLIEO BY SERVICE DEPT. CYLINOER. steam chest, VALVES. ETC. PIPES TO 10 OVER 10 LAGGING GAUGE BOARO BLOCK - PLASTIC I FIELO I 600729 UOLOEO BLOCK SPRAYEO ASBESTOS FIELO 600433 FiaO 600433 SHOP 1600111 AS8EST0 jSHEET 4 FLLT SHOP 600 360 block - PtAsnc HELO 600729 UOLOEO FIELD BLOCK FlClO SPRAYED ASBESTOS I SHOP ASBESTOS SHEET A FELT SHOP 600433 600433 600111 600360 MOTES A* AMO *C MOTES * AMO *C* TURBINES SHIPPEO DISASSEMBLED WESTINCMOUSE INSTALLATION SERVICE. INSULATION FURNISHEO BY WESIINGHOUSE ANO APPLIEO BY THE PURCHASER. CYLINDER. STEAM CHEST. VALVES. ETC. PIPES TO 10* OVER 10" LAGGING GAUGE BOARO BLOCK - PLASTIC FlCLO 600729 UOLOEO FIELO 600433 BLOCK FIELO 600433 SPRAYEO ASBESTOS | SHOP | 600111 ASBESTOS SHEET 4 FELT SHOP I (*00360 MOTES *A* AMO *C FOR STEAM DRAIN ANO CLANO ANO CKOsS OVt* OR CRQSS-UNOE* PlriNi, INSULATION SEE PACE PH-Y20.2. FOR TEMPERATURES UP TlRu 750 F NO l AC&NC INSULAllUN NtCLSSAH. IN THIS CLASS. 600094 WESTINGHOUSE ELECTRIC CORPORATION, LESTER. PA.. O.S.A I 9* v 4*^ ^920 0- X 920.2 INSULATION NOTES, GENERAL INFO.. ETC. *|I lO-* NOTES NOTE "A* - wESTINChOUSC INSTALLATION SERVICE:- * THIS INSULATINC MATERIAL. INCLUDING WIRE, CEMENT. ETC.. IS PvRCHASCO <V* 0UR SERVICE OEPaRIuLnT \H ThC FlELO. AHO IS TO BE ShiPPtO OiRCCTLY TO THE CUSTOU- Efi'S PLANT. IT IS TO Hi SUPPLIED AhO APPLlEO IN AC CORDANCE WITH specified material ano process specs MATERIAL TO Q APPUlO OY IKE INSTALLATION ClnT RAC TOR. NOTE *8" - AESTINCMOUSE erection SERVICEr NOTE *C THIS INSULATING MATERIAL. INCLINING wiE, CEMENT. ETC.. IS TO BE ruRHlSHCO ANO APPUCO BY THE INSTALLA TION CONTRACTOR IN THE FlELO. IT IS TO BE SUPPUCO AHO APPLlEO IN ACCOROANCE WITH SPECIFIEO MATERIAL AhO PROCESS SPECIFICATIONS. EVE BOLT STUOS. STYLE NO. 270A091H01. RECL-rRED FOR INSTALLATION OF INSULA UON. ARE TO BE f UPNIShEO ano INSTALLED 8Y LESTER YC**S BEFORE SmPPisC TURBINE. EXPANOEO UETal MATERIAL FOR VALVE BONNETS AhO FLANCES f URNISHEO BY LESTER WORKS ANO SHIPPEO WITH THE UNIT IS TO BE FORUEO IN THE FlELO BY THE INSTALLA TION CONTRACTOR IN ACCORDANCE WITH PROCESS SPECI FICATION. GENERAL INFORMATION TOR TURBINE CYL KDC-9S. MAIN STEAM PIPING. VALVES. ANO IRREGULAR surfaces. THE FCLLOAINC INFORMATION SHOULD BE SHOAN CN Th detail PORTIOS cr The ORAAlhC. :JJ ThiCanCSS Cr INSULATION FOR area `NOlCATEO. :2) length ano APPROXIMATE ARCA TO BE INSULATED -IkOlCATE INSULATION TO BE APPLlEO IN THIS REGION WITH APPROPRIATE BALLOONS. ETC.I. 31 EXPANOEO octal FOR TURBINE JOINT FLANGE. valvC BOnnETS ETC. TO BE CROIREO IN & U. ' C HANOI a hM 12_s/'cj 14 *|' WHEN JOB IS BEINC EXPQRTEO ADO- NQTE *0" - THIS INSULATING MATERIAL INCLUOINC WIRE. CEMENT, ETC., IS TO BE SUPPUEO BY LESTER WORKS. IT IS TO BE 30X10 FOR EXPORT SHIPMENT ANO SHIPPEO AS INSTRUCTED BY OROER SERVICE OEPT. IT IS TO BE SUPPLIED ANO APPUCO IN ACCOROANCE WITH SPECIFIEO MATERIAL ANO PROCESS To e appl,eo the i,,stal- i H 920.2 STEAM SMALL TUR9INES THESE TURBINES 00 NOT REOUIRE INSULATION FOR ANY PART CF THE STEAM ORAIN ANO CLANO PIPING. MEDIUM TURBINES ALL STEAM ORAIN ANO CLAKO PIPING AiLL BE INSULATED WITH THICKNESSES ANO NUMBER OF UYCRS IN ACCOROANCE WITH PACE PH-920.3 ANO OROEREO IN AC CORDANCE WITH PACE PH-920.A. WITH THE INSULATION ^WSlSHEO BY WESTINCKOUSE ANO APPLlEO IN THE FlELO BY THE INSTALLATION CONTRACTOR*. CLANO WATER SUPPLY PIPING TO BE INSULATED WITH CORK AS LISTED ON PACE PH-920.4 . LARGE TURBINES all STEAM ORAIN ANO CLANO PIPING WILL BE INSULATED WITH THICKNESSES ANO NUMBER OF LAYERS IN ACCOROANCE WITH PACE PH-920.3 AhO CROEREO IN ACCORD ANCE WITH PACE PH-920.4, WITH THE INSULATION FURNISHCO BY *C$TlNQ40USC AhO appueo in the field by the installation contractor*. CLAhO WATER SUPPLY PIPING TO BE IKSULATEO WITH CORK AS LISTEO ON PACE PH-920.4 . . CROSS-OVER PIPES WILL BE INSULATED If. THE FlELO WITH SPRAYED ASBESTOS OR BLOCK INSULATION EXCEPT FOR JOINT FLANGES WHICH WILL BE INSULATED WITH BLANKETS MAOC ANO FITTCO AT Wl . TINCHOUSC. INSULATION WILL BE OROEREO AS SHCXVV ON PACES PH-920.3 ANO PH-920.SF0R BLOCK ANO 920.3 ANO 920.4 FOR BLANKET. SHEATHING OF CROSS-UNOER PIPES OR OTHER PIPES INTERNAL TO TURBINE EXHAUST OR CONOENSER INLET ZONE FOR INSULATION PURPOSES SHALL 9E DONE IN FlELO BY THE INSTALLATION C*ONTRACTOR TO PROCESS SPEC. 600790. ft SHOW LENGTH IN OETAIL PORTION OF OWG. 600001 WEST1NGH0USE ELECTRIC CORPORATION, LESTER, PA., U.S.A. STEAM DIVISIONS STANOAROS ENGRG. RCF 920.2 INSULATION - NOTES, GENERAL INFO., ETC. NOTES 0T1 *A* - wtSTUCHOUSE INSTALLATION SCRVICEr THIS INSULATING MATERIAL, 1NCLU0MGWIRE, CEMENT, ETC., IS PURCKASCO BY OUR SERVICE DEPARTMENT IN TMC fCELO, ANQ tS TO BE SMtPPCO OIRECTLY TO THC CUSTOM* CR'S PLANT. (T IS TO AC SUPPLIED AHO APPLIED Ik AC CORDANCE WITH SPtCiFltO UATCRIAL AJCQ PROCESS SPCCS MATERIAL. TO BE APPLlCO fit CUSTOMER. MOTE *8* - WESTlkCHOUSE ERECTION SERVlCCrINSULATIO* TO 6E FURNISHED AkO APPLIED 0Y OUR SERVICE OEPT. IN THE FlElO. NOTE *C" - TMC FOLLOWING NQTC SMOULO 8 AOOEO TO QwC. r- EYE 80LT STUOS, STYLE NO. 270A091H01, REQUIREO FOR INSTALLATION OF INSULATION. ARE TO 6E FuRMSMCO and installed by wESTinchouse before Shipping TURBINE. expanoeo uctal sections FOR VALVE BONNETS ANO SPECIAL Flanges UAOe by WESTIKCHOUSE ANO SHIPPED WITH ImE UNIT. WHEN JOB IS BEING EXPORTED AOOr THIS IS AN EXPORT OROCR. INSULATION MATERIALS ARE TO BE BOXEO FOR EXPORT SHIPMENT ANO SMtPPEO TO THE FlELO BY THE SUPPLIER. GENERAL INFORMATION FOR TURBINE CYLINDERS, MAIN STEAM PIPING. VALVES. ANO IRREGULAR SU ACCS. THE FOLLOMkC INFORMATION SMOULO BE SHOWN ON THE OETAIL PORTION OF TkC ORAWINC. (II THICKNESS Of INSULATION FOR AREA UOiCaTEO. (2V LENGTH ANO APPROXIMATE AREA TO BE INSULATED (INOICATC INSULATION TO BE APPLIED IN THIS REGION WITH APPROPRIATE Balloons, eic.l <3J cxpanoeo uctal for turbine joint flange, valve bonnets ETC. TO BE ORDCREO IN &/W. (T CHAW CROSS-OVER PIPES, CROSS-UNOER PIPES ANO STEAM DRAIN a GLANO PiPimG small turbines THESE TURBINES 00 NOT REQUIRE INSULATION FOR ANY PaRT OF THE STUM GRAIN ANQ CLAHO PIPING. UEOlUM TURBINES ALL STEAM DRAIN ANO GLAND PIPING WILL BE INSULATED WUH THICKNESSES ANO NUMBER Of LAYERS IN ACCORDANCE WITH PAGE PH-920.3 AmO OROEREO IN AC CORDANCE WITH PACE PM-920.4, WITH INC INSULATION FUSNIShEO BY WESTlNGMCUSE ANO APPLlCO IN THE FIELO. * GLANO WATER SUPPLY PIPING TO BE INSUUTEO WITH CORK AS USTEO ON PACE PH42Q.4 * . 4 4 LARGE TURBINES ALL STEAM ORAIN ANO GLAND PIPING '..ILL BE INSULATEO WITH THICKNESSES ANO NUMBER Of LAYERS IN ACCORDANCE WITH PAGE PH-920.3 ANO OROEREO IN ACCOROANCE WITH PAGE PH-920.4, WITH THE INSULATION fURNISNCO BY WESTINO40USE ANO APPLIED IN THE FIELD. GLANO WATER SUPPLY PIPING 70 BE INSUUTEO WITH CORK AS USTEO ON PACE W-920.4. CROSS-OVER PIPES ARC COMPLETELY INSUUTEO AT WCSTlNCXOUSC WITH MATERIAL OROEREO AS SHOWN ON PACES SW-920.3 ANO PH-920.S. JOINT fUNCC BUKKCTS ARE MAOE ANO flTTCO AT WCSTIN&OUSE ANO INSTALLED AFTER PIPE IS CRCCTCO IN THC FIELD. SHEATHING OF CROSS-UNOER PIPES OS OTHER PIPES INTERNAL TO TURB/nE EXHAUST OR CONDENSER INLET ZONE FOR INSULATION PURPOSES SHALL BE OONE IN FIELO Y ERECTION OR INSTALLATION SERVICE TO PROCESS SPEC. 600790. SHOW LENGTH IN OETAIL PORTION OF OWC. 920.2 G00051 WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA, U.SA REF. f I 920.2 INSULATION - NOTES, GENERAL INFO., ETC NOTES NOTE "A* * WESTINCMOUSE INSTALLATION SCRVICtr THIS INSULATING MATERIAL, INCLUOlNC WIRE. CEMENT. ETC.. IS PURCHASED flY OUR SERVICE OEPaRIuEM IN TM FlELO, ANO IS TO BE SMIPPEO OiRECTly TO ThE CUSIOMER'S PLANT. IT IS TO BE SUPKIEO IN ACCORDANCE WITH SPECIF IE 0 PROCESS SPEC. ANO MATERIAL SPEC. * UATERIAL TO BE APPLICO BY CUSTOMER. NOTC*e* - WESTINCHOUSE ERECTION SERVlCE:INSULATION TO BE FURNIShEO AND APPLICO By OUR SERVICE DEPT. IN ThE FlELO. NOTE *C* - THE FOLLOWING NOTE SHOULO BE AOOEO TO DwG EYEBOLT STUQS. STYLE NO. 270A091H01. REOUiREO FOR INSTALLATION OF INSULATION. ARE TO BE f uRNIShEO 'ano INSTALLED BY south Phiia. before shipping TURBINE. EXPANOEO METAL SECTIONS FOR VALVE BONNETS AND SPECIAL FLANGES UAOC By SOUTH PHILA. akO ShiPPEO WITH THE UNIT. WHEN JOB IS BEING EXPORT CO A00:THIS IS AN EXPORT OROGR. INSULATION MATERIALS ARE TO BE BOXED FOR EXPORT SHIPMENT, ANO SHIPPED TO THE FlELO BY THE SUPPLIER. GENERAL INFORMATION FOR TURBINE CylinOERS. MAIN SUAM PlPtNC. VALVES, ano IRREGULAR SURE ACES. IhE FOLLOWING INFORMATION SmOulO BE SHOWN ON The detail PORTION of The drawing. :n Thickness OF insulation FOR AREA iNOiCAfto. i2> LENGTH ANO Apf-c*iMA ie AREA TO BE i*oui*TCO JMKCaIC SSL l A 5 L\ 10 BE APPlu 0 IN T*lS RECKON Wi Iti API'NCPRU TC BALLOONS. LIC I. O) E *PanCD ME IAL fCR TURBiNE JOINI FlakCE. V ALVt BONNE IS ETC. to dE OROCREOin 0 u .' CROSS-OVER PIPES, CROSS-UNOER PIPES ANO STEAM DRAIN & GLANQ PIPING small turbines THESE TURBINES 00 NOT REQUIRE INSULATION FOR ANY PART OF THE STEAM 0RA1N AND GLANO PIPING. MEDIUM TURBINES ALL STEAM GRAIN ANO GLAND PIPING WILL BE INSULATED WITH THICKNESSES IN ACCORDANCE: WITH PACE PH-920.3 AKO OROCREO IN ACCORDANCE WITH PACE PH-920,4. WITH THE INSULATION FURNIShEO BY SOUTH PHILA. ANO APPLIED IN THE FlELO. GLANO WATER SUPPLY PIPING TO BE lhSULATEO WITH CORK AS LISTED ON PACE PH-920.4. * LARGETURBINES ALL STEAM DRAIN ANO CLANO PIPING WILL BE INSULATED WITH THICKNESSES IN ACCORDANCE with PAGE PH-920.3 ANO OROCREO IN ACCORDANCE WITH PACE PH-920.4. WITH THE INSULATION FURNISHED BY SOUTH ANO APPLIED IK TllE FIELD. GLAND WATER SUPPLY PIPING TO BE IKSULATEOWITh COR* AS LISTED ON PAGE PH-920.4. CROSS-OVCR PIPES ARE COMPLETELY INSULATED AT SOUTH PHILA. WITH MATCRJAL OROCREO AS SHOWN ON PAGES PH-920.3 ANO PH-920.S. JOINT FLANGE BLANKETS ARE MADE AND FITTED AT SOUTH PHILA. ANO INSTALLED AFTER PIPE IS CRECTCO IN THE FIELD. SHLATHINC OF CROSS-UNOER PIPES OR OTHER PIPES INTERNAL TO TURBjnC EXHAUST OR CONDENSER INLET 20NC f OR INSULATlON PURPOSES SHALL BE OQKE IN FlELO BY ERECTION OR INSTALLATION SERVICE TO PROCESS SPEC. 600790. 920.2 WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA., U.S.A. rtf til nminrui r p 920.2 INSULATION NOTES, ETC. u orr BWmvuicn orlyi- this ijgulatiko mriniax INCLCD IKO IXR^ CCIXKT, ETC, AND ttFANOED # RETiL WVEH ORDEREDj IS PURCKASO 5YS0VTH PflILA. AND ii TO El SHIPPED DIRECTLY TO TH CUSTOtER'3 PUNT. 4" IT 18 TO BE SOPPL 8PEC27IZD PROCESS m ACCORDA PCS *TTR , A50 RATER IAL SPEC material to be appuzd bi CUSTOttR. HOTE*' "B" IKSUUT10N TO Bt FURNISHED AMO APPLIED BY OUR SERVICE DEPT. IK TKS PIELD. NOTE "C" THE polloviho MOTE SHOULD BE ADOCO TO OWO "RAILS, STAPLES, RIVETS AMD AMY OTHER NECESSARY ATTACKKarrS REQUIRED POR INSTALLATION OP 1NSUUTI0K ARE TO BE PURHI3KED AHO INSTALLED BY SOUTH PK1U. BEFORE SHIPPING TURBINE. * expanded metal sections por valve aom:s aKD SPECIAL FUKCLS, RADE 5Y SOUTH FHIU. AMD SHIPPED IHH THE CMT. GENERAL IKFCRmATILM PCR TvRSIKT CTL KSERS, MAIN ST::AM PIPING. valves, AX-N I REGULAR : r-.?x ES THE PCLLC-T J INFORMATION S-H0UL3 BE SMCCM THE .T AIL PORTICM CP TKS GRAWIKC. (i) th: ;>d.i .: cv inscuticn pc a aia isiirirrs. LLS'OTH AND APPROXIMATE T\) 8c INjVUTED (IKDICAT insuutiim tc be. afplild :m THIS RSGICN *1TK APPROP- MATE PALLCCMS ETC. I. (3) ripaM3) tal fcr tv?j. j^irr fumce, yiv. B0SXE7S, t:c. TO 3Z CfTe-iT IP 8/W. CHA* / R u 920.2 CROSS UK0ER-CR0S3 O'/ER PITEo ASD STEAM, DRAIN AND GLAND PIPING PURPOSE AHO *H" TURBINES - THESE TURBINES DO NOT REQUIRE IN3UUTIGK PGA AKY PORTION C? TKS STEAM, DRAIN AND QLAND PIPING. INDUSTRIAL TURBINES ALL STEAM PIPINO (EXCEPT G USALINO STEAM FIFING TO TKS OLAK05 ON CONDENSING UNITS) WILL BE DCSVUT G, .TTH THI HE3 IK ACCORDANCE WITH PAGE PH 920.3 and OfCE>. .D IN ACCORD WITH PAOE PH-920.H. POR CUSS #1 UNIT3 - ALL INSULATION PURNXSKID AND APPLIED IN THE FIELD. OTHER CUSSES AS LISTED ON PAGE PH-920.1. VTH f HIU OUND WATER SUPPLY PIPINO TO PE IN3UI CN PAOE PH-920.W. WITH CORK AS LIS CENTRAL STATION TURBINES . ALL STEAK PIPING WILL BE IN3UUTED, WITH THICKNESSES IN ACCORDANCE WITH PAGE PH-920.3 AND ORDERED XN ACCORDANCE WITH PAGE PH-920.*. POR CUSS #1 UNITS - ALL IX3UUTI0X FURNISHED PY SOUTH PHIU. AND APPLIED IN THE P1ELD. OTHER CUSSES AS LISTED ON PAGE PH-920.1. GLAND WATER SUTPLY PIPINO TO BE XX5UUTE0 WITH CORK AS LISTED OK PAOE PK-920.*. CROSS OVER PIPE5 ARE COMPLETELY INSUUTSD AND SKIPPED 'WITH BLOCK INSUUTXON IN PUCE. JOINT PUNGE BLANKETS ARE KAX AND PITTED AT SOUTH PHIU*, AND INSTALLED AFTER PIPE IS ERECTED IN THE FIELD, CROSS OVER PIPES ON OUTDOOR WATERPROOFING PAINT (CHESSMAN E LU1RED BY CUSS. i A FINAL COAT AL) APPLIED AS CROSS UNDER PIPES AS A RULE AXE 600*33 PANT 1 ITOt 7. ED IN TP2 FIELD PER ORDER S.S. SHEATHING AS FOLLOWS: ITEM t v DESCRIPTION REG. LENGTH X 1/16 THI! MATERIAL **62 THE WAREHOUSE SHEET SIZES AVAILABLE ARE 36 X 96 AND 3$ X 120 FOR DIAPHRAGMS AND IRREOUUR SURFACES OAXR SUFFICIENT WARESTOCK SHEETS AS A SEPARATE ITEM. 600013 WESTINGHOUSE ELECTRIC CORPORATION PHILA. PA. U.S.A Aa 1 %\ n 1 REF. #i| INSULATION THICKNESS AND TEMP RANGE OOAFMAN P H 920.3 BY RffCPPIKC TO TMC TAeLCS BELOW. IhC (((! N Tm.( o.TSS a'.3 ' ' ; *\ * PC* TEMPERATURES OVER 600F.. SPECirv i./(*' *M- V .\;.\ ": r. . %v v i ** r- * \ vr?'l,'A m.ri cc.oition T.:u f"'f \SCSS WHEN 6PRAYE0 ASBESTOS INSULATION SPEC. 600 IA !S .SfD ISS l-j;; <>;'* 54?51aQ AS THICKNESS SlfCiriEO POP 6004)} OP 60C7.'V V . C : r - S -V! *C-l I-C INSol A MON PIPE INSULATION (EXCEPT AS NOTED) . :hahgeo INSULATION PROCESS TYPE SPEC. 1 c I UOLOEO 6004JJ PART II BLOCK 600433 PARTI PIPE SIZE .soo .750 1.000 1.250 l.SOO 2.000 2 .SOO 3.000 3.500 4.000 S.000 6.000 a.ooo 10.000 MATERIAL UK 100 * 5-2S 1AM A6601P.A S-iZSUH *66018* SAZSUH Ic ! 02 i o(< 4*60 IfU 54251am *660 18* 1 .OX 54251am 46*0 1BA 1 ooi 5*25Um INNER 4A6016A OUTER S'? S1AM INNER *66010* CUTE sTTTTa^ l.OOL l.OC*: !.GG< 4*60 194 INNER OUTER 5*?51am 466019* INNER Ol'TCfr SJ2S1AM 4660 IB* INNER Ci'Tre I.CO: 1.0 1 .s> 46601ftA inner CUTER S42S1AH 46601BA INNER OUTER 54251AM 1.50; 1.50 4660 ISA INNER OUTER 54251AM I INNER l46601flA >TE 1.50 i .o: :;V?: a: ** -4 : *.i I * ox :c a* ` ; , -s ' S * * : ;ro . 1.00 \ 4") i? COn 2.50C : i.srj I .SOI r- . y r * 4 ^ **** : cni .V'o SCv 2 n* 2.500 3.CC-3 l.SOO 7 v.- t .so; .S'O ) o:o 1.500 2.0-) 12.5 20 3.0C0 3.000 1.500 .VOW 4 . * .% 1 *. ;.533 . .n VSC.i ! :.C=Vo . 2 0 VSf 2 2.::3 i vv* # * tf - 4 n4;%/i \ ..) ^ y * *- 2.0GC 2.S *0 i '.COO 3.500 4.0>3 2.000 2.5 -; , VSCy) 2.50O | VSCO 4 .CCU 4.SOO PIPE OVER | ^4610260' | 1.500 | 2.5H0 10.000. (NOUS.(4660 lAA TURE. CYLS. ETC. 461C2RR INNER OUTER 3.000 3.500 4.000 4.SCO M io 1CNC 7T n : ** i ro 1151 TO i i^o 1200 ).c :c ).u2u 3.C.C 3 .00- 3 .SOO 3.000 3.000 ).oro i.cru I j.uoO \.'in ).^oo 3.COO l.SOO f . 2.SCO *.uO 4.C V. I. . J ?.Si>0 l.SOO 2.SCC l.s-r-o 2. SCO l.SOO 2.500 2.000 2.500 2.500 2 '*0 4.C--3 4 .* *0 S.C 0 s.c;o 5.000 2.000 2.500 2 ,C0O 3.000 2.S0C 3.300 2.500 3.000 2.SCO 3.000 2.00- 2.500 2.000 2.500 2.0CJ 3.000 2.SOO 3.000 2.500 3.000 3.000 3.000 INSULATION (OTHER THAN PIPE) 9 ..*r> I INSULATION TYPE BLANKET ppoecss spec. 600359 PARTI 600359 PART IV MATERIAL AS REQ'O. BY PROCESS SPECIFICATION BLOCK ANO PLASTIC CLOCK SPRAYED 1NSUL COMPOUHO 600729 600360 60C1H PT. I 600111 PT. II 4A6Q1A8 BlBCK 4611C0J PLASTIC 46102B6 54251AC O m-- O0 r>4 LP TO 301 TO 46) 300 450 \**' TCVPtRATuf "r 01 TO I 251 *0 SSI TO I 951 TO TV) | 3 SO ISO I 1060 10S1 TO 1150 2.000 2.50C i.*00 2.003 .503 2.000 1.000 2.00 3.SOO TTooT 1 (INNERl 2.000 | (OUTER' 2.000 (INNER! 2.500 tQUTCR' 2.500 1 3.000 2.000 1 2.000 3.SOO 2.000 l.OCO THICK 2.50V (INNER) 2.500 (OUTER! 2. SOO 'INNER! 3.000 (OUTER! 3.000 (INNER) 3.000 (OUTER! I | 3.500 2.SOO 4.000 2.500 4,000 1 3.000 I 250 f0R STRAIGHT SiOEO CR CLOSE FITTING ENCLOSURES. *60 FCR SLOPING WALL CR VOE CCCARASCE (NTLOSURCS WEST1NGH0USE ELECTRIC CORPORATION, LESTER, PA., U.S.A STEAM DIVISIONS STANDARDS ENGRG 00(^92O.3 1% ' % 'cr I INSULATION -- THICKNESS AND TEMP. RANGE MAN P h 920.3 ev REFERRING TO THC TABLES 6EU*v. THE PROPER TXiCjcnESS aO TYPE CP i*So;.a;iCn uay 3E CR2ERC0 FCR A GvlN UuPRATufle CONDITION. . . . FOR TCUPCRATURCS OVER 60Q*F., SPECIFY 'DOUBLE LAYER" IN &/U WHEN ORDERING IhESE UATERialS. FlCURES ShO* TOTal ThiCfnSS CHANGEO INSULATION TYPE PROCESS SPEC. //> UQLOCQ 600433 PART U BLOCK 600433 PART I PIPE INSULATION {EXCEPT AS NOTED) PIPE SIZE 1/2 3/4 uaTEAal S42SUn 46601BA 54251am 46601 BA UP TO 3C0 1 tewpc-a:uE f soi to us: :o 601 :o 450 U33 730 1 --------------------------------- 1 II 2 I i l *! / / I ---- \2 |---------------------------------------- |2 J 5 1 TO aso 7 I----------------------------------------- 651 TO 950 2*1/2 | 2-1/2 1-1/4 1*1/2 2-1/2 3-1/2 54251am 46601 BA SOSlAM 46601BA * 54251AM 46601BA 54251AM INNER 46601BA OUTER 54251AM INNER 4 6601 BA CUTER 54 251am 46601BA INNER OUTER 54251AM INNER 46601BA OUTER 54251am 1 1 1 1 l 1-1/2 hill hill 1-1/2 1*1/2 hill hill hiii 1-1/2 2-1/2 -1/2 1-1/2 -- i- 1-1/2 hill 3-1/2 2-1/2 3-1/2 4660 ISA i OUTER 54251AM 46601BA UN*C* OUTER hill 54251AM 1-1/2 46601BA INNER OUTER PIPE OYER 54251am INNER 466018A OUTER 4 54251AM 46601BA limH OUTER | *4610288 [4660lAA INNER hill 1*1/2 11*1/2 etc/ ** I4T102BB outer 12*1/2 12-1/2 2-1/2 2-1/2 2-1/2 |3 2liZ2 i-1/2 3-1/2 -i/2 3-1/2 4-1/2 951 TO 1050 2*1.2 3-1/2 4-1/2 1031 10 1151 TO 1150 1200 13 1 3 1-1/2 1-1/2 2>U2 1-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 NCf. INSULATION (OTHER THAN PIPE) INSULATION TYPE BLANKET BLOCK AMO PLASTIC PROCESS SPEC. 600359 PARTI 6003S9 PART IV 600729 MATERIAL AS REO'O. BY PROCESS SPECIFICATION 4660UB 461108J up to 300 301 TO 451 TO 450 600 TEliPCRATURE *f. TO (751 TO |BS1 TO 850 1950 951 TO 1050 IQ S1 TO 1151 TO 1150 _ 1200 2-1/2 3-1/2 1*1/2 2-1/2 2 QNNCR) 2-1/2 (OUTER! 3-1/2 6 2*1/2 2-1/2 ONKCR) ONNEII 2-1/2 3 (OUTER) (OUTER) 3*1/2 1I 4 2-1/2 2-1/2 3 ONNCft) 3 (OUTER) BLOCK SPRAYCO ASBESTOS 600380 800111 4610288 S4251AC 1 N. THICK 1/4 |. THICK SflTlTllfti WESTINGHOUSE ELECTRIC CORPORATION, LESTER CTCAU nn fIMAll %t f issueo io-*o-a woodman INSULATION -- THICKNESS ANO TEMP. RANGE P H 920.3 BY REFERRING TO THE TABLES BELOW, THE PROPER TMlO NESS ANO IyPC OF INSULATION U At Ot OROCREO FOR A CjvCn lEUPf Ra n.or CON01 TlON. UL 4 FOB TCUPERATURES OVER 600F., SPECIFY *00u8l LAYER' IN 6. M WHEN ORDERING IHCSt uaTCRialS/ fiCURCS Show TOT*l TmiCknESS CHAMOCO INSULATION TYPE PROCESS SPEC. UOLOEO 600433 PART (I BLOCK 600433 PART I PIPE INSULATION (EXCEPT AS NOTED) PIPE SUE MATERIAL UP TO 300 301 TO 450 451 TO 601 TO 600 __ I 750 TEMPERATURE f 751 TO rt5 1 TO 850 50 5* 2 51 AM T T 1-1-2 1/2 466018a . S42S1AM 1 1 1-1/2 3/4 46601BA ~2 2-1. 2 2-1.2 1 54251AM I t-l 2 466018A 2 2-1 2 2-1 2 1 * 1/4 1-1/2 5425IAH 4t6016A 54251AK 466016a 1 1-1 2 1 1-1 2 2-1.2 2-1*2 2-1 2 2-1/2 ) S42S1AH 1 1-1/2 2-1/2 46601BA INNER OUTER 2-1/2 54251am INNER 46601BA OUTER 54251AM 1 M2 1-1 2 2-1/2 2-1*2 3-12 3-1.2 46601&A INNER OUTER * 54251AM 1 1-1 2 2-1.2 3-1/2 466018a inner OUTER 54251am 1 2-1/2 3*1/2 466018A innCR OUTER 542S1AM 11-1/2 466018A INNER OUTER 54251am___ 11-1/2 466018A INNER OUTER 2-1/2 2-1/2 3-1/2 3-1/2 54251AM INNER 466018A OUTER 54251AM 1-1/2 fl-1/2 4660 ISA INNER OUTER PIPE OVER | *4610288 10 IN.; (NOUS. [4660 lAA INNER TURft. CYLS., 4601268 OUTER 11-1/2 12-1.2 \2-U2 2-1/2 3-1/2 3-1 *2 \3 13-1/2 4-1/2 4-1/2 951 TO 1050 2-1-2 J 1 3-1/2 J-l '2 4-1/2 1051 TO 1150 1 3 -i -1 / 1-1 2 7. 1-1/2 2-1,2 2-1'2 2-1/2 3 3 1-1 1-1. 2-1 2-1, 2-1, INSULATION (OTHER THAN PIPE) INSULATION TYPE PROCESS SPEC. MATERIAL UP TO 300 301 TO 450 TEMPERATURE F._ TO 1751 TO I 851 TO 850 USQ 951 TO 1050 1051 TO 115 1150 120i BLANKET 600359 PART I 600359 PART TV AS REQ'O. BY PROCESS SPECIFICATION is BLOCK AKO 600729 4660 U8 PLASTIC 461108J 3-1/2 1-1/2 2-1/2 22 (INNER) (INNER) 2 2-1, 2 (OUTER) (OUTER) 2-1/2 (INNER) 2-1/2 (OUTER 2-1/2 (INNER) 3 (OUTER) 3-1/2 3-1/2 2-1/2 12*1/2 BLOCK 600360 46102B8 1 IN. THICK Rtf. SPRAYED ASBESTOS 600111 54 2 51AC 1/4 IN. THICK WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA., U.S.A. tI oSo?n rtOOAfWA* INSULATION - THICKNESS AND TEMP RANGE 920.3 BY REFERRING TO ThC TABLES BELCAY, THE PROPER THICKNESS AYO TYPE Of INSULATION UAy BE OROLREO FOR A OVEN TEupCRAivior CONDITIO*. L CHANGED INSULATION TYPE PROCESS SPEC. MOLOEO 600433 npart ,I I 4 BLOCK 600433 PART I PIPE INSULATION (EXCEPT NOTEO) M/4 1-1/2 material 5779 7310 5779 7310 5 7 79 7310 5 7 79 7310 57 79 7310 5779 UP TO 300 l 301 :o 451 TO 45 o LOO i 1-1. ? 1 1 1-1 7 l 1-1 2 .-L _l \:1 2 1 1-12 4%^ % ^ & l 1-1/2 j HuPCRaTuRC 'f 601 TO 751 TO 8 51 10 750 850 9 50 2-l'2 2-1*2 Ml -1 L 2-1. 2 1 -1 -1/2 *1' -M TO 11051 TO 1151 1050 11150 1200 I '2 3 2-1/2 7310 inner OUTER 5779 7310 INNER OUTER 5779 M/2 1-1/2 M/2 IliZi 3-1/2 7310 IJJLtfS----- OUTER 5779 7310 INNER OUTER 5779 1 1-1/2 I1 1 1 - 11*1/2 1 2 2-1*2 --------------- |----- l 12-1/2 f |----- I 1-1/2 I 1-1/2 I 2-1/2 12-1/2 2-1/2 |2 lA-iZi 7310 inner OUTER 5779 7310 INNER TER 5779 M/2 1-1/2 7310 INNER OUTER 5779 7310 INNER OUTER 5779 j 7310 | INNER____ M/2 PIPE OVER IQ (N^INOUS. TURfl. CYIS., OUTER 1 7308 I 730V-1 INNER 7308 OUTER 1-1/2 2-12 2-1/2 2-1/2 2-1/2 2-1/2 2 I 2-1/2 -- |----- 11 2 2-1/2 -- 1-1/2 2-12 -1/ . + * ljl/2 JL 2____ 3 1-1/2_ 2 33 2-1/2 -1/ 2-1/2 hill INSULATION ( OTHER THAN PIPE) INSULATION TYPE blanket BLOCK ANO PLASTIC ASBESTOS FELT ANO SHEET SPRAYED ASBESTOS PROCESS SPEC. 600359 -PART.L 600359 PART S 600359 -PART] 600359 PART or 600729 600360 600111 material AS REQ*0. BY PROCESS SPECIFICATION 7309-2 8407 778V 7781 4057*3 A UP TO 300 301 TO 450 2-1/2 451 10 600 TEMPERATURE lf.t_ 601 TO 751 TO 651 TO 750 650 950 951 TO 1050 1051 TO 1151 TC 1150 1200 3-1/2 4-1/2 2 12-1/2 M/2 2 A 1 IN. THICK 2-1/2 (INNER! 2*1/2 SOUKRJ 3*1.2 2-1 2 1/4 IN. THICK WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA., U.S.A. 920.3 M4 a V CHAULLf INSULATION THICKNESS 8. SPECS P H 920' LISTCO fOULDWiNQ AC TMOCNC3S ANO MATE SHOOLO 6C POLLOWtO UNL33 SPECIFIC CX> THE *0* SPEC. WILL SPECIFY REQUIREMENTS ro various temperature caromoNs ano MAKE DEVIATION NECESSARY. |N WHICH CA$ HANGCO II . I l TABLE INSULATION TYPE MOLDED BLOCK BLANKET PLASTIC BLOCK ANO PLASTIC SPEC. PIPE SIZE MTL. 5779 7310 5779 7310 5779 I 7310 [ 3779 7310 3779 UP TO 350 i* -- %< -- P* -- l` TEMPERATURE CONOmON TF) TO1 331 I 500 1 1 l/z 1-- \1 /2 T-- 1 1 l/z |-- 1 i xn I TO301 |1 6 30 2 2 -- 2 J TO651 | 623 1 |1 2 11 -- 2 1-- 2 -- I 826 TO | 96 1 TO 10001 950 1 1 2l/Z I-- 2^2 J-- 1 2 ^2 I-- 2V2 i l 1001 ' I 2 O' 2/Z 2`/2 2 isz 7310 21/2 3779 INNER I l I */2 OUTER 5779 V/2 z'n. 2 V2 INNER ii 600433 PART H ro OUTER 5779 3 INNER 1 [7310 ~ || - j JJ/2 OUTER - 11 -- j 2 1 5779 1 ?* tmlIAU INNER OUTER H* i 2 |-- -- | -- T 1^2 - 1- |2 2'/t I /2 2V2 I /2 2 1/2 5779 1l/2 INNER 7310 OUTER 5779 INNER 7310 OUTER --1 | 5779 INNER 1 7310 OUTER | *`/2 -- -- 1 1 3779 INNER | 73K) OUTER | 5779 7310 INNER 1 OUTER 1 2 -- --' 2 -- -- 1 1 1 1 1 I PIPES OVER K)*. ANO i7xrA7308 1 IND TUfta usm 7300 OUTER I 2W -- -- I 1 1 IIWOUSTRIAL r^r 1 C&flLLJ TURBINE e0.i2 I horizontal REQUIRED 1 - 1 P**LB-| JOINT 600339 | FLANGES PART BY PROCESS I -- 1 2v2 -- H 2*/2 -- -- 5 -- 3 - 3 -- - 3 - -- 1 11/2 | 21/2 -- 1 i1/* 1 2</2 11 1^2 1 21/2 1-- 1 1 '/j 1 2 l/i -- 1 IW 1m 1 14 -- 2/2 2 Va 2 1 2 I 2 V2 1 2 /2 2Vg 1 2 V2 1-- 1-- |-- 12 12 2`/2 1 21/2 | ---------- j | 2</2 T 2 1/2 ^8 " 2 2 '/2 12 1 2 V2 1 2V? 1 "TTS |-- | ZT | 2 I 2 1 2 l/e 2 */2 I 21/2 1 2 V2 -- 2 21'* | | 21/2 2</Z -- 13 1 TTi 1-- 4 '/* -- -- --3-- 13 l 21n I \3 I 2 */2 1-- 3 2 1/2 |-- 13 I 2 V2 j-- I 31/2 I 21n 1____ -- 1-- 1~ 600362 STIA CHESTS aviy. booies 8407 1 2 p3 4 3^ I 6 6*/2 j____ 7 ENT 5TA.TUR8 |PART5t VALVE 7309-2 1 2 600729 BONNET Am PIPE FLANQC 0407 1 i/z 1t 2 1_____ ? 2 1 .J 'il --r~T~d1 3 13 - }_____ 5_ ASBESTOS FELT ANO SHEET 600360 UNOER SIOE OF LAGGING 7789 7791 I'*- THICK REOUIREO FOR UNOERSIOE OF LAGOINO WHEN INITIAL TENP. IS OVER 775* F 60001 WESTINGHOUSE ELECTRIC CORPORATION STFAU ni\/icinw 6% pq on INSULATION -- ORDERING INFORMATION ** IT CM l f w avjpl S FOP Ofln(<iC P<P[ . Si O'' < isD PI ist : sS PflC* UOLOCO INSULATION 2.SOQ PIPE 2.00 Th<. - ^qj'jj PT - " * f T,* uU. S-52SUM 1 sc: UOLOCO INSULATION 2 .SOQ IMP 3 .DOTH*. - PROC . 6CC-) 3 P *8 T ll S4?S UOLOEO WSULATION J.SOOPlPf]^^ PfcOC. 600*33 f *9T n -66o:ba 7 * BLOC A INSULATION ; .so Tm< . INNC4 * PROC. fcOC 4 3 3 P*PT I P.LOC* isSULAliON 3.00 !<< OuTffi P80C *?t43i?iPJi BLANAtT INSULATION 3. SO Ihk. PROC. 6CU)Si Pa^T iv PIPE ShEAThiyC INSULATION P*OC. 6C0790 i to;n 4f t * ^ l SCI i set sc t t Sir l SC T 1 SC T FOR CROSS-OVER PIPES ANO P^TS OVER 20.COO SCC P*CC P* 920.S . FOR CRQSS-UNOCR OR OTHER PKMNC INTCANAL TO TURBINE CX*AUST 08 CONDENSER INLET. ITEM l 2 CXAWPLCS FOR OROCRrnC BLOCK A NO PUSTlC l"SULATK)N DESCRIPTION -- BLOCK INSULATION 3.00 THK. ^ PLASTIC INSULATION 2.00 THK. PR0C' 600/29 , VTL. -- EXPAhOEO METAL 48.000 96.000 .070 THK. * f ROC. 600729 10144*6 eo. | 1 SET 4 sheets | ITEM 1 EXAMPLE FOR ORDERING SPRAYED A$eESTOS INSULATION DESCRIPTION SPRAYED ASBESTOS INSULATION 3 .00 THK. -P80C. 6C09 16 UU. S42SIAQ REO 930 SO. cT EXAMPLES FOR ORDERING CMIOSURC. GAUGE 80-R3 ANO GLASS WATER S^PL V P'PISG LSSuLA TlCN 1 ITEM 1 El SCRIP TlON --________________ `_______________________________ |1 I SPRAvTo snSULATION COMPOUND - PROC. 60)111 |2 j SPRAYLQ INSULATION COMPOUND PRMER * PRCC. nOUl 13 j4 \S 1 GAUGE BOARO INSULATION 1.00 THK. -PROC. 6003/ 0 1 INSUL. PAINT-PIPE 1.500 t ICO FT.LG. -FIMSh SPEC. 313-F CORKINSUL. "PIPE 1.SOQ7iOO~FT. LC. ^FINISH SPEC. 315-F j MTL. 542SUC 322300T S33T4TG 22302E0 RLC, IUC4L. 2 CAL. | j 1 \ SfT t pint } "4^T24~| GENERAL OROERINC INFORMATION 1. WHEN OROERINC BLOCK INSULATION FOR PIPE GIVE PIPE SIZE IN B/U 2* MATERIAL 5425MC SPRAYCO INSULATION:* ONE GALLON COVERS 4.50 SQUARE FEET .25 THICK. 3. MATERIAL 32230OT SPRAYED INSULATION PRIMER:- ONE GALLON COVERS 300 SQUARE FEET. 4. MATERIAL 53314TC BLACK AOMESIVE PAINTr* ONE QUART COVERS 100 SQUARE FEET,f 5. MATERIAL 223O2C0 GRANULATED CORK:* ONE L6. COVERS 10 SQUARE FEET .12 THICK. EVEN THOUGH AMOUNT OF INSULATION MATERIAL IS NOT SHOWN IN Q/M FOR SOME ITEMS, THE LENGTH ANO APPROXIMATE AREA TO BE COVERED ShOULO BE SHOWN ON OETAIL ORAAING A$ NOTED ONPACE pH 920.2 GENERAL INFORMATION. | |55?P Y u. oonruAM SER inlet tout, 9* *.R INSULATION CHaNGEO 7AVaJ RTICAL E SKETCH) SLADE RING SHEET TO 4N 60071S. R20 (.161) jttVENtSTO C. THIS (S TO 600005I '% %% WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA., U.S.A. STEAM DIVISIONS STANDARDS ENGR6. REF. r90 OF I CL X 920. INSULATION -- ORDERING INFORMATION lUu CXAUfn.CS P0 0R0CR1NC Pi PC . BLOCK 40 SLAVIC T INSULATION OCSCRiPTtOK -- u* . UOLOCO INSULATION 2-1/2 PIPE 2 IN. Th*. *x.tt 6004)) S42s;ak UOLOCO INSULATION <0yBLfc 2-1/2 PIPE 3 16. THK. PRCC. 6004)) PaT U LAYER! UOLOCO INSULATION 2-1/2 PlPC MOC. 6004)) PAr |l )42S1am <6*0184 R0. I SET 1 SCI 1 SC T CLOCK INSULATION 2-1/2 IX, THK. - INNER - PtQC. 6004)) Pa>I l CLOCK INSULATION 3 IN. THK. OUTER - PROC. 60043) PaRI I QLANKCT INSULATION 3*1/2 IN. INK. PROC. 600)39 PAIT IV HtATHlNC INSULATION PROC. 600700 4 660 1 AA 46)0286 ) SCI 1 SET FO* CftOS$-0/* Pi PIS ANO PI PCS OYER 20 (N. SCC PaCC P* 020.S POt CROSS-UNOEA ON OTHER PIPING INTERNAL T0 TUA&NC CXKAUST 06 COnOCASC* INUT. EXAMPLES FOR 0N0CP1NC SLOCK l PLASTIC INSULATION ITEM DESCRIPTION -- 1 BLOCK INSULATION 3 IN. THK. PLASTIC INSULATION 2 IN. THK. P"0C* I_J_____ | EXPANOEO METAL 48 1 66 t .070 THK. PROC. 600726 tl. 2)33-2 tCQ 1 SET jI 4 SHEETS CHANG CXAUPLCS POA 0R0CN1NC LACQNC. CAUCC BOARO ANO GLAND WATER SUPPLY PIPING INSULATION I DESCRIPTION ** SPRAYED INSULATION PROC. 600111 PRAYED INSULATION PRIMER PROC, 600111 CAUCC BQANQ INSULATION 1 IN. THK. PROC, 600360 INSUL. PAINT * PlPC 1-1/2 X 100 PT. LC. FINISH SPCC, 3IS-P CQRKINSUL. * PlPC 1*1/2 X 100 FT. LC. PIM'SH SPEC, 315-P utl S42SU 6446 33314TC H3Q2CO GENERAL ORDERING INFORMATION- WHEN ORDERING BLOCK INSULATION PON PtPC CWE PlPC SUE IN /U PON SHEET UCTAL CWERS PON STlNOARO PlPC FLANGES SCC PACC PH 777.S. P0 PACSSUNCS ANO SIZES NOT CO/CACO BY STANDARD COVENS, USC COVEAS AS SHOWN ON PAOC. SPCC. 400726. 3. MATERIAL 54251AC SPAAYCO INSUUTION r ONC CALL ON CWCRS 4.5 SQUAftC FEET 1/4 THICK. 4. MATERIAL 6449 SPAAYCO INSULATION PRlMCRr one gallon co/ets 300 square put. 5. MATERIAL 33314TC BLACK ADHESIVE PAINTr ONC QUANT COVCNS XOO SQUAAC PUT. 6. WATtNUl, 22302E0 CNANULATEO COAX.-- ONE LB. CO/CAS 10 SQUARE FEET 1/6 THICK. . 7. EVEN THOUOl AMOUNT OP INSULATION MATERIAL IS NOT SHOWN IN fi/14 POA SOUC ITEMS. THE LENGTH AND APPROXIMATE ANCA TO BE COVCRCO SHOULD 6E SHOWN ON OCTAJL DRAWING AS NOTED ON PACE PH 620.2 CENEAAL INFORMATION. 600055 WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA., U.S.A. STEAM OIVISIOM = (W STANfUDne curor \ NEP. ULATION -- ORDERING INFORMATION (SSL OK ITEM EXAUPLES F0 ORDERING PIPE , CLOCK A*0 BLANKET INSULATION KAitf UTL UOLDEO INSULATION 2-1/2 PIPE 2 IN. THK. "QC- PT li 600431 * 54251AM UOLOEO INSULATION 2-1/2 *Pt 3 IN. THK. PROC. 600433 PART II S42S1AM UOLOCO INSULATION 2-1/2 PIPE 'v*v**l*tR0 Wl* 1/,nl Vmlll,' woc- *004 33 PART II |5 BLOCK INSULATION 3 IN. THK. - OUTER * PROC. 600433 PART 1 4 BLANKET INSULATION 3-1/2 IN. THK. PROC. 6003S9 PART IV 1 7 1IpIPE SkEATHINC INSULATION PROC. 600790 46601BA 46601AA 4610268 | ---- |---------- RCO. I SET 1 SET 1 SET 1 SET 1 SET 1 SET l SET j FOR CROSS-OVER PIPES AKO PIPES OVER 20 IN. SEE PACE PM *20.5 FOR CROSS-UNOER OR OTHER PIPING INTERNAL TO TURBINE EXHAUST OR CONOENSER INLET. [ ITEM I1 12 EXAMPLES BLOCK INSULATION 3 IN. THK. PLASTIC INSULATION 2 IN. THK. NAME _a_. pfl0C- 600729 EXPANOEO METAL 48 1 96 * .070 THK. PROC. 600729 1 MTL, I2353-2 REO. 1 SET 4 SHEETS CHANCE [0_ 9/V EXAMPLES FOR ORDERING LAGGING, GAUGE BOARD, AND GLAND WATER SUPPLY PIPING INSULATION I NAME T SPBAVCQ INSULATION PROC. 600111 PRAYED INSULATION PRIMER PROC. 600111 GAUGE BOARO INSULATION 1 IN. THK._ PROC,, 600360 INSUL. PAJNT PIPE 1*1/2 X 100 FT. LC. FINISH SPEC. 315-F CORK INSUL. - PIPE 1-1/2 X 100 FT. LG. FINISH SPEC. 315-f UTL S42S1A 644* 9327*1 6329*4 GENERAL ORDERING INFORMATION^ 1. WHEN OROERIMC BLOCK INSULATION FOR PIPE GIVE PIPE SI2E IN B/lf 2. FOR SHEET METAL CCNERS FOR STANDARD PIPE FLANGES SEE PACE PH 777.1. FOR PRESSURES AND SIZES NOT COVERED BY STAMOARO COVERS, USE COVERS AS SHOWN ON PROC. SPEC. 600729. MATERIAL S423UC SPRAYED INSULATION r ONE GALLON COVERS 4.5 SQUARE FEET 1/4 THICK. MATERIAL 6449 SPRAYED INSULATION PR1UCR.ONE GALLON CWERS 300 SQUARE FEET. 5. MATERIAL 9327*1 BLACK ADHESIVE PAINTr ONE QUART COVERS 100 SQUARE FEET. 6. MATERIAL 6329*4 CRANULATEO CORKr ONE LB. COVERS 10 SQUARE FEET 1/B THICK. EVEN THOUGH AMOUNT OF INSULATION MATERIAL 1$ NOT SHOWN IN B/M FOR SOME ITEMS, THE LENGTH ANO APPROXIMATE AREA TO BE COVEREO SHOULD BE SHOWN ON OETAJL DRAWING AS NOTED ON PAGE PH 920.2 GENERAL INFORMATION. 920.4 WESTINGHOUSE ELECTRIC CORPORATION, LESTER, 600026 REF. U.S.A. 920. INSULATION ORDERING INFORMATION EXAMPLES FOR OROERINC pi. .. V block; A ho BlanxET INSULATION ITEM 1. 2 NAUE UOLOEO INSULATION 2-1/2 PIPE 2 IN. tHK. PROC. 600433 PART \\ INNII 1 #i *4 THK UOLOEO INSULATION 2-1/2 PIPE OUTER 1-1/2 THK. PR0C- 60003 PART II MIL. 5779 7310 REQ. 1 SET 1 SET 3 4 s 1 6 *"* BLOCK INSULATION 2 IN. THK. - INNER - PROC. 600433 PARI | BLOCK INSULATION 2-1/2 TMK. - OUTER - PROC 600433 PARI | BLANKET INSULATION 4 IN. THK. PROC. 600355 PART II PIPE SHEATHING INSULATION PROC. 600790 7 309-1 7 50d 1 SET l SET l SET i seT FOR CROSS-OVER PIPES ANO PIPES OVER 20 IN. SEE PACE Pm 4 20. S ~ FOR CROSS-UNOER OR OTHER PIPING INTERNAL TO TURBINE C*hauST OR CONOENiEt INLET. ITEM 1 2 EXAMPLES POR OROERINC BLOCK L PLASTIC INSULATION NAME MIL. BLOCK INSULATION 2 IN. THK. PLASTIC INSULATION 3 IN. THK. PMjC motjo rW EXPANOEO UETaL 48 s 96 < .070 THK. PROC. 600729 2353-2 l SET i ITEM 1 2 3 4 S EXAMPLES FOR OROERINC LAGGING. GAUGE BOARO, ANO GLANO WATER SUPPLY PIPING INSULATION NAME SPRAYCO INSULATION PROC. 600IU SPRAYED INSULATION PRIMER PROC. 600111 GAUGE BOARD INSULATION 1 IN. THK. 600360 INSUL. PAINT PIPE 1-1/2 X 100 FT. LG. FINISH SPEC. 31S-F CORK INSUL. - PIPE 1-1/2 X 100 FT. LG. FINISH SPEC. 31S-F MTL. 4057-3 6444 1 REQ | 110 CAL. 1 2 CAL. -------- 1 SET 9327-1 1 PINT 6329-4 | 4-1/2 GENERAL OROERINC INFORMATION^ 1. WHEN OROERINC BLOCK INSULATION FOR PIPE GIVE PIPE SltC IN B/U 2. FOR SHEET METAL COVERS FOR STANOARO PIPE FLANGES SEC PACE PH 777.1. FOR PRESSURES ANO SIZES NOT COVEREO RY STANOARO COVERS. USE COVERS AS SHOWN ON PROC. SPEC. 600729. 3. MATERIAL 4057-3 SPRAYED INSULATION CEMENT?* ONE GALLON COVERS 4 5 SQUARE FEET 1/4 THICK. 4. MATERIAL 6449 SPRAYCO INSULATION PRIMER?ONE GALLON COVERS 300 SQUARE FEET. 5. MATERIAL 9327*1 BLACK AOHESIVC PAINT?* ONE QUART COVERS 100 SQUARE FEET. 6. MATERIAL 6329-4 GRANUUTEO CORK;* ONE LB. COVERS 10 SQUARE FEET 1/0 THICK. 7. EVEN THOUGH AMOUNT OF INSULATION MATERIAL 1$ NOT $> OWN IN 6/M FOR SOME ITEMS. THE LENGTH ANO APPROXIMATE AREA 10 BE COVEREO SHOULD BE SHOWN ON OCTAIL ORAWINC AS NOTCO ON PACE PH 920.2 GENERAL INFORMATION. 600093 P920.4 WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA., U.S.A. Hy^U.-4| INbULAI IUIN ordering information pipe ::.5uwr 17 Y 1 .M. OLIT.EMD rl.i f. ..#..... ..*...............^. ..* * .> XCLIEC lXS.CLAT*.CK 2-1/? ?l:t J.T* -STEAM CRAIN AfTC OLAXD P1P1K0 RELV1R fOfl 8KI1T METAL COVERS TOR STD. PIPE PLCfl. , RTJTR rr UIGUR PRESS. AMD LARGER SIZES. 05E 6067:9 CC HEX OaDEJllKO 81 PIPES buck incvut:::; : 17 K* sicrr. ixivlatics ?:/? in. rr ** ; * :: s CMAf J al cj-.i.. ;. r:s r:: z nx: 14/F(7, :: ir; --7.:. f.*> p:ck*n pms*. aj;d * U--- :akep s::ts. vcl '77?: 9 c<.ve.-s. 9 * !*.vk hsclatic*; 7. # TfK ,A.V IHSOUTICX IMF* 2 IK. THE. .?. U-~r. * / iBLcrr. i.irci>ncj?iR p in. tk. * 7)09-1 x vi' 6; 4 # : rjT : sjt l PCR CROSSOYER PIPES ART PIPES CYEF 10 IX. IP C A.TVAS OTHER TRAN C Cl. IS RrCYIP 7311 ASBESTOS CEKTTT 13 OS EX TO SMOOTH OOT J01ET3 A5D PROVIDE PCR 1/0 IK. THICK. . RCER IS B/M CP C:11R ST A :.C7F OX TPAVi;^. AT. 105 L23. C? 7JU rCWPS SC ft \/2 Hi ** i fcr ICTAL COVERS POR STD. PIPE FLGS., ROTH TO PH 777*1. BLAnETT ixccu?:::: PCR TI>?LRA7U?E 7C A XT IXCUTIXC ^I'-F ____________________ PCR 7IKPERATTRE CVZR S3lc? TC -;`UP IN PCR 7 re cvtr erscP to cfo'r ire : S5T THEE IffTAt COVERS TOR STD. PIPE FIGS. ARE REQUIRED, REFER 70 PH 777 POX HIGHER PRESS. AID LARGER SIZES, OSS 600719 COVERS. FLASTIC mULATICS hscutiox I# (INCLUDES 2& WASTAGE) CP 6*07*1 WILL CCV5R 10 SQ l IX. THE BLOCK 110 FUSTIC DC OUT 10* TTTY 1 ` ' liJK ______________________________ MTL. 1 REO. 1 1 BLOCK IWUUTIOI } THICK ) , , o.--, .^TTT j FUSTIC TO GUT IOH ) THICK) ** FRCCES^ 600739 % 1 l-srr 7 f EXPANDED ICTAL AS X 96 I .070 TEE. ?151-7 j IsisrTT ORXER raj REQUIRED, SHEET!RO INSULATION PCR TEXURATURl OVER "V7 HAKE *+ H920 OLA HD WATER 30PPLT PIPING lNSUUTIOX HAKE 63F9** 0IU5DLATED CCPK:- CHE LB. COVERS 10 !Q rr 1/8 THICK (REH. TO.) 9377-1 BLACK ADHESIVE PAINT:- CNF CTAPT COVERS 100 SQ. fT. WESTINGHOUSE ELECTRIC CORPORATION CtfAU nn/icinM 600015 A. RCF. INSULATION ORDERING INFORMATION FOR LARGE PiPES u90 ;hanOCO THE CURVES SHOWN BELOW ShOULO BE USEO TO OETERUINC THE OUANlirv Of INSULATION MATERIALS TO BE OROCRlO ON CROSS-OVER OR OTHER LARGE INSULATEO PIPES. . THE AMOUNTS SHOWN INCLUDE AN AOOITIONAL 10 PER CENT FOR WASTAGE, RREGULAR SHAPES ANO FLANGES. TO OROER INSULATION MATERIALS OETERUtNE TOTAL OEVELOPEO LENGTH C* PIPE. FROU ChART BELOW. OVER PROPER PIPE OIAUCTER. OBTAIN MATERIAL COVERAGE FIGURE FOR ONE UNEAR FOOT OF PIPE. MULTIPLY Tki$ FIGURE By Th LENGTH OF PIPE PREVIOUSLY OBTAtNEO TO CET TOTAL AREA OF COVERAGE. (SEE EXAMPLE BClGw I ll t I i UA * a. KJ O *- oo 50 r 20 I * AO-CSivt IIID'C.) I CEMENT(44H08AI \ \ t % * V1 w& I IV Cloth iisu i4 I r*insulation I block (*L02iei I INSULATION BLOCK! (44<C<44I 1 I It I I J I I t II II I t I 9. OF Pi*C - INCHES EXAMPLE OF INSULATION MATERIAL CROCRING FOR J*f IN 1.0. PIT Z BY S7 FT. 0CVCL0P1C LENGTH AT 70^ ?F* TCUP * NAVC MTL. ICC1. BLOCK INSULATION ^yER) 3-1. 2 TOTAL INK. %V.1C4'' |46K.2B6 |740 $Q. FT ASBESTOS CLOTH INSULATION CEMENT ADHESIVE <1S1UP | 7/0 fcil IF SPRAYED ASBESTOS INSULATION IS USEO ON CROSS-OVER PIPE OROER *S S*OWN BClOW. SPRAYEO ASBESTOS issue. AOOT i 7.40 NOTC: FOR TEMPERATURE, MATERIALS. THICKNESSES AND NUMBC Cr IA>CS Si f ''MR20.J,FOi ClvSSfS, FPLICATION ANO AOOITIONAL PIPC INSULATION OROCRISC INFO. SEC PH R20.1, S20.2 ANO *>20.4 . WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA.t U.S.A STEAM DIVISION STANDARDS ENGRG S920.5; L. . * I TOtUCO CHAHCCO yncyLo INSULATION- ORDERING INFORMATION FOR LARGE PIPES 920 TMt CURVES SHOWN 6UO* SHOULO fit USEO TO OETEftUUE THE QUAKTItY Of INSULATION MATERIALS TO BE OROEREO 0 CROSS-OVER OR OTHER La^CE USULAlEO PIPES. THE AMOUNTS SHOWN INCLUDE AX AOOtTtGfcAL 10 PER CExT FOR WASIaCE. IRAECULAR SHAPES aaO fLAHCLS. TO ORDER INSULATION' MATERIALS OCTERUINE TOTAL OEvELOPEO LEfcCTh Of PtP. f flOu CHARI 6EL0a, OVER PROPER PiPC OIAUETER, OBTAIN MATERIAL COVE RACE flCURE fOR On LUCaR FOOT Of PIPE. MULTIPLY This flCURE BY ThE lEnCTk Of Pipe PREVIOUSLY OQTAUEO TO CET TOTAL AREA Of COVERAGE. (SEE EXAMPLE BElOwI 3 ,/s/li 4 EXAMPLE Of INSULATION MATERIAL ORDERING f OR 39 IN. 1.0. PIPE 6Y 57 FT. OEVELOPEO LENGTH AT 700*F. TEMP. NOTE* FOR TEMPERATURE. MATERIALS AftO THICKNESSES, AND NUUAER OF LAYERS SEE PACE PM 920.3, FOR CLASSES, APPLICATION ANO AOOITIONAL PIPE INSUUTTON ORDERING INFORMATION SEC PACES PH920.1. 920.2 ANO 920.4. WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA., U.S.A. /Vr 600056 5.9 20 ft a INSULATION 920ORDERING INFORMATION FOR LARGE PIPES +V CHAHCCO 2 3 SA/< 2 4 IH AUOUNTS SHOWN INCLUOE AN AOOtTfOKAl 10 PER CENT FOR WASTAGE. IRREGULAR SHAPES AirO f LANCES. TO OROER INSULATION MATERIALS DETERMINE TOTAL OEVELOPEO LENGTH OF PIPE prom CHART BELOW OVER Pftrtoco OlAUCTER, OBTAIN UATERIAL COVERAGE FIGURE FOR ONE LINEAR FOOT OF PIPE MULTIPLY THIS FIGURE BY TkE LtNCT^ n?? PREVIOUSLY OBTAINED TO CEI TOTAL AREA OF COVERAGE. (SEE EXAMPLE BELOW) CTM f XL S' 40 UO * O SO Is 10 ao*<siv( isnsiCHji FWISM CC^CHT (4*410*41 Ii CLOTH (44*1 AP) I -t f INSULATION INSULATION block (44401AA) 10. OF PIPE - INCHES ITEM EXAMPLE OF INSULATION MATERIAL OROERlNC FOR 39 IN. I 0 PIPE BY 57 FT. OEVELOPEO LENGTH AT 700CF. TEMP * BLOC* INSULATION ASBESTOS CLOTH INSULATION CEMENT ADHESIVE^ 3-1/2 TOTAL THK. K 4610260 [740 SQ.FT. 770 NOTE: FOR TEMPERATURE, MATERIALS ANO THICKNESSES, ANO NUMBER 0 OF LAYERS SEE PAGE PH 920.3; FOP CLASSES, APPLICATION ANO AOOtTIONAL PIPE INSULATION OROERlNC INFORMATION SEE PAGES PH92Q.1, 920.2 ANO 920.4. 600080 WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA., U.S.A. CTCHI niutomu CTAun*enc* curnp C920.F s > t INSULATION ORDERING INFORMATION FOR LARGE PIPES Ph920.1 .HANG CO '/rs^o 2 3 M 1H CURVES SHOWN BELOW SHOULD BE USEO TO OtIEfliWINE THE QUAMiT o* (SSula'iON uaTERjalS TO BE ORUEREO On CROSS-OVER OR OTHER LARGE IHSULATEO PIPES. THE AUOUNTS SHOWN 1NCLUOE AN ADDITIONAL 10 PER CSV- FOR WASTAGE. IR*CuLaR ShaPES *nO fLANCES. TO ORDER INSULATION MATERIALS OETERUINE TOTal OEVltOPCO lLnGIm CF f iP. FROU CkaRT BtLOw. OVER PROPER pip DIAMETER, OBTAIN material COVERAGE FIGURE FOR One linear FOOT OF pipe multiply This f iCURC BV IHE length of Pm PREVIOUSLY OBTAINED TO GET TOTAL AREA OF COVERAGE C :>LE EJCauPlE BElOw I T I EXAMPLE OP INSULATION MATERIAL OROERINC FOR 39 IN. 1.0. PIPE BY 57 FT. OEVELOPEO LENGTH. ITEM NAME INSULATION BLOCK - INNER ICURVCOI INSULATION BLOCK * OUTER (CURVtOI ASBESTOS CLOTH INSULATION CEMENT AOHESIVE 600016 WESTINGHOUSE ELECTRIC CORPORATION, LESTER, PA., U.S.A CTCRti n*iiMrt*i fw\ = "920.5 INSULATION - ORDERING INFORMATION FOR LARGE PIPES 920.i JHANCCO THE CURVES SHOWN 6CL0W SHOULO AC USEO TO DETERMINE THE QUANTITY OF INSULATION MATERIALS TO tl OAOCRC0 On CROSS-OVER OR OTHER LARGE INSULATED PIPES. THE AMOUNTS SHOWN INCLUOC AN AOOITIONAL 10 PER CEKt FOR WASTAGE. IRREGULAR SHAPES AKO FLANGES. TO OROER INSULATION MATERIALS DETERMINE TOTAL 0EVEL0P10 LENGTH OF PIPE. FROM CHART BELOW. OVER PROPER PIPE OIAUETER, OBTAIN MATERIAL COVEAaCE FIGURE FOR ONE LINEAR FOOT OF *P. MULTIPLY THIS FIGURE 8Y THE LENGTH OF PIPE PREVIOUSLY 06TAINEO TO GET TOTAL AREA OF COVERAGE. I SEE EXAUPLE BELOW) I 1 . iOKJfVC 5 FMlSM CEMENT I CLOTH INSULATION BLOCK (7 son INSULATION I block I9 I (7309-11 1.0. OF PIPE - INCHES EXAMPLE OF INSULATION MATERIAL ORDERING FOR 39 IN. 1.0. BPE BY 57 FT. DEVELOPED LENGTH. I ITEM \l 2 I3 I4 I__ 5 NAME INSULATION BLOCK (CURVED! INSULATION BLOCK (CURVED) I UTL. 7309-1 I[7308 | RED. 1 690 SQ. FT. 1 740 SO. FT. 1 |4J SiTaPJ 770 SoTfT. 1 ASBCSTOS CLOTH 132 0?. UNDERWRITERS GRADE) INSULATION CEUENT ADHESIVE __ 7311 ] 533510U 1600 LBS. 26 CAL. 600006 WESTINGHOUSE ELECTRIC CORPORATION PHILA PA. U.&A STEAM DIVISION STANDARn<; t Ol P.Q90