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MOLYKOTE Specialty Lubricants for HV connectors Lubricants for high-voltage connectors to ensure proper sealing performance and consistent electrical conductivity over time Ensure reliability of high-voltage connectors in EVs The number of high-voltage connectors in electrified vehicles has increased significantly. Functionality of these connectors is key to ensuring smooth operation of the car. Moisture creep-in is prevented by an elastomer seal. This seal needs to be lubricated to avoid microcracking during assembly and to simplify assembly in general. MOLYKOTE 111 Compound and MOLYKOTE HP-300 Grease perfectly meet this need and provide additional sealing performance due to their excellent resistance against water. Both products have high dielectric strength and will retain their functionality in high-voltage environments. Additionally, the seal's metal pins require lubrication to ensure consistent electrical conductivity over time. MOLYKOTE L-8030 Semi-Dry Lubricant minimizes wear and fretting corrosion caused by vibrations and results in lower insertion force while protecting metal from oxidation. Tests in the field showed no change in electrical conductivity, as well as consistent friction values over 250+ mating cycles, when MOLYKOTE L-8030 Semi-Dry Lubricant was used. High dielectric strength & good elastomer compatibility Specification writers: These values are not intended for use in preparing specifications. Please contact your local MOLYKOTE sales representative prior to writing specifications on these products. Property Dielectric strength, 50 mils gap Dielectric strength, 10 mils gap Dielectric constant, 1 kHz Dielectric constant, 1 MHz Dielectric constant, 10 MHz Arc resistance (mean) Volume change, rubber (SRE-NBR-28/PX, 168 h at 70C) Waterproof seal (24 h at 25C) (1)ASTM: ASTM International. AMS: Aerospace Materials Specification. Method(1) ASTM D149 ASTM D149 ASTM D150 ASTM D150 ASTM D150 ASTM D495 ASTM D471 AMS 8660 MOLYKOTE 111 Compound 320 volts/mil 476 volts/mil 2.75 2.81 2.74 184 sec -0.4% Pass MOLYKOTE HP-300 Grease 296 volts/mil 631 volts/mil 1.99 2.02 2.00 >420 sec -0.1% Pass Electrical resistance, mohm Coefficient of friction Constant electrical conductivity over multiple mating cycles Electrical resistance without lubricant Electrical resistance with MOLYKOTE L-8030 Semi-Dry Lubricant Coefficient of friction without lubricant Coefficient of friction with MOLYKOTE L-8030 Semi-Dry Lubricant 0.6 4 0.3 2 0.2 0 Number of mating cycles 250 Features of MOLYKOTE Specialty Lubricants Seal lubrication MOLYKOTE 111 Compound Compatible with many plastics and elastomers Excellent water resistance Very low vapor pressure/volatility (only 0.8 wt% evaporation after 30 h at 204C) MOLYKOTE HP-300 Grease Excellent plastic and elastomer compatibility Superior resistance to chemicals and solvents (including water) High-temperature resistance (up to 250C) Very low vapor pressure High dielectric strength and arc resistance Metal pin lubrication MOLYKOTE L-8030 Semi-Dry Lubricant Good compatibility with plastics and elastomers Not sticky after dried Super-thin, transparent lubricating layer Does not impact electrical conductivity About MOLYKOTE Specialty Lubricants Since 1948, customers around the world have trusted the MOLYKOTE brand for performance and expertise to help solve complex, technical design and lubrication challenges. Today, our greases, compounds, pastes, dispersions, oils and fluids, and anti-friction coatings support customers' innovation, performance and sustainability needs. To learn more about our extensive product and service offering, to utilize our interactive product selection tool, or to locate a distributor, visit molykote.com. Contact us MOLYKOTE has Contact Centers around the globe. Find the phone number for the center nearest you at www.dupont.com/molykotecontact. DuPontTM, the DuPont Oval Logo, and all trademarks and service marks denoted with TM, SM or are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. 2023 DuPont. The information set forth herein is furnished free of charge and is based on technical data that DuPont believes to be reliable and falls within the normal range of properties. It is intended for use by persons having technical skill, at their own discretion and risk. This data should not be used to establish specification limits nor used alone as the basis of design. Handling precaution information is given with the understanding that those using it will satisfy themselves that their particular conditions of use present no health or safety hazards. Since conditions of product use and disposal are outside our control, we make no warranties, express or implied, and assume no liability in connection with any use of this information. As with any product, evaluation under end use conditions prior to specification is essential. Nothing herein is to be taken as a license to operate or a recommendation to infringe on patents. Form No. 02-1121-01-AGP0423 #17139M-43