Document BJbx9q1JZv20KkObMwM931Yw

S.,Y. 243j 244, 246., .247,(249) MAKING INSTRUCTIONS: BATC CG 03, DE KY-908-D5MAY STANDARD HRS, TIME _ ___ _ M PROCESSES APPROVED Bi < > KY-908-D (F) FWP 03/26/82 () < ) "1 () () C JOB NAME: 03KY9O8DMF - CG 14 14 14 EST, CODE ' PGJ YC-3-B 93 YC-3-B 93 YC-3-B 93 WT, 6110* LBS LBSKb 00 J.UN8 1982 NON-BLEEDING EQUIP NAME : "KRGLOR" YELLOW LIGHT "BEFORE USING SV, MAKE SURE THAT N-28-D LINE 'IF ANY IS BLANKED OFF," N 60'(990 GAL) WATER INTO V--203 (UN AGITATOR ON HIGH SPEED , EIGH SODIUM SILICATE INTO DRUM 6 POUR IN DUMP IN CHROME YSLLOlj) 4, STIR 5 MIN / j RECORD: llTM7 . jj *34f USE LBS I NCODE ACCT LBS I 610 I 32-D 610 3*5$ I YC-3-B 4600 tome:. ^ADJUST TO 75* (1275 GAL) *NQTE; VOLUMES HIGHER IAN 75" MAY CAUSE DUSTING IN EXHAUST HOOD, WITH AGITATOR ON LOW SPEED PUMP V-203 THRU HOMOG AT 2400-2600 PSI INTO V-^8 U\ WHEN V-203'MT, WASH COLOR THRU HOMOG WITH MIN' HOT WATER AT 2400-2600 PSI INTO V-Vfc N/ fORD:V-lB5 VOL,^Jh&*t_' & ADJUST TO 60" (2i00G) INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY RUN 4 "(200 GAL) WATER INTO V-ckjO, START AGITATOR 6 INSTALL TEMP CHART PUMP V-205 THRU HOMOG AT 4800-520 PSI INTO SV, RECORD: TIME START 0 T A L MINUTES /.&J& i NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, lAY VALVE WILL RECIRCULATE SLURRY TO V-205 WHEN V-205 MT, RUN IN 5* (240 GAL). WATER 6 PUMP THRU. HOMOG AT 4800-5200 PSI INTO SV 349 f 1 >*TJslHILE HOMOG, RUN 6" (284 GAL) WATER INTO V-349 6 1000$ WATER INTO V-384 h HEAT TO 110~12O*F 384 |14-<-WEIGH INTO V-384 4. PUMP TO V-349 MS^RUN 1000$ WATER INfO V-384 & PUKFwm V-349 2150 |1 32-D.. I| 2150 3 i1<L*AI)J V-349 TO 20" <946 GAD^' SflR 15 MIN 11 lr \ RECORD DENSITY: fJ2.G/ML <1 ,077-1,080) ' 'v ' , WHlN"'s-?7~H5MQG~COMPLiTi7~ADj'"sV~TO^457<2450G)""T RECORD: PH &&_ & ADJ TO 11,0-11,2 WITH CAUSTIC! AT 57. (lO PARTS WATER TO 1 PART N7D) ASSUME 5021, ,! 7-D PHON N-7-D INTO SV .6 RECORD ; PH //l OL I HEAT TO T90-194*F IN 55-65 MIN & REC:HT_____*F- | i, RECORD:_____*F NOTE; STRIKE MUST BE STARTED ! I, i ` IMMEDIATELY ON COMPLETION OF HEATING, | N39285 LOT EQUIP HENTI 121 343 | 2 &I 386 12 5 12 DATE PRINTED: 3/26/82 PAGE 2 CG 03 KY-908-0 MTYP JOB NAME: 3KY908DMF , USE T N- ACCT LBS I-CODE. ! LBS ILi_HEATING^iv7^RUN~45^""7?237GT""WAfER^iMfo"*V3 METER IN SULFURIC ACID FROM V-386 -A J MK H--jtl&M/K AL ----------- 1 27-D 1 35 8 _ . IR 15 MIN OR LONGER . RECORD: DENSITY /.2il?_G/ML (1 *15-1 .16) '' JtfHEN S-2rH^TiNrcSMFLEfi;-REc6RD7-pHW *X7frT V-343 ACID PUMP AT 64 SETTING..<225 MIN) f 27 T V--349 SILICATE PUMP AT 57 SETTING <18 MIN) 128 SV | IMMEDIATELY METER IN V-343 6 V-349. MAINTAIN SV T 190-194 *F DURING STRIKE i: RECORD: STTAARJ* -343 j0MP FINISH MINUTES V-349 fjJZ-L V-343 V-349 TIME INCHES ..INCHES AT 20 MIN //&T, <42)*^ <18)i*< NORMAL PH 9.3-10.0) I 4 MIN /{JLC* < 38) < 15) j sSET <9,3-1.') 1 HR 34)^' <9.3-1.) 2 HR /&iIX< 22 ).**?? 3 HR LIITa id ___ f__<9.3-1.) ij,( 9.3-1.) FINISH *&.&< 7.5-8.5) NOTE: IF ROPS BELOW 9.3 IN FIRST HOUR, STOP PUMPS 6 SEE SUPV. `IF FINAL PH IS ABOVE 8.5, ADJ TO 7,5-8.5 ASSUME 777. SIFT IN 5 .I 27-D |. 128-A| 50 ADD 42" <32 G) WATER TO V-385 ADD i STIR FOR 2 MIN FOR S 61, ASSUME 5% A | '1601/1 ,7-D -1 8 133 387 134 S 135 136 DURING STRIKE CHECK LEVEL IN V-387 IF LOW LEVEi* LIGHT IS NOT LIT. GO TO S-37 IF LOW LEVEL LIGHT IS LIT, VERIFY BY.CHECKING THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL,. FOLLOW EARA.ffe MAKE-UP PROCEDURE. ' . / RUM IN 32'' <317 GAL). DO NOT MAKE UP THIS SOLUTION MORE THAN 3 MINUTES IN ADVANCE. DELAY BETWEEN END OF STEP 43 HEAT-UP AND ..START OF- STEP 52 HOMOGENIZATION SHOULD BE SS THAN 3 MINUTES. ON STEAM & AGITATOR TO 42* <403 G) AT 178-182F '. BADGER METER FOR 6984 PUMP IN FROM V-387 THl^lTtlNDERSURFACE ISTRIBUTORS AS FAST AS POSSIBLE .i SHUT OFF PUMP . 3 MIN AT 173-182*F FOR S 52 d NOT SHUT OFF AGITATOR . SV 141? I M&i V-349 MT, RINSE IN WITH MINIMUM WATER 6 1 | SET PUMP AT ZERO SETTING \44T\ WHEN V-343 MT, RINSE IN WITH MINIMUM WATER 6 | | TURN OFF PUMP MOTOR -I I 'I I. V.,:/ 37 | 169-AJ:' 570 Tv- 64 I 155-Al 64 .v 64 1 1607-A1 64 *, < " 17 M .v<-3-2 7u A' _______ w J/* Ay;, ! 1 "Sri* > S -i i.vafev: I DUP050046658 LOT -*-- EQUIP WENT PAGE 3 CG 3 KY-98-D COMTYP JOB NAME: 03KY98DMF DATE PRINTED: t3/26/82 I USE I LBS N- | ACCT CODE | LBS 4?n>KAT TO 198~200#F IN 5-1 MIN CkOSE WATER LINE & DISCHARGE VALVES AT STEARATE| JT PUMP SV W | OPiEN V-388 DISCHARGE VALVES TO. STEARATE PUMP 1 In l e t ' OPEN WATER VALVE AT STEARATE PUMP 6 RUN WATER THRU HOMOG AT 2900-310 PSI TO SEWER WHIJ^E HOMOG WATER, OPEN HOMOG DISCHARGE VALVE 0 SV & CLOSE VALVE TO SEWER IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, TURN ON PUMP & HOMOG V-3&8 TO SV AT 2900-3100 PSI, MAINTAIN SV AT 198-20#F. LE HOMOG V-388 TO SV, SHUT OFF WATER VALVE AT STEARATE PUMP ASAP M HOMOG COMPLETE, RINSE IN V-388 WITH HOT WATER FROM HOT WATER MIXER RN OFF HOMOG & STEARATE PUMP' , 5 MIN AT 198-2O0WF Sh u t o f f s t e a m N IN ALUM USING BADGER METER 83 SH ALUM LINE WITH WATER ' `* RECORD PH3l 4~<3.3-3.7>. IF NECESSARY, ADJ PH TO 3,3-3.7 (DOWNWARD ONLY) & RECORD PH_.______. NOTE: USE LIQUID ALUM, N-115--D. ADD TO SV VIA BADGER METER. STIR 5 MIN AFTER EACH ADDITION. - ASSUME 50% \ IN N-7-D, FROM S-32 IN 4-6 MIN h STIR 5 MIN RECORD: PH'Jtvf- <4.2-4.4) & IF NECESSARY, ADJ TO PH 4.2-4^4 & RECORD: PH___. ASSUME 78% (DILUTE 1 PARTS TO 1 WITH WATER) ASSUME 50% j^SIRHON N-7-D INTO SV> DO NOT STOP AGITATOR , I I 115-DI 415 1 I I 115-D!, ' 27-D |___ 7~D |_,, START FINISH OPERATOR W2- IIS4A- : . ? .1 DUP050046659 DUP050046660 DUP050046661