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022.22--2
VOLUME 2
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NATIONAL SAFETY CONGRESS
TRANSACTIONS
AEROSPACE and AIR TRANSPORT INDUSTRIES
NATIONAL SAFETY COUNCIL 425 North Michigan Avenue Chicago, Illinois 60611
58th NATIONAL SAFETY CONGRESS
Papers Delivered in the
AEROSPACE SESSIONS
What Management Has Learned.................................................... John R. Welty 5 Enlightened Safety Management in the Sixties.................................. J. E. Greer 7 Program Management in the 70's and Beyond........................ Gordon L Bowen 10 Safety Training Requirements and Techniques for the 70's.......Nicholas Anton 14
Papers Delivered in the
AIR TRANSPORT SESSIONS
Preventing Employee injuries--Vital Part of the Loss Control Picture.......................................................................John L. Pickens 16
Aircraft Damage.................................................. ................................. C. F. Turcatt 23 Officers of the Aerospace Section--1970-71......................................................... 27 Officers of the Air Transport Industries Section--1970-71.................................... 29 Future Dates for the National Safety Congress....................................................... 31 Other Volumes in the 1970 National Safely Congress Transactions........ Back Cover
3
AEROSPACE SESSIONS
WHAT MANAGEMENT HAS LEARNED
By JOHN E. WELTY Ass't. Gen. Mgr., Semiconductor Products Div., Motorola, Inc., Phoenix, Ariz.
W. C. Moser, of the duPont Company, has described three separate considerations which make safety an important matter for the industrial manager: philosophical, eco nomical, and organizational.
The first and most important consideration is philosophical. Safety is important because it is right It is humane, ethical, and entirely consistent with our Judaeo-Christian heri tage. We ask for, and expect, the loyalty and dedication of the individual employee. We can do no less than return to him a thoughtful concern for bis safety and wellbeing. Paul Galvin, who founded Motorola, was a pioneer in the belief that the success of the corporation is based upon the success of many individuals in the organization. That the individual is important. That he will be considered and dealt with as an individual. Nowhere is this direct dealing concept more important than in our safety program. People are not thought of as a commodity, nor are they, in any sense, expendable.
Economically, safety programs are prob ably the best bargain on the American industrial scene. It is possible to demon strate tlrat modest investments in safety pay large dividends. As a matter of fact, safety is so profitable that I submit that its profitability is actually played down for fear that management's motives will be questioned. We would, at times, almost like to think that safety programs are very expensive, so that we could feel more al truistic about supporting them. I do not personally hold with this position. I believe safety programs are too important to gamble on their acceptance; and I want to use every form of justification available. Often, the full acceptance and whole-hearted coopera tion of a particular individual or group in a safety program depends upon the answer to the selfish question, "What's in it for me ?"
In what specific ways do safety programs save money? There is the direct savings
4
in lost time and compensation payments to injured employees. There are the more subtle savings to be realized from improved mo rale, housekeeping, and productivity that are usually attendant to a comprehensive safety program.
The organizational considerations are, in many ways, the most significant. Peter Drucker, noted business writer, says that the only valid purpose of a business is to find a customer and to serve his needs. In order to adequately serve his needs, the organization must acquire discipline and responsibility. Each individual must accept hiss responsibility to serve the customer.
The plant safety program may be the first and best vehicle for promoting the kind of individual responsibility of which we speak. There are a large number of employee motivation programs extant in American in dustry today of the Pride, or Zero Defect, type. They suggest that it is possible to perform a series of very complex operations without making arty mistakes, if the em ployee is motivated to think of perfect work as the normal standard of performance. Upon reflection, we must concede that this is a direct steal from the safety engineer, who has been insisting on this for years.
Feedback, or measurement of the efficiency of a particular organizational unit, is some times easier in the safety domain. Measure ments of performance in the profit and loss statement is sometimes difficult because of the existence of direct and indirect costs for which the individual manager is not directly responsible. There are also con tinuing compromises between quality and cost. We say the production line must be able to produce a quality product, but always at what the customer considers a reasonable price. Even profit is a difficult criteria to apply to performance because a particular procedure may not improve profit for the short term, but may very well be the correct procedure for the longer term. We could all improve profits on the short term by
Acrorpacr Section
eliminating research and development, or cutting down on marketing, but none of us believe we could prosper in the future by following such a course of action. Only in the safety area is it possible to make un compromising statements of purpose.
A president of duPont charged his man agers as follows: "There is no consideration, however major, that can be permitted to outweigh personal injury, however minor." Wien he is charged in this way', a super visor or manager can he measured directly by the accident rate. It is interesting to note that the steps he takes to reduce acci dents are the same steps he takes to accom plish any other task in his area of respon sibility. Thus, his department's safety record can he considered an accurate figure of merit of his managerial capability.
Another important aspect of a safety program is as a communications vehicle, Gellerman, in his book Motwalijit mid Pro ductivity. describes in some detail the breakthrough in human relations which oc curred at the Hawthorne Works of the Western Electric. Company in Chicago about 1927. It began with a set of fairly routine experiments to increase production by means of better illumination. Using standard ex perimental procedures, they varied the light level in several rooms, recording the output or productivity as a function of illumination level. In cue room, they maintained a con trol where the illumination was not changed. The results were quite surprising. In every room production went up, whether the light was bright, dim, or constant. At this point, a group of researchers from the Harvard Graduate School of Business Administration under Mayo were called in to investigate the rise in productivity.
As they waded through the morass of factors that could have caused the rise, they soon left illumination behind. However, they used the same experimental method; this time using rest periods and the length of the work day as the variable. In an effort to eliminate the personal feelings of the employees or their motivation, all of the groups were briefed thoroughly on the ex periments ; specifically, the permission of the employees involved was obtained before the experiments began. Again, production soared, without any relation between rest periods or length of work day. Clearly, whatever was causing the spurt in produc
tion was not being held constant despite efforts to control everything but the length of the rest periods and the work day. In explanation, Gellerman writes: "By singling a few workers out from many to participate in an experiment, the Mayo Group had given them a sort of elite feeling among them selves ; when this was compounded by giving them control (through assent) of their own work day morale soared, and production with it. The evidence was beginning to mount ... in other words, in `treating workers like human beings.' allowing them to coalesce into natural groups and relieving these groups of impersonal controls, motives were being harnessed which could improve production dramatically."
This is very powerful stuff. When the employee feds that he is being consulted and asked for his opinion on matters re lating to the conduct of the business, he is powerfully motivated to identity himself strongly with the purpose of the enterprise. If is sometimes not feasible to consult with the individual line employee when complex technical procedures are involved. It is, how ever. true that the safety program offers a marvelous opportunity for cooperative discussion between the management and the employee aimed at solving common prob lems. Our experience is that the improve ment its morale and motivation carries over into all aspects of the employee's relationship to the organization. Thus, the safety pro gram, in addition to being an end in itself, also serves as a vehicle for accomplishing other desirable ends.
Irs spite of the foregoing, we still occa sionally encounter the attitude that safety rules and safe procedures get in the way of efficient production. Why this attitude, and on what is it based?
It seems to me that the attitude almost always stems from a failure of the top management of the enterprise to make quite clear, as did the president of duPont, the exact position which the organization has taken on safety. Tor, many people give only
Up service to safety. Safety programs are
subordinated to other organizational activ
ities. Too often, on a priority basis, we
assume that safety and productivity are
somehow at odds. We don't have to make
a choice between safety and productivity
because the most productive operations are.
s
1970 National Safety Congress
in the final analysis, the safest operations. It is possible to have our cake, and eat it, too!
Much of the problem in attitudes toward safety stem from the nature of accidents themselves. With few exceptions, an acci dent results from some departure from nor mal procedure due to carelessness of an individual. It is so easy for us to mentally transfer the blame or the responsibility for the accident to this individual and to quickly relieve ourselves of a sense of responsibility for the accident. The safety man is the par ticular individual in the system who will not permit me to slough off my responsibil ity. He keeps reminding me that my inaction a month ago led to an accident yesterday. In a sense, he is the conscience of the organization. Did you ever encounter anyone who had a well-developed affection for his conscience? The ultimate solution to this general problem lies in developing a well thought out philosophy of safety and then implementing it throughout the organization. Nowhere is there as much hypocrisy at work as in our attitudes toward safety. We say, "Safety first," but we act as if we mean "Safety first---when convenient." If the employees do not believe us in our pronouncements on safety, they are not apt to believe any of our other pronouncements.
In summary, some of the things we have learned in the 'Sixties are:
1. That management lias a very important responsibility to the safety organization.
2. That the safety organization must re post at a high enough level in the organiza tion to provide the visible evidence that management regards it as an important func tion.
3. A well-organized safety program ac tively supported by management will result in a definite production and profit increase.
4. Safety engineering should be more in volved in the technical aspects of new ex perimental programs, new processes, new chemicals, new automated equipment, and new fail-safe devices.
5. The concept "remove the hazard rather than emphasize personnel protective equip ment" provides permanent safety independent of employee error.
6. Safety engineering must assume "Mur phy's Law"--"If it can happen, it will happen." Only with this attitude will the proper safeguards be designed into all proc esses.
7. Supervision must accept the responsi bility for the safety and conduct of their subordinates.
It seems to me that at the heart of the problem is one word--"integrity." We muit conduct ourselves with integrity when deal ing with people--customers, competitors and, especially, other members of the production team.
6
Aerospace Section
ENLIGHTENED SAFETY MANAGEMENT IN THE SIXTIES
By J. E. GREER Director, Chemical Propulsion Div., Hercules Inc., Wilmington, Del.
In the late 1950's, the Chemical Propulsion Division of Hercules Incorporated expanded its activities in the propulsion field at its Bacchus Works, Magna, Utah. A new plant was built, programs were defined, depart ments were staffed, and personnel began tire task of designing, developing, and produc ing rocket motors with new propellant com positions of greater energy levels than pre viously used. The best talents within the company were assembled to accomplish this job. For the first two years, there was no doubt in minds of people who establish man agerial and corporate policy that our plans included an outstanding safety program. This was substantiated by the safety statistics.
However, in 1962 two very serious and destructive mishaps occurred within sixty days at the Bacchus Works, These were two explosions within operating buildings. They occurred during the period when the plant was attempting to scale up research and development programs for production. The incidents raised a serious question of our capability of handling sensitive materials on a production basis and threatened to de lay the entire program. Investigating teams, which included the Air Force, Navy, and Hercules personnel, studied both incidents in minute detail, documented their findings, and published their reports.
The company's concern about preventing such incidents in the future prompted an in ternal investigation effort whose scope and intensity went far beyond any known prece dents. The Hercules investigation activity continued for quite a period of time after all other review teams had completed their work.
Their report showed that corrective action and redirection of effort was basic to strengthening safety practices in certain areas. The areas of concern were: manage ment's effectiveness in the implementation of plant safety programs; engineering, with em phasis on safety in equipment design and equipment utilization; maintaining effective safety programs In production operations.
As a result, a top management task force was put together to review and analyze these areas in minute detail and to establish pro cedures to correct the deficiencies. The task force identified four major needs or weak nesses in our system. These were a lack of: (1) a clear definition of a plant safety pro gram; (2) a systems engineering approach to identify modes of failure in a process; (3) a Standards Program for Plant Opera tion; a program for auditing the plant against those standards.
Let's review each of these points.
1. A clear definition of a safety program, its organization, and its functions. One aspect of a management/safety organization relationship is often completely overlooked. This is the appreciable difference between setting up an organization and getting it to operate at maximum effectiveness. It re quires no great amount of management skill to hire people and place these people into preconceived niches in an organization chart It is quite another thing to get this group of people to function as an effective team and to effectively carry out a defined plant safety program while properly performing their other assigned duties. The definition of who or what department is responsible for carrying out a particular function, or a particular program, which represents even a tiny segment of that total safety program must be made. The manner in which this matrix is defined and put together within the plant is a key to being effective in any safety program. Then, take the same or ganization--forget about the bodies--and de fine what we want from each department within that organization in order to carry
out the safety program. For each depart
ment or group you would spell out its re
sponsibility for its segment of the overall
safety program. Such a chart can graphi
cally show the safety program, how it is
organized, and hew it functions. It identifies
the safety responsibilities of each group or
department
7
1070 National Safety Congress
When such programs are defined and re duced to writing, management and employees at all levels have the basis for an overall understanding of the program; a basis for program review and audit; and a capability to identify its weak and its strong points, as well as the costs involved,
2. A systems engineering approach to identification modes of failure in a process. This is sometimes called hazards analysis. Any piece of equipment which is used for the processing of sensitive and hazardous material must be designed with knowledge and thoroughness that go far beyond the conventional aspects of facilities engineering. Years of engineering experience is not suf ficient justification for assuming an engineer can design this type of equipment safely.
The aspect of equipment design as it relates to sensitivity, stability, compatibility, and toxicity of sensitive ingredients must be thoroughly understood by the design en gineer. A systematic method of evaluating process hazards has ten developed by Her cules. It emphasizes the quantitative assess ment of process conditions in engineering terms. In the past, the probable presence of hazards has been predicted on the basis of experience; that is, a new or modified materia! is compared to a standard material selected either arbitrarily or because it rep resents some experience in a given process. This method has obvious pitfalls.
Most of the materials to be processed can be hazardous in a given situation. The problem becomes one of: (1) defining the degree of hazard; (2) determining if the precautions to prevent initiation or explosion are sufficient; (3) determining whether the protection of personnel and facilities is ade quate. All of these considerations then must be balanced against tire original justification for introducing the material or process, whether for reasons of economy, quality, or performance.
Catastrophic incidents, unnecessary and costly precautions, or the rejection of a ma terial _ or process because of a company's inability to properly assess suspected haz ards, places a company in an untenable po sition. Hercules takes the position that these probabilities must and, in fact, can be de termined through a systems engineering ap proach to identify potential modes of failure in a process.
3. The need to establish a standards pro gram for plant operators. Good safety rec ords can only be obtained through a constant vigilance of the total program and an aware ness by all employees of the requirements for performing their unit of work. A com prehensive system of safety standards has been developed for the Chemical Propulsion Division. These standards cover all phases of propellant manufacture, handling, and storage. The system also contains minimum standards for training, facility and tooling design, scheduling, operating procedures, and personnel and explosive limits. These stand ards exceed normal requirements in estab lishing safety criteria or specifications and are designed to promote awareness, disci pline, and self-evaluation at plant and worker level. They are published and are available at all plants. They can only be departed from after a careful review and evaluation of the possible results by a competent review team.
4. The need to provide a program for auditing the plant against those standards by a top management team. With the estab lishment of the standards, an intensive pro gram for monitoring the standards and tire overall safety program by the corporate office was also established. We recognize the time and the costs involved in develop ment and maintenance of a standards pro gram arid we insist that this program be followed.
It is not uncommon to encounter personnel who consider the words "safety standards and audit" synonymous with "increase in cost.-' Often there are indications of overzealous "safety specialists" who create mon strous and expensive paper mills. However, a piece of paper that performs an essential function or provides needed information is an established and economical industrial tool fully accepted by management. The audit of these standards and their implementation by the plants at division level is considered essential to discipline and maintaining the program at a high quality level.
Two aspects of initiating a totally inte grated standards program may have a dis turbing infiuence on ail departments within the plant. Such programs, no matter how skillfully presented as a staff or service
function to assist other department managers
in the safety aspects of their operation, may
8
Aerospace Section
arouse responses such as these: (1) safety is second guessing me, and is not creative. All they do is criticize us and try to publi cize the lousy job they claim we are doing; (2) safety is continually looking over our shoulder and trying to tell us how to run our operation. These reactions, particularly from technical people, are going to exist whether openly expressed or secretly dis cussed in small closed group sessions. Be honest about tire basic approach used in any standard, audit or management directive. Un less carefully and tactfully done, these can become destructive forces within the organ ization instead of a too! to discipline the program.
As a result of the safety program estab lished at all of the Hercules Chemical Pro pulsion Plants, the division compiled a safety record that lias been consistently superior to the overall corporate record for plants which produce or process materials usually regarded as being less hazardous. The fre quency rate for 1969 at the explosives and chemical propulsion plants was .50. compared with 0-96 for all of Hercules Incorporated plants. The overall corporate record is far better tlian either the chemical or aerospace industry: 4.02 for the chemical industry ; 2.44 for the aerospace industry; .96 for Her cules Incorporated; .50 for Explosives & Chemical Propulsion (.39 for C.P.). We are exceedingly and justifiably proud of the accident-free records achieved at our chemi cal propulsion plants.
In summary, I would like to say, yes. in the early 60's we recognized the need to explore and improve the effectiveness of the many facets of a total safety program. We were enlightened, and we demanded the cooperation of all employees.
This is important--let's talk about the human element. The human element is the most unpredictable factor with which any
safety effort must contend. It is the knowl edge in the heads of our people who per form any unit of work, moment by moment, which determines whether or not we are going to have a destructive mishap or a disaster.
An ill-advised derision on the part of just one person attempting to cope with a minor production problem can completely circum vent the best efforts of our most experienced engineers. A moment of inattention on the part of just one person at a critical point can result in a disaster, whether it is tin
the drawing board or in the process. The lack of proper safety knowledge in the heads
of our people at any level is of critical im portance in our pursuit of a totally success
ful safety program.
Electing to upgrade safety is not a safety department's prerogative. It calls for ne gotiation, first with those responsible for safety within the company, and then with the plant at top management level.
Specialization (whether it's in the science of safety, the science of quality, production, or engineering) does not set one department of a company against another. It is a means of assuring- that pertinent viewpoints are considered a. they work together for the best interests of the company.
In June of 1970 Governor Howard Pyle, President of the National Safety Council, said: "We are not a stagnant society. Our science and technology continue to make rigid progress. The organization that embarks on the "Zero In On Safety" campaign will mo tivate its management, supervision, and work ers towards more safety progress. It will find that their heightened interest will direct attention to concrete and practical problems." When we "Zeroed In On Safety" in the 60`s, we found this statement to be true and our concern for safety and well being of each employee heightened.
9
1970 National Safety Congress
PROGRAM MANAGEMENT IN THE 70's AND BEYOND
By GORDON L. BOWEN Regional Mgr., Gates-McDonald & Co., New York, N. Y.
We are, at the beginning of the 70's, on the threshold of a whole new world in all facets of social and business life For indus trial safety it will be so immense, and so much more than industry has ever known, that it reminds me of the old war story of the two G.I.'s leaning on the troop trans port's rail as they're crossing the Pacific Ocean. Looking at the unbroken expanse of water, one says "Man, that sure is a lot of water." The other replies, "Yeah, and that's only the top of it 1"
We are now witnessing the advent of state and national concern and legislation for safety--public, vehicular, product, environ mental, and industrial. While we in industrial safety are a relatively small fraternity as a profession--and it is a profession--we are by and large a competent and dedicated one. We must then in this extremely important function insure its effectiveness in good leg islation and its application. We--all Ameri cans--must not allow emotion, self-interests, and politics to enter into the final production.
Our present statistical base, ZI6.1 & Z16.2 is workable, although needful of some modi fications. The method of gathering these statistics employed in the past and present by the U.S, Department of Labor is work able, too. Yes. I know, it must be required, and that will cost employers and all of us money. Employers must keep all sorts of other records now--payrolls, withholding, benefits deductions and accounting, hours of work, and now safety statistics. But it is the valid price of progress and essentially needed results.
Many opinions, including the U.S. Depart ment of Labor's Gordon report, on U.S. accident statistics may be very misleading because of the past and current voluntary status of injury records-keeping. My own opinion is that great progress in injury (accident) prevention has been made and
that serious and disabling injuries have
steadily declined. Further, the compilation
and evaluation of Injury statistics must be
done by those having special competence in
the field. As an example, I quote from an article from the September 21, 1970 issue of the N.Y. Times on the Gordon report.
"Mr. Gordon and his associates found that disabling injuries ran eight per cent higher than the official figures showed. They' further contended that serious injuries not causing a significant loss of time from the job might be as high as 25,000,000 a year, or about 10 times more than presently5 retorted."
Further on, the article quotes the report - - information gathered in California
`revealed a ratio of 10 serious injuries for every* disabling injury reported.' " Just how serious is an injury that is not disabling? I suspect too many commentators on injury statistics are prone, among other things, to "confuse" them with workmen's compensa tion claims statistics. One state routinely makes awards for disabling injuries which occasion no k>*s of time. A finger or hand laceration requiring three to four sutures, with a halr-indi scar left, regularly brings a partial total award of two to five per cent loss of use of the member, and amounts to an award for permanency of anywhere from $100-$500. This, with no loss of time, only a "twinge in the scar when bending the digit or at weather changes" constitutes a dis abling injury. How many of these get into the figures quoted over and above the official figures, and possibly as a serious injury*?
Further on in the article, Mr. Gordon is quoted as saying that the survey was seri ously restricted and impaired by several things, including widely varying definitions of what constitutes a serious injury. And this is the report that is loudly pointed to as proof of the need for the WilliamsDaniels bill. I believe there is need for Fed eral standards, but realistic ones that will work and do good equally for all workers in ail states of the Union--and hopefully of
benefit to all countries. Representative James
G. O'Hara, a proponent of the Williams-
Daniels Bill, in a statement quoted in the
N.Y. Times article says, "The Gordon re
port is important because it highlights the
10
Aerospace Sec lion
fact that the existing figures conceal a level of slaughter in the working place that is a national scandal." Oh, come now, slaughter no less! We need responsible facts and statements--not this. Proof or dis-proof of this statement should be easy to come by. The Internationa! Association of Industrial Accident Boards and Commissions can cer tainly teli us how many deaths there are each year on which workmen's compensation benefits are being paid under existing state and federal legislation, even though they would include many deaths from such con troversial causally related incidents as heart attacks, cancer, emphysema, and other nondefinitive causes such as "respiratory dis ease.''
So, let's agree cm the need for sound, workable legislation, cut out the histrionics, and get on with the job!
As to existing, and proposed state-level safety legislation, from what I've seen most of it is good, although not enough. Let's not threw it away and start over--let's use it. As examples, look at the standards in the state? of New* York, New Jersey, Ohio, and California, just to mention a few. All good.
Federal legislation, yes, but state, admin istered, by all means. The Federal govern ment's own record of safety and its enforce ment is nothing to brag about, I am told. Proposed Federal legislation (WiliiamsDaniels) provides for the Secretary of Labor as standards setter, policeman, judge, and jury. Unconstitutional and nan-democratic. Costs to the country, not just employers, would play havoc with the country's econ omy. We need something equal to or better than the Steiger substitute bill
Now, as to the safety man himself. We will see. and are seeing, the start of true professionalism--we must. Safety is too com plex and too all-encompassing to have it otherwise. We will and must see the pro fessional safety manager, technician, special ist, et al in ever increasing numbers as colleges, universities, and other institutions provide for this professional training as they do for engineers (ours is not just an engineering profession), lawyers, doctors, and business regimens. Witness the Ameri can Society of Safety Engineers new Board to designate "Certified Safety Professional of the Americas," and the National Safety Management Society concepts. Much legisla tion is pending, and no doubt will be passed
soon, in state legislatures on safety profes sionalism. To be worthwhile, the standards must be realistic. But where are the qualified personnel coming from that will be demands! by the passing of a Federal Occupational Safety and Health bill? Who'll need them? Everybody; state and federal governments; industry, large, medium, and small. More and mare well need the safety consulting and service firms and the local safety coun cils to provide professional safety services to companies of all sizes--economics dictates this. The majority of industrial firms todayare not large enough to afford their own safety specialist, but they can't afford not to have effective safety, economically and legally.
Safety standards are all-important. We have much established by the states, as I've raid before, much of it from industry and government supported consensus as epito mized by the American National Standards Institute. I believe this type of standards setting to be the most effective. It must be backed up by an adjunct function of research and development by a competent body repre senting all regimens directly concerned with new science and technology. These must be industry, labor, and government supported.
Safety programs of the 70*5 and beyond will be and must be a coagulation, a uniting of all of the past efforts and truths of safety into the true management concept. For years we have had the management team made up of specialists who, in addition to their indi vidual technical expertise understand and are full partners in the total management func tion of their companies. We have the finance man, the personnel man, the legal man, the sales or marketing man, engineer, all part of the integrated management team. To this will be added the safety man, a pro among pros. This concept holds at the small unit level as well as at tire corporate level Time does not permit an in-depth exploration of tliis concept, but the best work I've seen on this subject is a thesis done by W. C. Pope, Chief, Division of Safety Management, and E. R. Nicolai, Senior Information Officer, of the U.S. Department of the Interior. It is entitled Safety Aids Decicion-Making, and is available from the Director of Per sonnel, U.S. Department of the Interior, Office of the Secretary. Washington, D.C.
Their concept is that the safety member of the management team must do as other
n
19/0 National Safety Congress
team members must do: find errors or mis takes in operations involving incomplete decision-making, faulty judgements, admin istrative miscalculations, and just plain stupidity. Thus, the safety pro must become a systems evaluator, not just in the injuryprevention activity but in each specific area
of accident loss-prevention to bring under standing and cooperation to each member of
the management team of these matters of common interest Understanding management,
its functions and its cohesiveness, and that management and production are accomplished through people, will be paramount, on the safety man's list for education and experi ence. The system's faults must be found and analyzed along with those of people; each is essential to problem solving. All interests of management, including safety, must be mutual.
The over-all development and administra
tion of each element of the safety program
is a staff function; technical knowledge and
assistance is to be gained from those special
ists on staff and line. Then, some day, all
members of management and employees will
be their own safety man. More and more
companies will come to do as National Dis
tillers and
just to mention two--
making the safety man's job one more man
agement training and development position
for the manager on his way up. How beauti
fully this gains respect for the responsibility
and provides for subtle but lasting inculca
tion of safetv in all members of line and
staff.
Program development and on-going evalu ation will use all of our past and current safety techniques, statistics with accident in vestigation and cause analysis. This, of course, is nothing more than application of proven production techniques of inspection, test, quality control, and waste control, but we'll increase their effectiveness by using the computer. More and more companies are
developing these programs and are already reaping the benefits.
The basics of safety that we've learned and developed over the years will remain the mainstays of safety programs: manage ment philosophy, employee responsibility (in cluding supervisory), safety inspections and safety meetings, maintenance, evaluation and action coming out of accident investigations and cause analyses, use of specialists (indus trial and public health, chemical, electrical,
12
petroleum, etc.), especially for research and
development, evaluation via measurement
against performance standards ala techniques
being pioneered by companies like Clras.
Pfizer, Westinghouse,
and my own
company. And last, but most essential, will
he the continuing use of all forms of train
ing--on the job, classroom, home-study--for
all employee levels. This, of course, I con
sider complementary to education and train
ing from secondary school levels through
graduate schools.
In essence, all that I have said here is
that management will bring safety truly into
the staff and line function as they have all
other management functions, with true re
sponsibility and accountability in contribut
ing to the success of the total endeavor.
What are tire incentives or the alterna
tives ? Let's look at the incentives first. They
are two: mankind's personal needs, and
economics. The latter is really only an ele
ment or extension of the former. First, we
are witnessing the actions and reactions of ail
segments of our society' to many aspects of
our daily lives, national and international.
In the case of safety, it encompasses shoddy
and dangerous products for both public and
industrial use, vehicles, highways, pollution,
food, drugs, and others. I consider that our
industrial revolution and progress has
brought our society' a long way, even to the
point that we are now being made aware
that "That's great, but there's something big
missing." What is so unusual about that?
This is the way all real progress has been
made. Yes, the profit motive fas been over
riding, and also missing a lot Through
understandable (to us) circumstances, we
who are in safety and closest to the prob
lems have come a long way, but not far
enough. We now have spokesmen, adversaries
in legal parlance, who are helping us get
things done that must be done. Critics and
supporter* in public and private life. Some
go to extremes, and it is necessary to then
go back and forth and finally attain the
optimum benefits. We in safety, now as
never before, are becoming solidified and
joined in our thinking, purpose, and action.
As true management men and administrators,
we must step forth, stand up, and make
certain that objectivity and reason prevail,
and risen the needs will be fulfilled. We must
get involved at all levels, including the legis
lative, and our employers and union officials
must objectively encourage--not demand--
elerasface Section
and support tins. Now that a few outspoken crusaders have gotten the new ball game going, more and more people will be getting into the game Just the other day I was reading the comic strips in our local news paper. One caught my eye and my thoughts-- The Jackson Txvins, by Dick Brooks. This strip, among a few others, addresses itself
to the current problems of our times. One of the twins says to her brother diat clean ing up pollution costs money and she guesses a lot of people have friends in City Hall, so nothing's been done She says kids can see the problem dearer than adults can because the concept is so new. The brother replies that they're more worried about what's going to happen to the earth. Jill, looking at her Dad sitting in his easy chair watching a football game on TV says, "And how quickly it is happening 1 While people just sit by." Are we going to just sit by? No! Thanks to catalysts now in the public eye, we have our chance to take the place we should--the lead. Let's not lose the oppor
tunity and end up like puppets, perhaps liv ing with bad law.
The second incentive is naturally economic.
When applied to industry and business, profit is a nasty word, but when applied to the individual, not so. If it wasn't for business and industry, none of us would have the benefits we now know, with the hope for move for the presently deprived. The de tractions we can and will get rid of. I con stantly hear that industry can't afford the cost of .safety, that profits will be lower (stockholders--all of its paradoxically), or costs will he higher (customers--all of us paradoxically), or both. "The public won't buy it." Nonsense!
The ingenuity and competitiveness of American industry and businessmen will
overcome these costs and turn them to ad vantage. They'll learn how to do things they would come to sooner or later on their own. by being more efficient and productive and passing the savings and benefits on to us a!!. The worker, too, must do his share. If he says, "What's in it for me?" the answer must be nude abundantly clear. Not "Hooray for me, the heck with you, I've got mine."
Costs--yes, a big incentive. What docs
$100 of workmen's compensation benefit rep resent in sales to produce the $100 at a five per cent net profit margin? Sales of $2,000. A $1,000 benefit cost? $20,000 of salts! If just the workmen's compensation cost of a company developing a premium of $100,000 per year were cut by 25 per cent through good safety, the. savings, cu h retention, and investment value would be over $170,000 at the end of five years and over $700,000 at the end of 10 years. Eight to ten years is usually the period through which most com panies capitalize equipment. The intangible or uninsurable, but very real, costs would likely double these figures. Impressive, yes, Nit they are there to realize t>v this and other accident cost controls
In summary, I am certain that industrial safety has crossed the threshold of its right ful and necessary place in industry and publice and private life and will continue to improve all of our lives. The old techniques will be bolstered arid improved, with place for the safety manager and the technical man, or specialist, and far the teamwork-- integration--with all other functions of man agement Education and training will pace this and provide the manpower for safety-- both the safety man and the worker.
The past is prologue, preparation; the future is ours to build on and sternly im prove. We can and must decide so.
13
1970 National Safety Congress
SAFETY TRAINING REQUIREMENTS AND TECHNIQUES FOR THE 70'S
By NICHOLAS ANTON Training Manager, Caterpillar Tractor Co., Joliet, Illinois
In order to determine where we should be headed in the future, we should see where we have been in the past Until now the emphasis and main thrust of safety training has been concentrated in the inspirationalmotivational area designed to alter workers' attitudes. Presumably this will offset the effects of the mysterious urge within the individual to injure himself.
There is little evidence to indicate this type of training has had any significantly measurable effects on safety performance. Considering the time and money spent on safety training, it may be time to look for a new method.
Even more important is that training which could have prevented accidents or even fatali ties, did not get done. Somewhere along the line, we have been sidetracked by an over emphasis on the importance of teaching workers a proper or accepted set of attitudes without having any solid evidence that man's behavior is significantly correlated to his attitude set, although there are many indica tions to the contrary.
If management is going to get a fair return for their safety training dollar and, more importantly, if injuries and fatalities to workers are to be reduced, a new approach must be found. Safety training in the future that will produce results will probably be more performance oriented.
There will be greater emphasis on teaching specific behavior and less of the inspirational or motivational appeal. The emphasis will be on teaching workers what to do and what not to do as opposed to how they should feel about their work, the company, etc. The worker will be given skills and techniques to perform his work safely, not an endless stream of admonitions, cliches, slogans, and meaningless statistics.
Much of this training will utilize what has come to be called, "modern instructional
technology." Until now, training people have
been more concerned with what to teach, rather than how to teach it. Recent advances
in the fields of psychology, education, and programmed instruction have demonstrated that great improvements in training effec tiveness can be made.
Dr. Tom Gilbert, formerly of Harvard and now a consultant in training and educa tion, has described how even a small bit of the right type of training can marke large differences in what people can do. Applied to our field of interest, we can see how a relatively small amount of truly effective training can make enormous differences in safety performance.
Modem instructional technology requires that prior to beginning a safety training program, we make an analysis in order to determine what kind of job performance is needed so that work may be performed safely. It is not enough to teach what people should not do--we must also teach what should be done.
The effectiveness of this training depends upon how well we have thought out what must be taught. Errors in performance lead to injuries. Before we can correct the error, we must know what kind of errors are bring made. Generally there are two types of per formance errors:
A. Those due to lack of knowledge
B. Those due to lack of execution
Type A errors are corrected by teaching the individual what must be done--"how to" --type training.
Type B errors are more complex. Again, Tom Gilbert sees Type B errors as being caused by:
1. Lack of Feedback: workers are not aware that what they are doing is hazardous.
2. Interference: other elements of the job get in the way of safe job performance. Safety equipment is difficult to obtain or use. Cluttered work environment.
3. Unpleasant Tasks: time consuming, de tailed, repetitious aspects of the job.
14
Aerospace Section
4. Lack of Motivation: poor reward sys tem, lack of recognition, unappreciative management.
Training can do much to reduce or elimi nate Type A errors, but only little for Type B problems. These require change in or ganization, supervision, policies, assignments, etc.
Once we determine whether our perform ance errors are due to lack of knowledge, we may proceed with a plan for training:
1. Start at the end. Establish clear, attain able and measurable objectives. What do you want the person to be able to do upon com pletion of training?
2. Determine where you should start; what the people already can do.
3. Design the instructional sequence.
4. Test the program with a line pilot group.
5. Rewrite if necessary.
We can see from the above, the actual writing of the course does not occur until Step 3. Frequently though, this is the point at which many training programs begin. If we start with a set of clear, behavior-oriented objectives, we increase our chances of de signing training programs that will have a better chance of changing on the job be havior and, consequently, improve safety performance.
IS
AIR TRANSPORT SESSIONS
PREVENTING EMPLOYEE INJURIES--VITAL PART OF THE LOSS CONTROL PICTURE
By JOHN L. PICKENS Secretary, Hartford Insurance Group, Hartford, Conn.
"Zero In"--a concentrated attack on highpriority hazards is the theme of the 1970 National Safety Congress. Howard Pyle has said, "What is called for is a total organiza tional commitment to the imperative that injury rates must come down."
To me this means examining where we are, what our problems really are, what we are doing to solve them, what progress we are making, what is on the horizon, and where we go from here. An honest, objective, self-examination of this type is not always comfortable or even pleasant, and we should be sure we really are prepared for what we find. Turning over rocks sometimes brings to light an unappetizing assortment of bugs and worms--which is why some people do it. I hope we are motivated by more than curiosity; are seeking a way to do our jobs better.
t plan to discuss employee injuries only as a part of the total loss control function, coordinated with and responsive to loss con trol efforts in other fields. I would like to suggest that we take a hard look at whether we are using a rubber yardstick to measure some of the less important aspects of our performance which are being conducted with less than maximum effectiveness because our objectives are not clear. Are we fighting the problem instead of working to solve it? Have we put blinders on our safety glasses, with the best of intentions, but with the result that we see everything from an unconsciously narrow viewpoint?
I have heard for many years complaints that "Management is not sold," and generally the inference is that something is wrong with management. I think we should look very carefully at what it is we are trying to sell, how we are trying to sell it, and how we arrived at the price tag.
What are some of our problems? How serious are they?
From recent financial reports, it appears that in 1970 the major domestic airlines will suffer their greatest single year loss ever, and the first year since 1961 that domestic trunk operations have not been profitable. Local service carriers appear likely to go in the hole, as they did in 1969. In 1961 the inauguration of jet service contributed heavi ly to the loss, whereas this year it is a combination of increased costs and decreased revenues. As of now, requests for increases in fares have been denied by CAB, along with proposals to restrict the number of scats available on certain major long-haul routes in order to reduce costs.
Although this discouraging report refers to the industry as a whole, and a few car riers will undoubtedly show a profit, the picture is certainly not a pleasant one. Em phasis on reducing costs is always affecting many of us, and the pressure will unquestion ably increase to economize through eliminat ing non-essential services, deferring planned expenditures, and cutting essential services to the bone.
Will this include safety? And how well is the safety job going? The 1969 Accident Facts shows Air Transport with a frequency rate of 25.63, compared to all industry at 8.08. Air Transport is resting comfortably in fourth place--fourth from the bottom, better only than Meat Packing and the two Under ground Mining categories, worse than Con struction at 14.07. Incidentally, the National Safety Council's figure of 14.07 for Con struction compares with an Associated Gen eral Contractor's figure of 30.46 and a BLS figure of around 25. Perhaps the Air Trans port figure of 25.63 would really be higher if we had all the non-reporters included.
Yes, we have a problem if we base the record on frequency rates. It's not good enough, and in view of the industry's other problems we'd better find ways to improve it
16
Air Transport Section
Another problem: Mr. Pyle implies that we may lack the coordination of effort re quired for a totally effective loss control per formance. Could this be the fragmentation in organization that places in separate de partments--reporting to different vice presi dents--the responsibilities for employee safety, fire protection, aircraft damage, cargo losses, public safety, industrial hygiene, medi cal and first aid ?
For example, one major corporation with which I am familiar has its safety depart ment under Insurance, which reports to a top financial officer; employee training is under Personnel; supervisory training is in a separate unit in Industrial Relations; man agement development programs are some where else; fire protection and security are separate, although they do report to the same boss in manufacturing; first aid and medical, including visual and audiometric screening programs, report directly to executive man agement, to round out the confusion.
Nor is this piecemeal approach confined to internal operations. In one airline that we do not insure but with whom we have done some work operating personnel and safety personnel both complained that they were obliged to deal with a steady stream of in surance company representatives, each inter ested in some small facet of their insurance coverage--nine different companies, as I recall--and this, of course, did not include the state fire marshal, labor department staff from state and federal government, and many, many more in a seemingly endless succession. Think of the wasted time and repetitive efforts which result, without any assurance that the separate efforts ever fit together.
How can we "Zero In" on a problem, achieve the concentrated "organizational commitment" that Howard Pyle mentioned, with this kind of approach? How can we hit the bullseye with a well-directed slug when we are firing buckshot from a scatter-
gun?
How many of us have the time, staff, facilities, and money to do the job we would like to do and think we could do if we only had more of these elusive items? Could we consider that this is one of our problems?
How many times in the last few months have you received unsolicited applications for positions in safely, perhaps observed first
hand your friends or associates among them, from those who always seem to be among the first to go when cutbacks occur in pro duction, budget, or profits--the safety man?
I think that all these pieces fit togetia.. These are only symptoms of the real prob lem, which is that all too often management does not recognize the value of and place a proper price tag on our safety efforts. Proper by our standards, of course, because I am sure we all are convinced that our work is meaningful and valuable. Why doesn't man agement provide the needed money, why are our budgets among the first to feel the cronomy ax, why do we end up as organiza
tion.!! -i phans?
Perhaps we should start with some of the reasons that management established its safety program in the first place. One of the reasons is that no one wants to see people get hurt. A sincere desire to protect em ployees against injury or death was the real reason that the safety movement was bom. Concern for our fellow man and the desire to protect his well-being are among the high est and most noble virtues of man. Many managements today are motivated by this desire--but desire alone is not likely to result in action.
In other instances, management established the safety program because of pressure from its insurance carrier or, perhaps, the eco nomics of a rating formula such as exists in California. In California, we have an anti quated procedure known as Schedule Rating, the only state that has not yet discarded the system. In California, eligible types of op erations can receive a 10 per cent credit on their workmen's compensation rate by estab lishing a safety committee, having it meet once a month for not less than 30 minutes, and reporting such compliance through their insurance carrier to the California Inspection Rating Bureau. During tire time I spent on the west coast, I soon found that only a very simple calculation was necessary to make the decision as to whether the safety program would or would not be set up. If the cost in time of the committee members for the necessary monthly activity was 1- than the 10 per cent savings on insurance, the committee was established. If the 10 per cent savings were not equal to or greater than the cost of the manpower required to hold the monthly meetings, the safety pro
17
1970 National Safety Congress
gram was not established. This may sound like a strong criticism of management, but I found many cases where this was true. The reason for a safety program had never been explained and sold to management, and they looked upon it simply as a means of saving some insurance premium. Insurance compa nies have over-emphasized premium savings, and have thereby been guilty of causing other and perhaps greater economic advan tages to be overlooked.
In other instances, management established a safety program and safety procedures be cause of the threat, or at least the fear, of government action. They are motivated to take actions that they gave no evidence of having been willing to take, prior to the pas sage or discussion of new legislation in Congress. For example, from the early 1950's when noise was first generally recognized as a possible cause of hearing loss, we attempted to interest our clients in determining whether they might have a noise problem. We had the equipment to measure noise levels and men trained to use this equipment but, al though we offered them these services at no cost, we found very few companies willing to even let us measure noise levels and determine whether or not there were po tentially harmful noise levels in their plants. In the spring of 1969 the picture changed dramatically, because loss of hearing was specifically included in the Walsh-Healy regulations. Since that time we have been besieged by requests to come into some of the same plants we could not secure per mission to get into before, and in spite of the fact that we have expanded our staff several times over, we continue to have a backlog of requests to conduct noise level surveys.
At this point I should make it clear that this criticism regarding noise does not apply to the airlines generally and certainly not to United Airlines specifically, whom we insure. Long before the first jet aircraft went into service, there had been extensive measure ment of noise levels by engine manufacturers and the airlines. Employee exposures were recognized and precautionary steps taken, and such testing and evaluation continues. This relates to shop employees, ramp crews, and even engineering and clerical employees
inside buildings near takeoff runways. We
have assisted to the degree requested, but
the majority of this work has been done by the airlines themselves. Insofar as study of noise levels affecting the general public near airports is concerned, I know of work going back into the 1940's, and each new generation of aircraft and engines right up to the SST has been preceded by exhaustive testing and evaluation. Noise, as a pollutant of the air, became the object of serious attention long before most other topics. Noise has one ad vantage, incidentally, over other forms of pollutants--it is 100 per cent degradable in a relatively short time!
Current interest in the quality of the en vironment has already made itself felt in requests for assistance in determining whether plant effluents are contaminating the air and water, the degree of seriousness as respects federal or state regulations, and what might be done to avoid possible prose cution for contamination. This is only the beginning of perhaps a decade of the greatest demands ever made on our industrial hygien ists, chemical engineers, and related technical and safety consultants. I also predict that we will very soon see an increase in requests to consult with management on how to pre vent product liability claims, a field in which the safety consultant has barely scratched the surface. Consumerism--with all that it implies in bringing the legal profession up to date, bringing both advisory and enforce ment agencies into being, causing the insur ance industry to tighten its underwriting and raise rates--will, to put it mildly, motivate many companies to take an interest in loss control in the product field that has never been demonstrated before.
I do not mean to imply that all manage ment is hard-hearted, impersonal, or un concerned about what they do to their em ployees, the public, or the environment I am saying that in far too many cases they have not demonstrated their conviction by their willingness to allocate the money needed to control losses. Nor does the fault for this all lie at management's doorstep. Safety professionals as a group have failed misera bly in providing the economic justification to do so.
Most of our so-called safety measurement methods are merely records of accidents, indicating lack of safety rather than meas
uring the level of safety performance, and
they do little to help prevent accidents.
18
Air Transport Section
Peter Drucker has stated that "The meas urement used determines what one pays at tention to." ANSI Code Z16.1 is based on disabling injuries only and is subject to much criticism in regard to interpretations. Some feel that there is more preoccupation on the part of safety people with having the right numbers than with preventing accidents.
Since it is a national standard, however, Z16.1 will probably have to do until a better one can be developed and accepted. It is suggested that it could be more effective if more weight were given to severity as an indicator with not so much stress on fre quency.
Too much time ha,, cn spent in explain ing what frequency and - /erity rates mean, continuing to rely on them as evidence of results. In fact, I am not sure that reliance on frequency and severity measurements does not, in the long term, do more harm than good to our cause. It has helped create a communications barrier, because if we can not agree on what Z16.1 means and how to use it, why do we expect it to be readily understood and accepted by management? Sometimes it seems that we are trying too hard to prove something with measurements that have no economic validity to our listener. Management wants to get down to the nitty gritty, the dollar impact of accidents and errors on production, time and material dol lars wasted in scrap and rework, and profit dollars made through production of quality products at lower unit costs. What manage ment wants to know is the contribution of loss control to the profit of the organization, and I don't think we have done an acceptable job in giving them answers. We have for gotten two of the basics of salesmanship and communication--consider the customer's in terests and talk his language.
Profit minded management better under stands safety performance which controls hazards and losses within acceptable or tol erable limits rather than seeking an unrealis tic zero loss rate, which is another possible argument for concentrating on the causes of more severe injuries.
So, if you agree that our loss record needs improvement, and that our image with man agement needs improvement, let's now con sider how we might go about finding some answers. What I am going to suggest is not so much an answer as a suggestion that we
need to develop a new viewpoint on the prob lem. I am not sure that there is only one simple answer. I hope to stimulate some objective thinking from which may come some of the answers.
First of all, let's somehow forget for the moment all our accumulated concepts of the function of safety and the role we play as part of that function--eliminate our bias and start thinking objectively, not subjectively.
Let's start with the reason that a business exits: to provide goods or services at a profit. Someone has to run the business, and one definition says that the objective of man agement is "to maximize the productive effi ciency of the enterprise." It does so by set ting desirable goals and then achieving these goals in the face of obstacles, prob lems, and risks.
The taking of risk, meaning the possibility, the uncertainty, of loss, is part of the nature of business enterprise. Only by committing or risking assets in a business venture can there be the possibility of profit In a sense, therefore, it is the job of the manager of a business to create risk. We mean here the speculative or business risk which can result in gain if all goes well--or loss if things do not go well, when sales, the market, or the general economic environment do not turn out as favorably as planned. This is the chance-taking inherent in all business, in the hope and expectation that gain or profit will result I want to make it clear that I am not talking about this kind of risk.
There is another kind of risk, however, which is called pure risk or static risk. This involves no chance of gain, only a chance of loss or, at best, no loss. This includes losses from natural causes such as earthquake, flood, wind, lightning; from activities of man such as fire, explosion, collision, theft, em bezzlement; the list is almost endless as man interacts with his environment, his products, and with other men. These losses can directly destroy company assets--property, people, or money--or can arise out of liability for damage to the property or personnel of others and can interrupt business operations or af
fect credit.
Man learned early that to survive he must learn to deal with risk by fleeing from wild animals, fighting with whatever weapon he could contrive, making protective clothing, or barricading himself in a cave. He survived
19
1970 National Safety Congress
only if he recognized the peril soon enough, made the proper decision on how serious it was, and then took the proper protective action quickly enough. By thinking ahead, by planning these steps, he became the world's first risk manager.
The risk manager today functions as a part of management, helping to protect and preserve the corporate assets of property, plant, equipment, materials, personnel, cash, credit, and goodwill, not merely to prevent direct loss but to assure the continued availability of these assets for furthering the corporation's objective of making a profit-- to help "maximize the productive efficiency of the enterprise."
To accomplish this requires five basic steps:
1. Risk analysis--discovering or recog nizing the hazard of exposure which can possibly result in a loss.
2. Risk evaluation--estimating the proba bility and seriousness of the loss which might result from this hazard or exposure.
3. Risk abatement or loss control--elimi nating or reducing the hazard.
4. Risk transfer--substituting known ex pense for uncertainty, usually through in surance.
5. Risk accounting--largely a procedural area.
Step 3, eliminating or reducing the hazard, is precisely the task of the loss control specialist; he is also uniquely qualified by training and experience to assist in steps 1 and 2, identifying and evaluating hazards. Loss control is thus not just one aspect of risk management; it is a vitally important, indispensable tool of the risk manager. It would seem that he needs the assistance and counsel of the loss control specialist at every step as he goes through his decision making process: what are the loss potentials, not only from natural perils, but from the thou sands of new materials and new technological developments in industry today; how serious are they and how can they be eliminated or at least controlled within known limits; what is needed to implement the recommendations on programs for control?
One of the decisions to be made is whether to (1) retain a particular risk as part of the cost of doing business, with losses to be paid as an operating expense, to assume the risk without any insurance; or (2) to reduce
the risk by setting up reserves or funds al located to that purpose, as self insurance; or (3) to avoid the risk of transferring it to an insurance carrier for a price. It should be emphasized that no matter which of the alternatives is adopted, management will still pay the bill for losses. The only difference will be when the bill is presented and which pocket it will be paid from; the importance of preventing and controlling loss is always there.
Does this enable us to sec loss control in a completely different light, in a greatly expanded role? Is it possible that top man agement might thus more readily recognize the value of loss control and its direct con tribution to corporative objectives, might give more careful study as to where it fits into the organization?
This might also enable us to zero in on some other relationships involved in our job; for instance, our relationship to line super vision. Do we really feel that accidents are operating problems, whose control is a supervisory responsibility? We have long talked about the supervisor being the key man in safety, but let's take a look at what usually happens after an accident occurs:
1. The medical department treats the in jured and prepares records.
2. The safety engineer appears on the scene to investigate the accident and prepare a report
3. Various individuals begin to grind out records and statistics.
4. Sometimes a review of these statistics is the first notice to the supervisor that any one in his department was injured.
5. A meeting is called to discuss safe practices, usually by the safety department.
6. Someone shows a film, discusses the record, and gives a pep talk.
7. Personnel, training or safety depart ments prepare a notice which appears on the bulletin board.
8. The safety or inspection committee inspects the department.
Let's quit kidding ourselves. If this is what happens, why should the supervisor have any interest in safety? Why should he feel that management wants him to accept any re sponsibility for safety, or is even letting him have any responsibility or interest in safety?
20
Air Transport Section
It appears that everyone and everything is conspiring to take away from him any feel ing that he is responsible for safety in his department!
These comments about the supervisor are not new; in fact, I said the same thing in October, 1960. Apparently, I need to say it again, since it's questionable how many heard me the first time! We are failing to motivate supervision, to involve them in loss preven tion to the degree necessary to do our most effective work.
Are we in loss control at least partly re sponsible for creating this contradiction? In some respects, loss control functions much like quality control, detecting deviations from an established performance standard. Injuries, accidents, near misses, and even observed hazards or poor practices--all are clues to something that caused or will cause a loss. Any one of them is evidence of a basic condition that can cause or is already causing losses of other types, some form of waste or damage. Any one of them, properly and thoroughly investigated, will reveal correc tive actions which can eliminate many other losses before they happen. The injury which points to a lack of proper training may be a clue to errors which will produce poor quality work. The excessive scrap which results from lack of proper training is a clue to the potential injury from the same cause. And this investigation should be made by the line supervisor, trained to understand how and, convinced that it is an important part of Ins job.
We are not talking about safety training or safety supervision. We are talking about good, effective supervision of operations which gets the job done in accordance with plans and specifications, meeting quality standards, on time, without the waste and damage of material and time, without the damage to people which we call injuries. How can we look at the injury problem except as an integral part of the total loss control picture? How can we hope to reduce injuries without going into basic supervisory and operating practices and procedures?
Although there is a ncci 'or the safety man as consultant in hir ow, specialty, I believe this part of his job is much over worked. There is far too great a temptation to dictate to other departments, to "take over" in making decisions, and to serve as
policeman and traffic officer. I have heard it said with pride, many times, that a particu lar safety man could or had shut-down cer tain machines or operations. He may well have prevented an accident and injury by doing so, and I do not intend to minimize the value of this, if true, but I also wonder how many more accidents he caused or at least permitted by building barriers between himself and the supervisor he over-ruled. How soon will that supervisor, or any other in the plant, ask for help on a condition that he has observed? That safety man may well have become an adversary rather than an ally in the supervisor's efforts to get the job done without injuries, delays, or other losses.
If we believe that loss control is impor tant and if we want management to think so too, we must start acting like part of the management team. We must see the big picture: management's vital concern over the managing of risk, whether they have
formally established a position of risk man ager or not Only top management sets corporate objectives and decides how to organize the flow of information coming from below which is necessary for decision making. The reports from loss control spe cialists are a part of this information, but they must be couched in language manage ment understands--dollars saved, dollars that could be saved, revenue dollars lost because of failure to act, dollars threatened by fail ure to act. Accident frequency and accident severity are not very meaningful, sometimes even serve to confuse the real issue.
Last month The National Safety Council sponsored a Symposium on Industrial Safety Performance Measurement For those who were unable to attend, I recommend that you secure a copy of the September 1970 issue, Volume 2, Number 3, of the Journal of Safety Research. This special issue con tains seven papers on the subject, plus an introduction which outlines the nature and characteristics of the safety performance measurement problem. In these papers you will find many different approaches to the problem, reference to a great many meaning ful studies, and some very provocative sug gestions but no real answers.
Among those comments which I was able to understand, several points stood out which seem to reinforce the theme I have been developing here.
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1970 National Safety Congress
It is emphasized more than once that the control of losses is only one of management's responsibilities, and the attention given to loss control and the success of the loss con trol effort will depend upon how clearly management outlines what it expects and how it will measure results.
Numerous studies tend to indicate that good loss control performance is a function of the general control climate, a result of overall effective management, which has tight control of operating costs in general. In other words, effective operations control produces effective loss control, not the reverse as some safety people might like to believe. And this seems to relate to all types of losses.
Much of this tends to support my premise that we must find ways to measure our results in dollars, emphasizing the hazards which threaten the success of the business mission and are responsible for the more serious, large dollar losses. It points to the possibility that embracing the concepts of risk management would improve both the image of loss control and its effectiveness.
I do not mean to suggest that all com panies understand, or have adopted to the fullest, the concepts of risk management. It is a relatively new discipline, but it is beginning to assume an important place on the management team. Fortunately, trans portation generally has been very progressive in this field and aviation, a relatively young industry, has developed some very aggressive and capable people. Regardless of title, which is usually associated with insurance, some of these men are our strongest supporters. It behooves those in loss control to learn more about risk management, because here is the big picture with a very substantial role for us to fill.
We will probably always need loss control consultants in the separate disciplines I mentioned earlier--fire protection, industrial
hygiene, personnel safety--rather than ex pecting that everyone is an expert in all fields, but if they cannot be organizationally coordinated, at least there should be greater effort to cooperate, recognizing the common causes of most kinds of losses, the common basis for their efforts.
There should also be greater emphasis on cooperating with other specialized depart ments--employee training, supervisory train ing, industrial hygiene and medical, engineer ing--each of these departments providing the assistance and technical know-how re quired to solve particular problems we identify. We should not try to solve all the problems; we should identify them so they can be solved by the proper department We must similarly help these other departments when they bring problems to us which are within the scope of our technical compe tence.
I mentioned earlier the rather discourag ing predictions on airline profits in 1970. At the same time we learn that commercial jet transport orders through June totalled 679, for $9.9 billion. This compared to a backlog at the end of 1969 of 608 aircraft valued at $8.2 billion, an increase of 21 per cent Foreign orders were up 27 per cent Someone has faith in the future of the air transport industry, but you can be sure it is founded on a firm belief in the prospect of a bottom line profit--more money coming in than goes out
What better time could there be than now to emphasize cost control through loss con trol, eliminating the waste and damage that increase costs and eat up profit? Never was the need or the opportunity greater to zero in on doing a better job in reducing injuries-- working more effectively with our associates in other departments--broadening our mis sion from safety to loss control--measuring our results in terms that fit management's objectives rather than our own and thereby earning our place on the management team.
22
Air Transport Section
AIRCRAFT DAMAGE
By C. F. TURCOTT Vice President, Line Maintenance, American Airlines, Tulsa, Okla.
Few will disagree that safety is a wonder ful thing, and no airline should be without it. Also, we would never openly dispute the importance of it in our jobs, the personal welfare of ourselves and others, and the mounmental costs associated with its neglect. Beyond this point, we begin to encounter some obscurities or uncertainties. It seems that when we get down to the questions of who, when, where, how and how much, some confusion begins to enter the picture, and we may become too reliant on someone else. Even though we know our responsibility in leading others to the Promised Land, we don't know exactly which road to follow.
What has this to do with aircraft damage? In American Airlines we believe there is a way to maximize safety and accident preventioa We dig a little deeper in our investiga tions so that we can define our problems and understand them better. We increase our values on the importance of people and hu man behavior. We recognize the impedance of safety communication and add more power to the transmitters, clean up the resistance, and improve our receivers. We increase the frequency of our monitoring and improve its quality. We increase the administrative pressure on those who should be doing the job.
All of which is another way of saying: We improve on our communication with our people; we dig deeper into accident causes; we try to make everyone aware of the cost of accidents; and we stress accident preven tion and investigation.
First is the matter of communication. We all recognize that safety messages are not easy to get across due to the clouds of human impedance, or ohmic resistance. This is a fact that must be recognized for effec tive communication. One of the ways to overcome this resistance is to supply more whys in our communication. Sharing experi ences is one of the most effective modes of communication.
If we recognize the pure and simple fact that safety is not an easy subject to commu
nicate due to attitudes and lack of interest, then we will look for better ways to com
municate. As an example, safety programs have historically been built around and fea ture the importance of communication, yet all too often they fall short of their mark. Therein lies a clue for us--a program is made up of many plans and profiles, gen erally has a climax and other integral parts, but above all it has a beginning and end. We think safety should have more survival and endurance, and be a way of life or, like marriage, an institution. Then, as in social codes and society, it will be related to and more influenced by expectations, and the rules will be more effective.
The interest and actions of higher echelons of management, from the foreman up to the vice president, communicate much more than most of us recognize. As an example, we made an analysis of one of our stations with an exemplary safety record. We found two things in line with what Fve been talking about: (1) observable interest and actions of management setting the examples and the pace; (2) an incentive system using material awards for motivation. Both items together appeared to have successfully cleared many hurdles, giving the employees a more re spectful understanding of management's sin cerity. The intrinsic value of the awards was minute compared to the motivation pro duced by the message that enhanced the image of the company's position in the minds of the people. The communications' gap can be spanned. It is inexpensive, hut does re quire a good working knowledge of people.
One final item on communication has to do with perception. People are communicat ing with one another all the time in many different ways, and if we are perceptive we will pick-up the signals. Nature has endowed the human body with sensors in the nervous system tied circuit-wise into the five special senses and the mind. It is possible to develop, time, adjust, or otherwise improve our sen sors for optimum performance in many fields, including protection against damage or danger. Safety perception, unfortunately, is relatively undeveloped. Too many individ uals have not kept pace with the technologi
cal progress of mankind in general. It can
be said that an accident radiates its initial
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1970 National Safety Congress
influence long before the time of its occur rence, and this can be sensed and detected by early warnings--very often by prominent revelations well in advance of events that precipitate the action. Safety perception, therefore, is an excellent mode of safety communication ranking second in importance only to first-hand experience in the area of prevention capabilities. Once we learn the principal of perception, we can, through our special senses, detect a dividing line between go and no-go in many areas. Communication is a prerequisite for reaction..
Accident Causes
Research reveals that accidents are usually made long before they occur and depend only on the dreaded coupling of events or conditions to trigger them into some form of uncontrolled release of destructive energy that strikes an unsuspecting target Some of the ingredients involved are: poor safety perception; attitudes; training; lack of in terest; neglect; carelessness; day dreaming; and mental voids.
Some classic examples are:
1. High wind--gale. Wing damage by air craft being blown into cabin service van. Probable causes: unpreparedness; poor ap praisal/alertness; compliance failure (no brakes).
2. Aircraft towed into loading bridge. Windshield damage by boom. Probable causes: taking for granted different posi tions for makes of aircraft.
3. Aircraft struck lavatory cart. Probable causes: mental void or daydreaming.
Two things that cause accidents are the safety perception and value perception of people. Both are related to problems of communications. Safety perception, as I have indicated, is our sensors and mind at work in detecting pre-accident warnings. Value perception deals with our sense of values, that type of judgment, wherein we may take a very great risk for very little gain or save a few seconds and lose a life. This can be called the book value of safety.
There is an interesting story of how the New York Parkway Police caused a slow down to get recognition for their labor ne gotiations. They were really on the ball with their super-enforcement--and what happened? An accident reduction of 500 per cent In
the first four days of operation, there were only six accidents as opposed to 35 normally for this period. They exposed themselves and the people and their regard for regula tion and the writers of the so-called book who often throw many things in to look good but which sometimes are impractical or unworkable. Accidents don't happen; they are caused.
Cost
We collect our hard-earned dollars from the brains and sweat of many people, put them in the profit sack for well-planned dis tribution, then "whamo"--we tear into the sack by an accumulation of unsafe acts and neglect. Profit is lost. Who is to blame? To use the old Lindbergh pronoun for emphasis, "We"--management. If we are good pro fessional managers (and that is what we get paid for) we should significantly reduce or eliminate this profit bleeding.
In our reference to values, we often turn to the so-called "book" as some sort of catalog for the economic worth of a com modity or product and generally label it simply, "the book value." There have been attempts to use the safety guide book for ulterior motives associated with economic gain. This has shown up in public promi nence as strategic slow-downs designed to focus attention for sympathetic recognition. One example of this was the air traffic con trollers' slowdown. Another was the Park way police super-enforcement mentioned earlier, the affects of which were enlighten ing from a safety point of view. This ex perience actually exposed the sense of values of people on both sides of the fence. On the one hand, we have a human reaction for conformance; not for personal benefit of self protection or preservation, but simply for fear of materia] penalty. On the other hand, we demonstrate a delinquency of en forcement that obviously existed for some time, by another human peculiarity--toler ance or forgiveness of violation to project
or enhance a "nice guy" image. We have a moral duty to abide by regulations designed
to protect and an even greater moral duty to enforce them.
There are two very important managerial factors to consider here:
1. The book had better be right and work
able so there is no impediment for progress
24
Air Transport Section
or safety in whatever optimization we deter mine. Then when we go by the book, as we should, it will be a gain, not a penalty.
2. Administration and enforcement is our undeniable responsibility. We cannot be too generous or forgiving of the many unsafe acts about us or unsafe working conditions within our power to correct
Investigation I believe that good investigations are the
springboards for safety improvement. We have learned through some intensified in vestigation that some human behavior prob lems are the nucleus of personnel errors, and that they very often are the root of accident causes. When we conclude an in vestigation with human error, failure to use sufficient caution, carelessness, and other reasons of this type, we have failed to probe deep enough to really find out why.
If we don't, we may be dealing with an effect rather than a cause--of little value in preventing future incidents. In other words, we have not defined our problem very well and will not be too successful in solving it. This is not easy, and human behavior is the spawning ground for most of problems.
Let me give an example of what good investigation can do for you. This has to do with deceptions, a common booby trap that has given us trouble many times; in fact, if we considered all of our reports in this area we could come to the conclusion that people are stupid. Such is not the case. In one in vestigation we documented what we felt was the problem, and it deals with the deception phenomena. An excerpt from the analysis and conclusion of tire report reads:
"If, in the investigation of this accident, the Board was totally confined to the facts in this case, it could be reasonably concluded that the accident was caused simply by a human error or failure to see and use suffi cient caution while driving around an air craft. Actually, this case and the problem are not that definitive or that easily dis missed, and the Board recognizes an obli gation of greater depth in the investigation, fortified with the knowledge that too many accidents of this nature have accrued for it to be accidental. It is not until we relate or associate this call with others that a pattern
is revealed. Afer some study an observation is made. The following is believed to be valid, but in no way should bias a respon sibility for alertness and caution:
"1. There is a perceptive void or block on the part of a vehicle operator when making a turn around cither with the tail or the nose of the aircraft and the wing is not seen until after it is too late.
2. The rotational path around the tail is more critical or deceptive than the turn around the nose, due to the wing sweep back.
3. Operators of various skill levels have been exposed and entrapped, and the vehicles involved in previous accidents run the gamut from small tractors to taxiing aircraft
4. The deception is more critical at night when ramp light shadows exist and/or vision is obscured by a dirty windshield.
"It is the opinion of the Board that, unless recognition and heed is given to the phe nomena, accidents of this nature will con tinue and are very serious. It is recom mended that special emphasis be placed on this in the operator's indoctrination, coach ing, and supervising and that all rotational paths around aircraft be forbidden."
The axiom can be simply stated: A vehicle operator working a rotational turn around one of the four protruding extremities of an aircraft is subject to a sight void with relation to the other protrusions and, depend ing on light condition, speed, and geometry of turn, fails to recognize proximity until often it is too late for evasive action or effective braking. Approach to wing trailing edge outlines arc seemingly more critical and deceptive.
Solution: forbid all rotational arc turns around aircraft through media of training, supervision, and audits until the habit is broken. Substitute square turns. Establish this as a driving rule around ramp areas. Watch for and deal with offenders. Insist that people see the proverbial "hole in the screen door."
Conclusion
As I said at the beginning, "Few will disa gree that safety is a wonderful thing and
25
1970 National Safety Congress
no airline should be without it. . . . Even though we know our responsibility in lead ing others to the promised land, we don't know which road to follow." We think we are on the right road.
We dig a little deeper in our investiga tions.
We increase our values concerning people. We recognize the importance of commu nication.
We increase the frequency of our moni toring.
We increase the administrative pressure on those who should be doing the job.
OFFICERS OF THE
AEROSPACE SECTION
NATIONAL SAFETY COUNCIL 1970-71
General Chairman--W. C. Applegate, Corporate Director of Safety and Industrial Hygiene, The Boeing Co., Seattle, Wash.
Vice Chairman--E. G. Troutman, Accident Prevention Administrator, Westinghouse Electric Corp., Astronuclear Laboratory, Pittsburgh, Pa.
Secretary--Robert S. Rainey, Chief, Health and Safety, The Boeing Co., New Orleans, La.
Newsletter Co-Editors--R. W. Kenney, Supervisor, Industrial Safety, Vought Aeronautics Co., LTV Aerospace Corp., Dallas, Tex.; J. W. Richardson, Safety Supervisor, Missiles and Space Div., LTV Aerospace Corp., Dallas, Texas
Engineering Committee--J. J. Molloy (Chairman), Group Director, Industrial Hygiene and Safety, North American Rockwell Corp., Aerospace & Sysiems Group, El Segundo, Calif.; Colonel William Cameron, III, Armed Services Explosives Safety Board, Department of Derense, Washington, D. C; E. B. Cassler, Mgr. of Safety, Hercules Incorporated, Bacchus Works, Magna, Utah; Joseph W. Deaver, Safety Engineer, Trans World Air lines, Inc., KSC, Fla.; Richard W. Gott, Division Manager of Safety, Hercules, Inc., Wilmington, Del.; Richard K. Johnson, Manager, Industrial Safety, North American Rockwell, Downey, Calif.; Ernest Levens, Corporate Director of Safety, H464, McDon nell Douglas Corp., Santa Monica, Calif.; George E. Slight, Safety Officer, U. S. Naval Ammunition Depot, Crane, Indiana
Membership Committee--James D. Parmiter (Chairman), Manager, Safety and Industrial Hygiene, The Vertol Div., The Boeing Co., Philadelphia, Pa.
Education & Training Committee--C. W. Bates (Chairman), Administrator, Fire and Acci dent Prevention, Westinghouse Electric Corp., Cheswick, Pa.; W. J. Reitter, Director of Safety, Delco Electronics Div., General Motors Corp., Milwaukee, Wis.
Industrial Hygiene Committee--H. M. Donaldson (Chairman), Director of Industrial Hy giene, The Brush Beryllium Co., Elmore, Ohio; J. M. Richardson, Safety Director, Sperry Rand Corp., Shreveport, La.
Program Committee--Donald C. Robertson (Chairman), Manager, Industrial Safety, Gen eral Electric Co., Cincinnati, Ohio; E. M. Scaggs, Safety Dir., Semiconductor Products Div., Motorola, Inc., Phoenix, Ariz; Howard Grosvenor, Personnel Services Manager, Rohr Corp., Chula Vista, Calif.
Off-The-Job Safety Committee--Al Heeseman (Chairman), Manager of Safety, Wyle Laboratories, Norco, Calif.; Pete Pena, Chief Safety Engineer, Lockheed Missiles and Space Co., Vandenberg AFB, Calif.
Military and Government Agency Representatives--Colonel William Cameron, III (Chair man), Armed Services Explosives Safety Board, Department of Defense, Washington,
27
D. C.j A. R. Evans, Js., General Safety Officer, Naval Air Systems Command, Navy Department, Washington, D. C.; E. S. Howarth, Chief, Ground Safety Branch, Hq. AFSC, Andrews Air Force Base, Washington, D. C.; J. E. Powell, NASA Safety Office, Manned Spacecraft Center, Houston, Texas; H. M. Roylance, Division Director of Safety, Code ORD-048, Naval Ordnance Systems Command, Washington, D. C.; Donald KeiGher, Chief, Industrial Safety Branch, NASA Headquarters-Code DY, Washington, D. C. Long Range Planning Committee--*J. M. Durham (Chairman), Safety Director, Martin Marietta Corp., New York, N, Y.; D. A, Frasier, Supervisor, Accident Prevention, Westinghouse Electric Co., Marine Division, Sunnyvale, Calif.; Ernest Levens, Cor porate Dir. of Safety, H464, McDonnell Douglas Corp., Santa Monica, Calif. Nominating Committee--*J. M. Durham (Chairman), Director of Safety, Martin Marietta Corp., New York, N. Y.; W. C. Applegate, Corporate Director of Safety and Industrial Hygiene, The Boeing Co., Seattle, Wash.; E. G. Troutman, Administrator of Accident Prevention, Westinghouse Electric Corp., Astronuclear Laboratory, Pittsburgh, Pa. Members At Large--W. W. Allison, Safety Consultant, Sandia Corp., Albuquerque, New Mexico; Quay Cox, Chief, Safety and Security, Gates Learjet Corp., Wichita, Kan.; *H. Jack Stone, Chief, Safety and Industrial Hygiene, Lockheed Missiles and Space Co., Sunnyvale, Calif.; E. V. Sisul, Supervisor, Safety & Medical Departments, McDonnell Douglas Corp., Lambert Field, St Louis, Mo. Staff Representative--Theodore J. Worhol, National Safety Council, 42S N. Michigan Ave., Chicago, III. 60611 Past General Chairman
28
OFFICERS OF THE
AIR TRANSPORT SECTION
NATIONAL SAFETY COUNCIL 1970-71
General Chairman--Wm. M. Geraghty, Staff Mgr., Base Safety, United Air Lines, Inc., Maintenance Base, San Francisco International Airport, Calif.
Vice Chairman--W. L. Dai.len, Supervisor, Prop. & Insurance, Air Canada, Montreal, Que., Can.
Secretary--B. M. Kifikas, Aviation Ground Safety Consultant, Hartford Accident & In demnity Co., Chicago, 111.
NcivslcUcr Editor--R. B. Marshall, Aviation Supervisor, Insurance Co. of North America, Woodstock, 111.
Research & Engineering Division--0. R. Willingham (Chairman), System Dir. of Industrial Safety, National Air Lines, Inc., Miami International Airport, Fla.; William H. Cooper, Director of Safety, Marriott In-Flight Services, Washington, D. C.; Robert J. Ferris, Mgr., Industrial Safety, Maint. & Eng. Dept., Eastern Airlines, Inc, Miami International Air port, Fla.; Richard E, Glaze, Mgr., Ground Safety, United Air Lines, Inc., O'Hare International Airport, Chicago, IIL; J. J. Kolchin, Casualty Loss Control Adm., Alex ander & Alexander, Inc, New York, N. Y.; Charles S. Morris, Engr., Parker & Co. Int'l., Inc., New York, N. Y..; J. J. Mulcahy, Maintenance Support & Safety Engineer, Air Lingus, Dublin Airport, Ireland; James H. Skitt, Mgr., Safety, Western Airlines, Inc., Los Angeles, Calif.
Industry Relations Division--*Ralph J. Dee, Ground Safety Engr., United Air Lines, Inc, Chicago, 111.
Education & Training Division--Stanley P. Ochmanski (Chairman), Customer Services, 'Safety Services-MIAPS, Eastern Airlines, Inc., Miami International Airport, Fla.; Robert Bate, Supvr. Ground Support, Air Canada, Montreal, Canada; R. E. Breiling, Mgr. Engineering Dept. & Chief Pilot, Associated Aviation Underwriters, New York, N. Y.; R. B. Marshall, Aviation Supervisor, Insurance Co. of North America, Woodstock, 111.; Donald A. Wilson, Vice-President, Rollins Burdick Hunter Co., Chicago, 111.
Air Force Representative--Lamar Renfro, Chief, Ground & Explosive Safety Branch, Hq,, MAC (MAIIGSC), Scott AFB, Illinois
Airline Pilots Association Representative--Capt. Don Heine, Airline Pilots Assn., Washing ton, D. C.
Navy Representative--Vacant
Membership Committee--Peter Anderson (Chairman), Ground Safety Officer, British Overseas Airways Corp., London Airport, Hounslow, England; Robert F. Farrell, U. S. Aviation Underwriters, Inc., New York, N. Y.
Nominating Committee--*G. T. Murray (Chairman), Supervisor, Ground Safety Dept., American Airlines, Inc., LaGuardia Airport, Flushing, N. Y.; *Ralph J. Dee, Ground
29
Safety Engr., United Air Lines, Inc., Chicago, 111.; *Leonard J. Kowalski, Safety Engr., Trans World Airlines, Inc., J. F. K. International Airport, Jamaica, N. Y.
Program Committee--*G. T. Murray (Chairman), Supervisor, Ground Safety Dept., Ameri can Airlines, Inc., LaGuardia Airport, Flushing, N. Y.; Wm. M. Geraghty, Staff Mgr., Base Safety,, United Air Lines, Inc., Maintenance Base, San Francisco International Airport, Calif.; *Leonard J. Kowalski, Safety Engr., Trans World Airlines, Inc., J. F. IC International Airport, Jamaica, N. Y.
Statistics Committee--'`Dale Estell (Chairman), Safety Engr., Trans World Airlines, Inc., Los Angeles International Airport, Calif.; Jack McCarthy, Manager, Loss Con trol, Universal Airlines, Detroit-Willow Run Airport, Mich.; Otto Pavelcik, Mgr., Loss Prevention Dept, Liberty Mutual Insurance Co., Kansas City, Mo.
Maintenance' & Servicing Committee--J. D. Miller (Chairman), Gen. Foreman, Trans World Airlines, Inc., J. F. K. International Airport, Jamaica, N. Y.
Long Range Planning Committee--*Howard H. Warzyn (Chairman), Mgr., Safety En gineering, Trans World Airlines, Inc., Kansas City, Mo.; John Angelocci, Ground Safety Dir., Universal Airlines, Inc., Willow Run Airport, Ypsilanti, Mich.; *Wm. A. Beirne, Jr., Asst Vice-President, Alexander & Alexander, Inc., New York, N. Y.; William C. Bogane, Director of Safety, Continental Airlines, International Airport, Los Angeles, Calif.; *Leonard J. Kowalski, Safety Engr., Trans World Airlines, Inc., J. F. K. International Airport, Jamaica, N. Y. 11430
Overhaul Base Committee--*1$. L. Christoffel (Chairman), Safety Representative, United Air Lines, Inc., San Francisco International Airport, Calif.; *Hugh H. Butler, Safety Administrator, Eastern Air Lines, Inc., Miami International Airport Fla.; Wm. M. Gblaghty, Staff Mgr, Base Safety, United Airlines, Inc, San Francisco International Airport, Calif.; Mack D. Hay, Specialist-Industrial Safety, American Airlines, Inc., Maintenance & Engineering Center, Tulsa, Okla.; *R. L. Potter, Mgr, Ind. Safety Maintenance & Engineering Center, American Airlines, Tulsa International Airport, Tulsa, Okla,; M. Chain Robbins, Manager, Safety & Industrial Hygiene, The Boeing Co, Seattle, Wash.
Airport Operators Committee--J. P. Dunne (Chairman), First Deputy Comm, of Aviation, Dept, of Aviation, O'Hare International Airport, Chicago, III.; Leo F. Duggan, Vice President, Technical Affairs, Airport Operators Council International, Inc, Washington, D. C.; Henry L. Moeller, Safety Supervisor-Aviation, The Port of New York Author ity, New York, N. Y.
Members at Large--*H. A. Kushmann (Chairman), Staff Asst Comp. & Claims, Base Safety, United Air Lines, Inc, Maintenance Base, San Francisco International Airport, Calif.; *Dale Estell, Safety Engr, Trans World Airlines, Inc, Los Angeles Inter national Airport, Calif.; *R. L. Potter, Mgr, Ind. Safety Maintenance & Engineering Center, American Airlines, Inc, Tulsa International Airport, Okla.
Staff Representative--]oseph H. Vansickle, Industrial Dept, National Safety Council, 425 N. Michigan Ave, Chicago, 111. 60611
Past General Chairmen
30
PLAN
NOW TO ATTEND
THE
1971 NATIONAL SAFETY CONGRESS OCTOBER 25-2S, 1971 / CONRAD HILTON HOTEL, CHICAGO
1972 The Congress is always a big week, a worthwhile week for the 13,000 safety people who attend.
At the 71 Congress you can meet other safety people, with thesame problems and responsibilitiesasyourself.
1973 You can exchange views and ideas on accident preven tion, health, hygiene, and fire prevention ... on safety in industry, traffic, school, at home and on the farm.
You can see the largest of all safety equipment exhibits atthe Congress... an opportunity foryou to make well-
1974 informed buying decisions for your company. This four-day educational program, planned and pre sented by the National Safety Council, can be your most thought-provoking, most worthwhile safety expe rience in 1971.
Make plansearlytoattendthe 1971 Congressand bring the other people in your organization who have safety responsibilities.
FUTURE CONGRESS DATES
1971 1972 1973 1974
October 25-28 Oct. 30 - Nov. 2 Oct. 29 Nov. 1 Sept. 30 - Oct. 3
NATIONAL SAFETY COUNCIL
425 NORTH MICHIGAN AVENUE CHICAGO, ILLINOIS 60611
National Safety Council
A Membership Organization Dedicated to Protecting Life and Promoting Health
March 21, 2001
Baron & Budd, P.C. The Centrum 3102 Oak Lawn Avenue, Ste. 1100 Dallas, TX 75219-4281
To Whom It May Concern: The attached records are kept and maintained in the regular course of business of the National Safety Council, and it is the regular course of business of the National Safety Council to keep and maintain the attached records. The attached photocopied material is an authentic reproduction of an original file copy of: NATIONAL SAFETY COUNCIL CONGRESS TRANSACTIONS 1970, VOLUMES 1-5, 7-23. 25, 27,28. National Safety Council, Chicago, 1L.
Respectfully,
Robert J. Marecek Manager, Library
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