Document B880aZjeQmgm2La637evrqvB8
I-IS4 (WM)
f-
\
to M. W. Williams (lO)
at Piscataway
pxom h. B. Carr
at Flemington
Subject GELATIN FOR PROMINSA
Reference:
Memo, MWW to HBC,
dated 8/27/69, titled Gelatin Sample
dDaattee
copy to
October 30, 1969
As requested in the referenced memo, two gelatin samples from Prominsa designated as Duche "A" and Duche "B" have been evaluated as possible substitutes for Atlantic Gelatin's product. Quality Control has completed normal specification tests and has obtained additional characterization test data through arrangements made with Atlantic Gelatin. The results of this testing are shown on the attached table.
Conclusions based on this data and on discussions held with Polymerization Research and Process Development are as follows:
1. The two samples apparently are the same type but show con
siderable variance in particle size (46$ versus 11$ +4o).
2. With an adjustment in particle size, the Mexican gelatin would be a suitable substitute for the Atlantic 275A product.
3. While the Mexican gelatin may be substituted for Atlantic 275A gelatin, it is not suitable as a total replacement of the gelatin utilized in Tenneco copolymer formulations for the following reasons:
a. Tenneco Plastics prepares a 1:1 blend of 225B (B type) and 275A (A type) gelatins. Prominsa currently receives a 1:1 preblend from Atlantic. To our present knowledge, a B type gelatin is not produced in Mexico.
b. This 1:1 blend of A and B type gelatins is required in Tenneco copolymer formulations to assure that a proper balance of isoionic pH is maintained in the protective colloid during the course of the polymerization. The polymerization formulation will initially have a pH in the 6.5 to 7.5 range. As hydrochloric acid is'liberated during the course of the polymerization, the pH will drop off to approximately 4 at the completion of the polymerization. As shown in the data, the 1:1 blend of type A and type B covers this pH range and assures that protective colloid properties and hence control of particle size is maintained throughout the polymeriza tion. Specifications for the 1:1 blend are listed under Process Requirements in the table of data.
COLORITE 016331
\ M. W. Williams (lO)
-2-
October 30, 1969
c. As a demonstration of the importance of isoionic pH balance, the pilot plant conducted experiments in February, 1968 utilizing different levels of Grenatina DEIA Type A gelatin in the 389 copolymer formulation. The resulting resins were lower in bulk density than 389 resin made with the 1:1 blend of A and B type gelatins,(25 to 32 versus 39 to 46 required). This resin was unsuitable for customer handling and pro cessing requirements.
The overall conclusion of this evaluation is that Prominsa should maintain a 1:1 blend of A and B type gelatins in their copolymer manufacture in accordance with the specifications shown in the table of data. The purchase of Atlantic's preblend will give assurance that this necessary requirement is met. An alternative solution would be to import the type B gelatin from Atlantic until a domestic source is available and then blend it with the Gelatina Duch type B gelatin.
HBC:em Att.
H-8. Cuuu
H'. B. Carr
COLORITE 016332
TEST RESULTS
pH 1\ % aqueous solution)
% Volatiles, Max. (30 min. @ 105C)
Contamination, Max.
Screen +40, % Max.
Bloom AOAC (run by Atlantic)
Viscosity, Mps. (run by Atlantic)
Isoionic pH* (run by Atlantic)
Ash, % Max. (run by Atlantic)
Gelatina Duehi "A"
4.6
6.9
17 46 270
, 51.0
8.2
0.39
Gelatina Duche "B1
4.2
4.1
26 11 275
55.5
8.3
0.45
Atlantic 225B Spec.
5.5-6.4
12.0
50 5 22515
535.0
4.7-5.1 1 \
Atlantic 275A Spec.
4.2-4.8
11.0
50 5 2755 535.0
' 7.0-9.0
11
Process Requirement
1:1 Blend Spec.
4.9-5.7
12.0
50 5 26515
535.0
5.2-5.6
1
COLORITE 016333
*Isoionic pH is the pH of dialyzed and ash free gelatin in water. It is in the same pH range as the isoelectric point which is the pH at which the net charge on the gelatin is zero. At'pH values lower than the isoionic pH, the gelatin will have a different surface charge which will drastically alter its protective colloid properties.