Document 9Jeb491p7zwN2nVJe9w8xQ6w3
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Draft TL Vfor P VC Dusts The Sapphire Croup Inc February 4, 2002
DRAFT TLV DOCUMENTATION FOR POLYVINYL CHLORIDE (PVC) DUST
Preparedfor: The Vinyl Institute
Prepared by: The Sapphire Group, Inc.
Beachwood, OH and Dayton, OH
February 4, 2002
ABDOOO19432
Draft TL Vfor PVC Dusts The Sapphire Croup, Inc February 4, 2002
PVC Dust
CAS Number 9002-86-2
Synonyms chloroethene polymer, ethylene chloro-polymer, chloroethene homopolymer, polychloroethylene, vmyl chloride polymer
Molecular formula (C2-H-Cl)n Structural formula (-CH=CCl-)n
TLV-TWA To be determined
A4 - Not Classifiable as a Human Carcinogen
Summary
PVC dusts are particulates generated from PVC resin prior to compounding with other agents The size of the particulates, which determines its deposition, clearance, and ultimately its toxicity in the lung, is strongly dependent upon the polymerization process used during resin synthesis The majority of the PVC produced in the US occurs by a suspension polymerization method which results in particle sizes that are generally too large to be respired Ammal and epidemiology data indicate that the lung is the primary target organ affected by exposures to respirable dusts Prolonged exposures to high concentrations of PVC dusts can overwhelm the clearance mechanisms of the lung, resulting m a benign pneumoconiosis In this condition, PVC dust particles can be found in alveolar macrophages, and may be associated with small decrements in pulmonary function, an increased frequency ofcoughing or wheezing, and an increase in the prevalence of small opacities visible upon chest radiography
Chemical and Physical Properties
At room temperature, PVC is an odorless solid plastic that can be colorless to amber in color Chemical and physical properties for PVC dust are listed below (HSDB, 2001, Hams and Sarvadi, 1994)
Molecular weight 60,000-150,000 (average) Melting Pomt 212-310C Density 1 406 Refractive index 1 54
Solubility High molecular weight PVC soluble in cyclohexanone, methylcyclohexanone, dimethyl formamide, nitrobenzene, tetrahydrofuran, isophorone, mesityl oxide, low molecular weight PVC soluble in dipropyl ketone, methyl amyl ketone, methyl isobutyl ketone, acetonylacetone, methyl ethyl ketone, dioxane, methylene chloride
Decomposition products When heated to decompose, PVC can emit toxic fumes of hydrogen chloride and phosgene
One of the key properties that impacts its kinetics and toxicity of PVC dust is particle size The particle size distribution for PVC dusts differs greatly from one resin to another, and depends upon the polymerization process used to make PVC resin The two primary polymerization methods include (1) suspension polymerization, which accounts for approximately 96% of U S production, and (2) emulsion polymerization, which accounts for approximately 4% of U S production (VI, 2000) Resin particles generated by the suspension methods are generally large in diameter (50 to 200 um) (Hams and Sarvardi, 1994), and as such the majority are not considered to be respirable Resin particles generated by the emulsion method generally have a much smaller diameter (0 05 to 30 um) (Hams and Sarvardi, 1994), and are therefore more easily respired [VI ANY ADDITIONAL INFO ON PARTICLE SIZE DISTRIBUTIONS WOULD BE USEFUL, KEEP IN MIND 0 1 UM SERVES AS ACGIH'S REDLINE VALUE FOR ULTRAFINE PARTICLES IN THEIR PNOS GUIDELINE]
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PVC dusts may contain one or more additives or
impurities that may affect its toxicity For example,
vinyl chloride monomer (VCM), a known human
cancinogen, is present m PVC resin However, the
levels of VCM contained in PVC resin has changed
substantially over the past 30-40 years Prior to 1975,
residual VCM levels of 1,000 to 2,000 ppm were
commonly detected in PVC resin (Clayton, 1977,
Burgess, 1982, USFDA, 1986) Efforts to reduce the
levels of residual monomer by improved stripping
techniques resulted in levels below 5 to 10 ppm in
1975-1976 A recent survey of four PVC resin types
revealed residual VCM monomer concentrations
ranging from 0 09 to 3 ppm, with arithmetic means
ranging from 0 32 to 1 45 ppm (VI, 2000) PVC dusts
may also contain one or more surfactants used to
facilitate the polymerization process, such as sodium
lauryl sulfate [VI ARE THERE OTHERS WE
SHOULD CONSIDER SPECIFYING9 SHOULD WE
INCLUDE INFORMATION ON RESIDUAL LEVELS
& HOW THEY HAVE CHANGED OVER TIME9]
Some in vitro studies have suggested that extractable
components (: e , surfactants) can contribute to the
cytotoxicity of PVC dusts at relatively high
concentrations (Richards et al 1975, Pigott and
Ishmael, 1979) Regardless, it should be noted that the
contributions to toxicity from either residual VCM or
surfactants are intrinsically included in the toxicity and
epidemiology studies that have evaluated PVC dusts
In this way, PVC dusts may be viewed as a simple
mixture
'
After synthesis, PVC resins may be shipped as pellets, powders, or liquid latex to other facilities where the PVC resin undergoes compounding with plasticizers, stabilizers, filling agents, flame retardants, biocides and/or pigments to modify the properties of the resin prior to forming a final product For this reason, compounded PVC may be viewed as a mixture that is considerably more complex than the original PVC resin The potential interactions of these agents on the toxicity of PVC dusts are not known For the purposes of documenting a TLV, the term "PVC dust'' is defined here to refer specifically to dusts generated from PVC resin, pnorto compounding Therefore, any TLV value derived for PVC dust is not necessarily protective of dusts generated from compounded PVC The need to assess individual additives within compounded PVC, by comparing concentrations to their individual TLV
Draft TLVfor PVC Dusts The Sapphire Group Inc February 4, 2002
values, should be considered on a case by case basis
Major Uses
The annual production of PVC in North America has been estimated to be approximately 15 billion pounds, and has generally been increasing at a rate of 5 to 6% per year (Lewis, 1999) PVC resins are used in a wide variety of applications Major uses of PVC resin (as a percentage of North American consumption) include pipes and fittings (47%), siding (15%) windows and doors (9%), flexible film and sheeting (7%), wire and cable coverings (4%), rigid film and sheeting (3%), flooring (3%), bottles (1%), and miscellaneous products (11%) (VI, 2001)
Animal Studies
Acute
Information regarding the acute toxicity of PVC dust following inhalation exposure is limited, and suggest that the respiratory tract is the principal target of toxicity following exposure to high concentrations of dust In rats exposed to 50 to 60 mg/m3 for one hour/day, for one to three days (geometric mean diameter = 1 2 um), some evidence of cellular proliferation was observed in the lungs (Snvastava et al 1980) This effect was resolved following a 30-day recovery period These results are in sharp contrast to the more severe effects (interstitial fibrosis and granulomatous lesions) which were observed in rats receiving the same delivered dose of PVC dust via intratracheal instillation (Agarwal et al 1978), suggesting that intratracheal instillation is not a suitable model for PVC dust delivery to the lung
Dermal application of PVC dust to rabbit ears, five days/week for two weeks, did not produce dermal lesions (Goh and Ho, 1988)
Subchronic
Limited information suggest that subchronic inhalation exposures to high concentrations PVC dusts are associated with effects on the lung Small lung lesions were observed in rats exposed to 10 mg/m3 PVC dust for six hours/day, five days/week for 15 weeks (Richardsetal 1981) TheauthorsconcludedthatPVC
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dust at this concentration was best characterized as a "nuisance" dust with weak biological activity
Chronic
Rats and guinea pigs exposed to PVC dusts (concentrations not specified) continuously for two to seven months at a facility where workers were exposed (Frongia et al 1974) developed lung lesions The response in exposed animals was characterized initially as an alveolar-lobular macrophagic reaction, more so in guinea pigs than rats, followed by the formation of granulomatous foci and septal thickening in the lungs
No indication of significant pulmonary disease was evident in rats exposed to 12 mg/m3 PVC dust (average diameter = 0 15 um) for seven hours/day, five days/week for seven months (Wagner and Johnson 1981) However, a slight proliferation of reticulin fibers was observed, and PVC dust particles were found in macrophages
Several species (rat, guinea pig, monkey) were exposed to 13 mg/m3 PVC dust (90% of particles with a diameter less than 1 5 um) 6 hours/day, five days/week for up to 22 months (Groth et al 1981) No fibrosis, cellular infiltration, or deficits in pulmonary function were observed in any species Aggregates ofPVC dust particles were found in macrophages in all three species, but were more numerous in monkeys The authors concluded that PVC dust produces a benign pneumoconiosis under the conditions tested
Lung inflammation and hyperplasia were observed in some rats exposed to either 3 2, 8 0, or 20 mg/m3 PVC dust (mean diameter =131 um) five hours/day, five days/week for eight months (Takenaka et al 1981) The lack of specific information regarding the dosedependency ofthe incidence or severity ofthese effects precludes defining a NOAEL or LOAEL value from this study
Genotoxicity Studies
No data were located regarding the potential genotoxicity of PVC dust
Reproductive Toxicity Studies
Draft TL Vfor PVC Dusts The Sapphire Croup, Inc February 4, 2002
No data were located regarding the potential reproductive toxicity of PVC dust However, a few epidemiology studies have evaluated reproductive endpoint in PVC workers (see Human Studies below)
Pharmacokinetic/Metabolism Studies
In rats exposed to 50 to 60 mg/m3 PVC dust (geometric mean diameter = 1 2 um) one hour/day, for one to three days, the authors noted that the lung retention rate was approximately 21 to 25 mg/hour (Snvastava et al 1980) PVC dust was present in the airways immediately following exposure However, the airspaces were free ofdust following a 30-day recovery period Some infiltration of PVC dust into lymphatics and epithelial lining of the bronchioles was evident
The alveolar clearance of PVC dust (median diameter = 1 3 um) was found to be increased over control rats (halftime=57 days) in a concentration-dependent manner in rats exposed to 3 3, 8 33, or 20 2 mg/m3, 25 hours/week for seven months (Muhle et al 1990) Halftimes of 71, 122, and 184 days were reported for the low, medium, and high concentration groups, respectively The authors attributed the impairment of alveolar clearance to dust overload In an analysis of these data, Yu and Rappaport (1996) were able to describe the clearance of PVC dust from rat lung in terms of Michaehs-Menten kinetics with a maximum rate of clearance (kmax) of 0 0089 day 1 and a lung burden at which the clearance rate is equal to one half of its maximum value (M,/2)of 2 9 mg/lung
Human Studies
A number of epidemiology studies are available for workers exposed to PVC dusts Like many epidemiology studies, interpretation of the results is limited due to the presence of confounders, lack of information on exposure, particularly historical exposures, and small sample size For the few studies in which exposure information is presented, the concentrations generally reflect levels present at the tune of study, and do not necessarily reflect historical exposure levels For this reason it is difficult to attribute any of the effects observed to the reported concentrations Collectively the epidemiology studies suggest that prolonged exposures to PVC dusts at high
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concentrations are associated with effects on the lung, including decrements in pulmonary function radiographic opacities, and subjective symptoms
Subjective symptoms (complaints of wheezing) were increased and pulmonary function parameters were lower in 70 Canadian PVC wire and plastic wrapping workers exposed to 8-hour TWA concentrations of up to 21 mg/m3 when compared to 48 controls (Ernst et al 1988) The authors suggested that there may be two different pulmonary reactions associated with exposure, including an obstructive and a restrictive defect
At a facility in Singapore, pulmonary function parameters (forced expiratory volume, FEV, forced vintal capacity, FVC) were lower, while radiological opacities and subjective symptoms (wheezing, chest tightness) were more frequent in 171 PVC compounding workers exposed to 0 2-1 55 mg/m3 PVC dust when compared to 48 controls (Ng et al 1991)
No difference in lung function was reported between 104 PVC coated fabrics and wall coverings workers exposed to 0 2-11 5 mg/m3 PVC dust when compared to 112 workers exposed to non-chlonnated solvents in the United Kingdom (Chivers et al 1980)
Twenty cases of pneumoconiosis were identified in a health survey of more than 1,216 Italian PVC production workers with exposures estimated to exceed 10 mg/m3 for at least five years (Mastrangelo et al, 1981)
Subjective symptoms (complaints of wheezing) were more frequent and pulmonary function parameters (FEV) were decreased in 24 PVC compounding mixers (mean exposure = 1 6 mg/m3) but were not significantly changed in 24 non-mixers (mean =04 mg/m3) when compared to 24 controls (Lee et al 1991)
Decrements in pulmonary function (FEV, FVC) were associated with PVC dust levels (mean shift levels up to 2 88 mg/m3), after adjusting for age, height, and smoking habit, in 818 workers at a PVC manufacturing plant (Soutar et al, 1980)
Decreases in pulmonary function (forced expiratory flow at 75% of FVC, FEF75) were associated with duration of exposure in 81 U S PVC resin workers
Draft TLVfor PVC Dusts The Sapphire Group, Inc February 4, 2002
(Gambleetal 1976) The authors estimated the rate of diminishing pulmonary function due to PVC exposure to be approximately 1% per year, after adjusting for age, height, and smoking
Duration of employment was associated with decrements in cross-shift lung function in 133 US vinyl sheeting and wall covering production workers compared to 41 controls (Baser et al 1985)
A significant increase in the prevalence of chest X-ray abnormalities was associated with duration ofexposure to PVC dust (concentrations not determined) in U S production plant workers (Lilis et al 1976, 1977)
The prevalence of pulmonary function impairment (decreased maximum mid-expiratory flow, forced expiratory flow) was correlated with duration of exposure in a health survey of 354 U S PVC polymerization workers, regardless of smoking status (Miller etal 1975)
Decrements in pulmonary function (FVC, FEV) were associated with duration ofexposure, after adjusting for height, smoking, and age (Siracusa etal, 1988)
With respect to reproductive endpoints, an increased odds ratio for spontaneous abortion (95% Cl = 1 0-5 1) was observed in Swedish women working in the PVC plastics industry (Ahlborg etal, 1987) Conversely, no increased risk of spontaneous abortions was found in Finnish women workers who process polymerized plastics (Lindbohm et al, 1985)
A large number of cancer mortality studies have been conducted on PVC production workers, but have generally been focused on exposures to VCM rather than PVC dust For this reason, these studies are not summarized here, but are included m the TLV documentation for VCM (ACGIH, 1997) Relative risk of breast cancer mortality was not significantly increased in female workers from 17 PVC fabrication factories (Chiazze and Ference 1981)
TLV Recommendation
[TO BE DETERMINED]
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Draft TL Vfor P VC Dusts The Sapphire Group, Inc February 4, 2002
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Draft TLVfor PVC Dusts The Sapphire Croup, Inc February 4, 2002
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Draft TLVfor PVC Dusts The Sapphire Group, Inc February 4, 2002
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G \Project\Vinyl Institute\master\reports\PVC TLV wpd
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TLV Recommendation
Draft TLVRecommendation The Sapphire Croup, Inc February 4, 2002
The quantitative data available for PVC dusts, including epidemiological and toxicological studies, from which a TLV could be derived are extremely limited Epidemiology studies, while providing suggestive evidence of pulmonary function changes, radiographical abnormalities, and subjective symptoms, generally do not provide adequate information regarding exposures to provide an adequate charactenzation of an exposure-response relationship Two animal studies which serve as potential candidates for deriving a TLV include (1) a study in rats, guinea pigs, and monkeys that identifies a chronic LOEL of 13 mg/m3 for benign pneumoconiosis without change in pulmonary function (Groth et al 1981), and (2) a study in rats that reports a concentration dependent increase in lung inflammation and hyperplasia following chronic exposure to 3 2-20 mg/m3 (Takenaka et al 1987) The strengths of the former study include its use of primates as one of the test species, thereby making the results potentially of greater relevance to human exposures The primary weakness of this study, however, is that only a single test concentration of PVC dust was examined The strengths of the latter study include the testing ofthree dust concentrations and the availability of kinetic information in a companion study (Muhle et al 1990), which could be used to assess the importance of lung burden and clearance in toxicity [VI WE HAVE ORDERED A FEW STUDIES CITED IN MUHLE ET AL , WHICH MIGFIT CONTAIN ADDITIONAL TOXICITY DATA WE EXPECT TO RECEIVE SHORTLY IF ADDITIONAL TOXICITY DATA FOR THE TAKENAKA STUDY ARE AVAILABLE, IT COULD IMPACT TLV RECOMMENDATION] The critical weaknesses of this study, however, include the lack of specific information regarding the incidence and/or seventy of the lung effects observed at each concentration, and the difficulties encountered when attempting to extrapolate information from rats, whose respiratory tract and breathmg patterns (obligate nose breathers) are fundamentally different from humans In our opinion, neither of these studies are well suited for denvmg a TLV
A tentative TLV value could be denved from the results of Groth et al (1981), however, confidence in the value would be considered low The LOEL value of 13 mg/m3, when divided by an uncertainty factor of 3 (3 for LOEL to NOAEL extrapolation, 1 for interspecies extrapolation), could be used to support a TLV of 4 3 mg/m3 An uncertainty factor of 3 for LOEL to NOAEL extrapolation is justifiable since no decrease in pulmonary function was reported in the exposed animals (Groth et al 1981) An uncertainty factor of 1 is considered to be appropriate for interspecies extrapolation smce the architecture of the respiratory tract and breathing patterns (ability to mouth breathe) m monkeys is similar to that for humans For this reason, depositional processes for PVC dusts are expected to be similar between the two species However, differences may exist between non-human
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ABDOOO19442
Draft TLVRecommendation The Sapphire Group, Inc February 4, 2002
primates and humans with respect to clearance rates A potential indicator of relative clearance between mammalian species can be made by comparing the relative volume occupied by macrophages in the alveolar region Macrophages comprise approximately 2 3% of the lung cell population m non-human primates (baboon), compared to 9 4% of the lung cell population in humans, indicating a 4-fold difference in favor of humans (CRC, 1995) Furthermore, the average volume of lung macrophage m humans is approximately 2 5 times higher than the corresponding volume in non-human primates (2,492 versus 1,059 urn3) (CRC, 1995) Together, these two factors suggest that when compared to non-human primates, pulmonary clearance of dust is expected to be greater m humans by a factor of approximately 10 (4x2 5) In this case, application of an uncertainty factor of 1 for mterspecies extrapolation can be considered conservative However, at least one review of lung clearance data across species has suggested that particle overloading might occur at lower concentrations in humans than other species (Kreyhng et al, 1990) [VI WE HAVE ORDERED THIS REFERENCE, WHICH IS CITED ACGIH PNOS DOCUMENTATION, SINCE IT COULD IMPACT THE TLV RECOMMENDATION] Under this alternative assumption, an uncertainty factor for mterspecies extrapolation greater than 1 would need to be considered
Currently ACGIH recommends a TLV of 10 mg/m3 for inhalable particulates and 3 mg/m3 for respirable particulates not otherwise specified (PNOS) (ACGIH, 2001) These TLV values are considered to be protective of "toxicity caused by physical overloading of the normal clearance mechanisms of the respiratory tract" (ACGIH, 1997) As such, use of these TLV values for exposures to PVC dusts is considered to be appropriate, and is supported by the tentative value of 4 3 mg/m3 derived above from the data of Groth et al (1981)
References
ACGIH 2001 TLVs and BEIs Threshold limit values for chemical substances and physical agents & biological exposure indices Cincinnati, OH American Conference of Governmental Industrial Hygienists
ACGIH 1997 TLV Documentation for particulates (insoluble) not otherwise classified (PNOC)
CRC 1995 CRC Handbook of Toxicology Edited by Derelanko MJ, Holhnger MA CRC Press
Groth DH, Lynch DW, Moorman WJ, et al 1981 Pneumoconiosis in animals exposed to poly (vinyl chloride) dust Environ Health Perspect 4 73-81
Kreyhng WG 1990 Interspecies comparison of lung clearance ofinsoluble particles J Aerosol Med 3(Suppl 1) S93S107
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