Document 99wRQk1NK7XrR77ybjYB1EDG7
EG 16 CODE RT-7A3-P PKG 2 51982 ____L2H38W
PROCESSES < ) RT-763--P <I)
< ' DATi~V" EST, WT.
~7l QT~NUMBER >'" LBS.
TYPED BY: JMH STANDARD HRS. ______
PUNCH B.I.P. LOT*s k S.w
1. saw*___(__s__h f:
LOTjrMMM-2 99M kSfir
^rtsaM&-3
US**
PREPARATION NOTES
APPROVED BY^ TINE
EQUIP HENT
I NAME: MONASTRAL RED B
5 PAGES
USE LBS
N-CODE ACC" LBS
PREP 1
1 I INSTALL TEMP & AMP CHARTS
2 I WEIGH +/-60O# OF RC-1/RC-3 BORAX SLUDGE
I FOR S3
3 I DIP LIQUID FROM SLUDGE & ADD TO CLASSIFIER
1 | INTAKE
I
1 4 I OBTAIN +/-200# CHOPPED ICE FOR S13-B
1
i1
1
1 )
1
1 1
I
HF 1 3 I SHOVEL 60Ov OF BORAX SLUDGE (EQUIVALENT TO
MILL 1 | +/-3e 100% BROAX) INTO HF MILL. NOTE; xo i i TOTAL WEIGHT INCLUDES LIQUID REMOVED IN S3, i 6 1 ADD
1 7 \ START COOLING WATER SPRAY 6 AGITATOR 1 8 ! STIR 3-3 MIN TO UNIFORMITY
..
1 9 I STOP AGITATOR & DUMP IN. NOTE: RECORD:
I | LOT, $100%, & * AS IS LBS " IN S35. 110 I STIR 3-5 MIN TO UNIFORMITY
111 | ADD IN 5-10 MIN WHILE AGITATING 112 1 IMMEDIATELY START MILLING CYCLE
$
113 | STIR FOR HOURS SHOWN BELOW MAINTAINING
1
I 38-42 AMPS & 110-130 DEG F,
J' N-7300-A LOT
MILLING HOURS
I ____ --,,
1 1 1 18 |
1 130 |
1
300 f
1
|<
834-B| 1
7500-A1 1
972--A |
0 O G
A. AFTER 1/2 HR MILLING ADD N-972-A OR TRICKLE IN WATER TO MAINTAIN 38-42 AMPS. DO NOT ADD N-972-A AT LESS THAN 10 MIN INTERVALS. RECORD ADDITIONAL N-972-A USED IN S35. B. IF NECESSARY, ADD N~57-A TO MAINTAIN
110-130 DEG F. . C. IF. CAKE FORMS, STOP AGITATOR, SCRAPE MILL WALL TO PERMIT HEAT TRANSFER,
D. RECORD NECESSARY DATA IN SI 9, 20, 35 AND PAGE 5.
NOVl 1982
UUI'HYK J UU NAME
ji-ru. f a u e m
DATE FEINTED:12/^1/ST
EQUIP MEN!
CLASS 14 3
15
PACE 2 OF 5
CG 16 CODE RT-763-P
(I)
" * .M..W* --w
I USE j LBS
DURING SI3 STIR, HOOK UP LINES FROM DORR CLASSIFIER TO V-TO. NOTE: FEED VALVE MUST BE CLOSED. OBTAIN TWO 55 GAL. DRUMS FOR S27.
| | j I
N-CODE 1 ACCT f LBS
------r.l---------
SHRIV |16 4I
1,
SET UP 20 PLATES EACH IN NO. 1 & NO. 2 SHRIVER THICKENERS
I
HF HILL
II?
I I 118
I
ADD 5-10 GAL, WATER TO HF MILL. CAUTION: I
TOO MUCH WATER WILL CAUSE CHARGE TO SPLASH |
OVER EDGE OF MILL.
I
STOP AGITATOR S. TURN OFF COOLING WATER.
MISC 19 RECORD:
6 CHG 1 DATE I TIME I DATE * I START I START I FIN
? -fP-v/.'/r
8 i0 frn 11 |/^7.^| yj flM Ut-Zl-m&Sfitft \
13 h i# or
14 r
i
20 RECORD ACCURACY ONCE PER SHIFT WHILE
MILLING:
I
| - I AM- I RE-
I
I
I | CHG METER| CORDER HT |RECORD
DATE|TIME| NO. AMPS | AMPS
#F I *F
I* 13? +3 4
is
SV-11 121 I ADD T0" (12.2G) WATER TO V-11 7 |22 | HEAT TO 140-150 DEG F FOR S24 II
:
I.
DUP050060429
YP I 763PMI PAGE 3
EQUIP MENT
| PAGE 3 OF 5 CG 16 CODE RT-763-P (I)
13/'i 4 .8
^3 | PUMP 2 CHARGES FROM HF MILLS TO VI3 OR VIA 2A I WASH OUT HF MILLS, WITH HEATED WATER FROM
I VII
23 | ADJ TO 24* <408G> AT 140-15 DEG F 26 \ IMMEDIATELY COOL TO 75-8 DEG F' 27 i RECORD DATE ON BOTTOM OP PAGE 5
DATE PRIN
12/01/,
USE " I N-CODE ACCT
LBS I
LBS
6X33
57-A
CLASS 9
28 I BACK WASH LINES FROM CLASSIFIERS TO V-13 OR I V-14
29 | PLACE 55 GAL DRUM UNDER SLUDGE DISCHARGE 6 | START MOTOR
3 I OPEN INLET VALVE & RUN V-13 DR V-14 THRU | CLASSIFIER TO V-1 AT 2.5-3.0 GPM
31 | WHEN DRUM CONTAINS +/-45G OF SLUDGE, CHANGE | DRUM, WEIGH & RECORD IN TABLE ON BOTTOM | OF PAGE 5
32 | WHEN V-13 OR V-14 IS MT, CLOSE FEED'VALVE i & BACKWASH LINE TO VAT FOR 1/2 MIN.
33 | OPEN FEED VALVE & DRAIN VAT TO CLASSIFIER,
| DO NOT WASH IN VAT. NOTE: 4 OR FEWER HF | MILL CHARGES MAY BE RUN FROM V-13 OR V-14
. | TO V-9 OR V-10, WITHOUT TREATMENT OR I CLASSIFICATION. RECORD: I CHARGE NO. ______ ______ ______ ______
MI SC 1
34 | REPEAT S'S 1-33 UNTIL 14 CHARGES ARE | COLLECTED. **#*CAUTION#**# AFTER 9TH CHARGE I WATCH VOLUME IN V-10.
|#*#*CQNTINUE TO NEXT PAGE FOR CHART#****
l
-* -r
(
1 f
/
t
/
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COMTYP JOB NAME <= 16RT763Pr;I PAGE 04
EQUIP MENT
j PAGE 4 OF 5 CG 16 CODE RT-763-P
DATE PRINTED:12/01/St
I USE | N-CODE l ACCT
<I> I LBS |
' .1 LBS
MI SC 11
33 I CHARGE OUT RAW MATERIALS BELOW
I
II RECORD
7
I I SLUDGE I f
INI
CHGI MILL IN834|AS I * I
NO* I NO. I $ MS 11OOZ|
N-7500-A
* I IAS 100%| % IIS
I-
I I IOPTR| IN57AI * |
/I
3k. X \J t
3 I. / i fa
?!
/It 2
%<
/3a JTUor
L> i i i tS' J j .sL. j
.B/3ooy'mfct&y&Be&- 2/ 3/<71/AJ
j I*i II % b&o 13S> lj<0 U)i 1,5 ^ L- I,
io\3L 11 ?
\** \iJLz3 i!t* $H \i$
972-A
834-B
7500-A /M?P
57-A
1t I i 12 I * IS I i
H I 3L I
ft
L? ) ?i/<I{ j o |
13 a
|i
i/pr
M*
j f**
Mi s*+ 4* -1M3 m**&\-ltMt\1U1
&o \\ht-tCf\\
\3 /$
o*
|i/V3
,
J 9/`19 / I
I / ^ \m I
/ 3 iff ^ / 3 k 3/
TOT I
36 I ENTER RAW MATERIAL TOTALS IN "ACCT LBS* COLUMN
} HEAT V-10 TO 150-16O DEG F
(Vs ' ' \
'^-XA
JMP V-10 TO V-9 CAUTION DO NOT OVERLOW V9I
ART AGITATOR
I
ADJ TO +/-50 * MAINTAINING 150-160 DEG F .1
SE IN V-10 & V-10 LINES
I
CIRCULATE THRU SHRIVER THICKENERS TO 50" |
U<2220G) AT 150-160 DEG F
J) . |
*4<We C0RD: START DATE/m7TIME^^/W0L:CI^ "I
4*><iRCULATE UNTIL EFFLUENT REACHES 4000 OHMS I
| RECORD : FINISH DATSd^f TIHE/j W^/
I
I OHM$4fc9Sfe PH_~___ <8*4-9*0) f' I
I TIME I
L____I_____ I
.1.
_______ I..
I OHMS I____ I,
I.
I.
it ime i/c n x i.
I_.. . I
I OHMS fadJ#I.
I_.
.1____ 1
|NOTE: AFTER 16 HRS WASHING TAKE OHM READINGS|
|EVERY 4 HRS
I
SHUT OFF WATER 6 STOP CIRCULATION PUMP
|
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C&4 MTY-P JOB NAME'
JF'HI PAGE 03
EQUIP I I MEN! \ I' PAGE 5 OF 5 CG 16 CODE RT-763-P
-----1 V-201 I^^P^DHP V-9 TO V~21
14 WASH IN V-9 WITH MIN AMOUNT OF WATER
DATE PRINTED:12/01/31
I USE I N-CQDE (I> I LBS I
---------- 1-------------- ----------------- ---
II 1I
ACCT LBS
y-9 TO" (450G) WATER INTO V-9 TO 158-162 DEG F
RECIRCULATE THRU SHRIVER THICKENERS FOR 15 MIN OR UNTIL EFFLUENT IS CLEAR
ADD & STIR 10 MIN TO DISSOLVE
30* <366G) WATER INTO V-304 & TURN ON AGITATOR ADD & STIR TO DISSOLVE FOR S55
I 314 | 707-B 314
i I
206 3-A 206
304 INTO V-201 IN 5^0-MIN TIR I MIN & RECORD: PH_<SV_<8.3-8.9) FLOOD TO 88* (5210G) & STOP AGITATOR
FIN OPTR
VOLUME
I FINAL
UNIT I FINAL! TEMP
.1 I
N--57 USED
! I SLUDGE | CLASS |
r
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