Document 93LNmGBqRgeVgqxOQdzwbgYk5

S . V 2'4 6 J1TM -- < MANUAL ) CG 04 CODE KO-909-D PKG Jti. 1982 DATE F2H78 ~LOT~HUMiER~f,< STD . HRS. ctf' CODE' 01 YC-16-B 01 YC-16-B . 01 YC-16-B 01 ,* TIME _ ZZZZi PQ LOT ^ LBS 9# pun 93 $Ss*ziL> 93 - 73 6*1472 3<oo DATE PRINTED Of t PROCESSES < > KO-909-D <C) < )' . < ). \\ () APPROVED 7BY' FWP 03/25/82 JOB NAME ( )' O4KO909DMC EST. WT. 5243* LBS, REQ. NO.<// NON-BLEEDING EQUIP I .NAME : `KROLOR" ORANGE Y USE ACCT LBS NCODE LBS I BEFORE USING SV, MAKE SURE THAT N-28-D LINE . L^'IF ANY IS BLANKED OFF,. * 211 1 -T RUN 6"<990 G> WATER IN V-211 . SET AGITATOR ON LEHIGH SPEED 208 2>n/TJurfftIiGH IN DRUM AND POUR IN 3 *T DUMP IN AND STIR 5 MINS. Q.% HI? .01 2S& 480 32-D 7JTX50 IYC1SB- J RECORD; START__Lmm f in __z: ADJilS^TO 75* <1275 0) T-&iZ *NOTE: VOLUMES HIGHER _J_TM___ ti--- \JPtfm 75' MAY CAUSE DUSTING IN EXHAUST HOOD. - S^T WITfcL AGITATOR ON LOW SPEED PUMP V-211 THRU 10MOG AT 2800-3200PSI INTO V-208 Wi*6""V-211 MTY,WASH COLOR,THRU HOMOG WITH MIN HOT WATER AT 28Q&7?20 PSI INTO V-208 ;CORD: V-208 VOL. & ADJUST TO 54*<18900) ASPECT HOMOG STRAIN SR & CLEAN IF NECESSARY 480 '37/0 1*' <514 G) WATER INTO V START AGITATOR & INSTALL TEMP CHART PUMP V-208 THRU HOMOG AT/^800-5200 PSI IN 3M--" i:. TIME STARTTOTAL MINUTES ' IF HOMOG'PRESSURE FALLS BELOW 4800 PSI, VALVE WILL RECIRCULATE SLURRY TO V-208 V-208 MT, RUN IN 5* <24 G) WATER & PUMP THRU HOMOG AT 4800-5200 PSI INTO SV r . _' . !!E*"HoRoG7~RUN"6^"T284""GT""WAf ER"i NT0'~V::349^'"*'T "7~ ~ I - ----- , RUN 1000* WATER INTO V-384 & HEAT TO 11-120*F \'jr I 11>j^-ElGH INTO V-384 0 PUMP TO V-349' ' 1 I *2500 I 32-D ' | 2500 \9r\ RUN 1000* WATER INTO V-384 0 PUMP TO V-349 I I| ADJ V-349 TO 19* <899 G) & STIR 15 MIN | | ,1 j, RECORD DENSITY> /.*^2&_G/ML < 1 .091 -1.094> I iI N S-11 COMPLETE, ADJ SV TO 6O"<3084'G) RECORD:'PH & ADJ,TO 11.1-11.3 USING N-7-D DILUTED TO'52 <10 PARTS WATER TO 1 PART N-7-D> ", ASSUME 56% IPHON N-7-D INTO SV 6, RECORD : PH /, HEAT TO 190-194*F IN 55-65 MIN 6 REC:HT ____ *F | i, RECORD: ____*F I NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON I COMPLETION -OF HEATING. I jLd EQUIP | PAGE 2 CG 04 KO-909-D MENT|v | COMTYP JOB NAME: 04KO9O9DMC ^ y ?_WHiLi~HlATiNG_iv7_RUN~497'"??34i~G)"UATER_INfo-" *[ ,343 | . | . V-343 & 22 | METER IN FROM V-386 386'J3 | STIR 15 MIN OR LONGER ,/&&&/GAL , j_rGAL 5 vK& I RECORD: DENSITY Jt^G/ML <1*018-1.020) USE LBS HEN S 20 HEATING COMPLETE, RECORD: PH, ET V-343 ACID PUMP AT 69 SETTING <225 Mlfc) \2iKUSET V-349.SILICATE PUMP AT 54 SETTING <180 MIN) 128-T IMMEDIATELY METER IN V-343 i V-349. MAINTAIN SV SV nAT 1i t90-194*F DURING STRIKE 6 IjJJfr'H RECORD: START FINISH MINUTES . V-343 . JinfeL: V-349 4&&~ f TIME V-343 V-349 NORMAL INCHES INCHES PH AT 20 MIN 0<46>^n?~ <17>_-L 40 MIN jSf <41 )-fiCr <15)^ .1 HR 2L <37)-s^r <i3>_^r 2 HRS '/<3L <23)^r < 6)j C^T <7.3-10.0) <9.3-10.0) <9.3-10.0) <9.3-10.0) 3 HRS ii? no),^ < 0)^ _<9.3-10.0) FINISH ( 0)__^. _< 7:5-8.5) i NOTE: IF PH .DROPS BELOW 9.3 IN FIRST. HOUR,' STOP PUMPS 6 SEE SUPV. IF FINAL PH IS ABOVE , 8.5; ADJ TO 7.5-8.5 & RECORD:__PH ASSUME 77% 110 in t t h in m5u -385 "ADDDD~660*7"<<446655" G) WATER TO V-385 ADD & STIR FOR 2 MIN FOR S 63 ASSUME.50% 596 387^4 8 .135 I DURING STRIKE CHECK- LEVEL IN V-387. IF LOW LEVEL LIGHT IS NOT LIT, GO TO S-37 IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING' THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW STEARATE MAKE-UP PROCEDURE. 388 J<f8 9 j*9 LM0 . RUN IN 27* <268 GAL).' DO NOT MAKE UP THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE. DELAY BETWEEN END OF STEP 43 HEAT-UP AND START OF STEP 53 HOMOGENIZATION SHOULD BE LESS THAN 30 MINUTES. TURN ON STEAM 6 AGITATOR ADJUST TO 37.* <366 GAL) AT 173-182*F SET BADGER METER FOR SSOSl PUMP IN FROM V-387 THRUUNDERSURFACE DISTRIBUTORS- AS FAST AS POSSIBLE SHUT OFF PUMP *. - STIR 30 MIN AT 178-182F FOR S 53 DO NOT SHUT- OFF AGITATOR v* ,' 482 54 54 WHEN V-349 MT, RINSE IN WITH MINIMUM WATER 6 SET PUMP AT ZERO SETTING MEN V-343 MT, RINSE IN WITH MINIMUM WATER & TURN OFF PUMP MOTOR STIR 60 MIN AT 190-194#F /'/0^ N- IACCT CODE I LBS 27-D | 373 27-D -1-a8--A SO* 7-D I 148 169-A 482 155-A 54 160-A 54'. DUP050046945 EQUIP* WENT PAGE 3 CG 04 K0-909-D COMTYP JOB NAME; 04KQ9O9DMC USE LBS N- ACCT CODE LBS AT TO 198-200#F IN 5-10 MIN - CLOSE WATER LINE 6 DISCHARGE VALVES AT STEARATE PUMP OPEN V-388 DISCHARGE VALVES TO STEARATE PUMP NLET" , OPEN WATER VALVE AT STEARATE PUMP & RUN WATER ' THRU HQMOG AT 2900-3100 PSI TO SEWER WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE TO SV & CLOSE VALVE TO SEWER ' IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, TURN ON PUMP 6 HOMOG V-388 TO SV AT 2900-3100 PSI * MAINTAIN SV AT 1.98-200WF* WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE AT STEARATE PUMP ASAP WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT ATER FROM HOT WATER MIXER RN OFF HOMOG & STEARATE PUMP TIR. 5 MIN AT 198-200#F HUT OFF STEAM UN IN ALUM USING BADGER METER SH ALUM ULNE WITH WATER RD: PH_^*_^<3*.4-3.8) IF NECESSARY, ADJ PH TO 3,4-3.8 (DOWNWARD ONLY) & RECORD: PH`____ . NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA BADGER METER. STIR 5 MIN. AFTER EACH ADDITION. ASSUME 50% IN N-7-D FROM S-32 IN 4-6 MIN f, STIR 5 MIN RECORD: PHji^fc.. (6.2-6,4) 6 IF NECESSARY, ADJ TO JRH 6.2-6.4 6 RECORD: PH____ . ASSUME 78% LUTE 10 PARTS TO 1 WITH WATER) ASSUME 50% SIPHON N-7-D INTO SV DO NOT STOP AGITATOR 95 | 115-D I. I I I' I ___ 1115-D 27-D ____I 7-B 475- ~>0 f I I iI 11 I. I ! I II I1 II 1 I I t I I DUP050046946 DUP050046947 DUP050046948