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FILE NAME Owens Corning OC DATE 0000 DOC OC057 DOCUMENT DESCRIPTION Sales Literature 559 for temperatures up to 1200 F DISTRIBUTED BY OWENS CORNING : FIBERGLAS An FIBERGLAS ot FIBERGLAS FIBERGLAS CORNING CORPORATION OWENS FIBERGLAS CORPORATION Products Jeneral Oficer and Generel Division Ohio Tolado Oficer Division neice Conta Conta BA ban 60 ell. Division Kayla Heat Insulation is easily cut with ordinary tools Builing water does not break it down Light weight combuu toith high stan aged, HEAT INSULATION HYDROUS CALCIUM SILICATE Kaylo Heat Insulation is made of a chemical compound of lime and silica developed by Illinois Glass Com pany Although not glass it is made of materials similar to those used in glass and with which Illinois has had long experience The technical name is hydrous calcium silicate Since it is a chemically reacted material it contains no added binder For mechanical effects a small amount of asbestos fiber is included at the time of manufacture Few materials have been so thoroughly tested Owens Illinois began work on hydrous calcium silicates in 1938 but no material was offered to the general market until 1943. Thousands of installations since that time havo proved field superiority yet research and product development are still continuing Kaylo Heat Insulation is made both as block and as molded pipe insulation with the widest range of sizes forms and thicknesses of any high temperature insula tion available Kaylo hydrous calcium silicate combines the most desirable physical characteristics of heat insulat- ing materials to a degree not equalled by other materials on the market This means outstanding performance and economical application for the user PERFORMANCE Kaylo Heat Insulation is effective up to 1200 performing efficiently on temperatures through the hot water and low pressure steam range and also through temperatures in the etimor kantad ctaom Fondo Therafmro - sinola material can be used for high temperatures which usually require combinations of two different insulating materials The low coefficient of conductivity or k of Kaylo Heat Insulation places it among the most efficient insulations for temperatures up to 1200 The name Kaylo is derived from the fact that k is low for the material Its high insulation value comes from the extremely smal pore structure So small and numerous are its insulating air spaces that they present a material internal surface of approximately 100 acres per cubic foot of insulation Water does not break down Kaylo Heat Insulation Even when saturated it retains an appreciable percentage of its strength After being soaked for long periods of time and then dried it returns to its original thermal efficiency and strength without apparent shrinking or warping Kaylo Heat Insulation is effective after long service It remains strong and efficient over the years and shows little shrinkage after exposure to temperatures up to 1200 APPLICATION With a weight of only 11 pounds per cubic foot handling shipping and application are simplified Kaylo Heat Insulation has flexural strength compres sive strength and resistance to abrasion far above normal requirements for heat insulation Breakage during installation therefore is usually negligible Block or pipe insulation can be cut scored or sawed with ordinary tools of the trade The material is irritating in the skin and toxir PHYSICAL CHARACTERISTICS DENSITY . Approximately 11 lb per cu ft FLEXURAL STRENGTH ... 50 lb. par sq in COMPRESSIVE STRENGTH 65 deformation Before healing cae -- .150 lb. per sq in After heating for 24 hours c 750 .. lk eee 144 eee lb. per sq in ot 1000 F eas eevee 123 lb. per sq in o 1200 Rw... 11 117 lb7 . per in After boiling for 24 hours while well .row8th sence 74 lb. per sq in 1055 IN WEIGHT After heating for 24 hours ...75F0 . ... 0. perer ee csene en 3 SH or 1000 .. eee .7.9 .7.9 A 61 1280 a .9.8 After boiling for 24 hours after drying 0.29 RESISTANCE TO ABRASION Conventional tumbling loss in weight cfter 10 minutes Before heatino .. 6. ceca After heating for 24 hour cee 2.2.2 2 % GT 750 .. cee cece eee RPI 30 dir A at 1000 ...... teers ee cee 5.7 or 1200 ee sas onee eres BIF DIMENSIONAL STABILITY Lineat shrinkage after heating for 24 hours Ce 750 we .0.8 * 1000F. 1200F. beret ere ne ... 0.9 ee ceca rear ee .1.5 .1.5 Elongation efter saturation mex MOISTURE ADSORPTION volume After 6 hours exposure in atmosphere of 120 F and 90 Relative Humidity % CONDUCTIVITY K At 100 F. mean tempecer e a eet eu.0r .38 .0e .38 At 500 F. mean temperature ' 145.5. 0.54 Applicators like its light weight and good handleability TYPICAL APPLICATIONS Inside or outside for temperatures up to 1200 Kaylo Heat Insulation is used for such equipment as Autoclaves Boilers Breechings Chilling Pits Condensers DryersDryers Evaporators Furnaces Heat Exchangers Kuns Lehrs Locomotives Ovens Precipitators Process Equipment Steam Lines Tanks Towers Turbines Hot Air Ducts Vessels - rr , ! o- | t ns |) Thermol Conductivity K Btu so dr /r 1 rit t : CONDUCTIVITY K ' 4 : { ! { i i t : 40 a ! I i , , : : { : | : j i : ge 150 300 780 Meon Temperature f Strength of material and large units mean more economical application less wasto i 1%, The smooth surfaces and straight edges of the material help make a neat finished job KAYLO KAYLO PIPE INSULATION KAYLO kaylo Pipe Insulation reduces inventory require- ments because of two features its wide effective temperature rangs up to 1000 Fand its Sumph- ned Dimensional Standards which allow nesting Kaylo Pipe Insulation is produced in Simplified Simplified Dimensional Standards of thicknesses and dia- sizes D.'s 23. meters for pipippee sizes sizes from ^ ^to 23. 0. D.'s of insulation for tforom pipes insulation correspond 0. D.'s of standard pipes asassusruirnigng fi proper proper fi for for each pipe pipe size size and and for for nest- ing when necessary With this system of snug nesting Kaylo Pipe Insulation fits all operating conditions requires less reduces mainten stock ance * Where Where plant operating economics economics greater insulation thicknesses consult data in Kaylo Information Files demand detailed Unshaded Shaded Light Shaded Shaded surface temp under 140 = surface temp 140 to 145 F F surface 145 150 Recommended thicknesses Note that shading indicates different surface temperatures 330000 l 200 i % ! sis 4 j1 800 5 40] 0 700 | 11 212 1200 1000 1100 2 3 3 2 1, 3 f 2 7 41 ! rf, 112 2 3 , , . IN 1c 4t Fa 2 | 2 2 1 1 , 2 22 fg J i L eae IN Wj isi - i 12 22 2 4 3 less in SIZE 2 PT EL 111 2 2 2 2 | | | SIZE 2 1 % % 2 212 3 -312 1 24 3 PIPE 1 | 1 111 2 23 | | ys 3 tii 1 2 2 3 3 | NOMINAL 4 |; 12 sy 11 1 NOMINAL 0 11 Val dy z NOMINAL ** NOMINAL 111 2 2 3 3 2 3 3 2 2 3 % % % Aya! a A [te NOMINAL 10 Mei taliad 2 29 % 4 F fals! 12 11 2 14 11 11 2 16 111 2 101 10 101 1101 11 11 2 2 3 32 4 212 3 3 3 4 27 J 34 3 | 22 3 3 4 3 1 A ff 4 3 | 44 ss | Standard Standard sizes thicknesses and forms Kaylo Pipe Insulation is available as a standard item in sectional and segmental forms and in thicknesses through " Red lines below show O.D.'s . for selection of nesting sizea in conformance with Simplified Dimensional Standards NOMINAL THICKNESS OF INSULATION 1 2 2 3 3 4 | FORMS 5 ae D. Factes!| 02. 02. Actual 0.0 Actual 0.0 Actual 0.0 factual! O.D. Actual D. Actual O.D. Actual O. Actual D.D. 1.00 .90 1.08 90 288 1.56 | 2.38 | 1.46 3.50 | 1.50 3.50 1.16 1.16 4.00 4.00 4.50 4.50 2.06 | 5.00 1.96 | 5,00 2.11 5.56 154 5.56 2.35 | 5.56 2.24 5.56 2.64 6.63 2.7 | 6.63 2.88 6.63 2.77 | 6.63 3.14 7.63 2.97 7.63 re ot oe : SECTIONAL 107 400 A] 1.82 | 2.35 | 2.85 | 7.63 1.03 4.50 [Ase 5.56 2.09 6.63 2.59 7.63 3.09 8.63 3.59 | 9.63 5.00 31 | 1.84 | 6.63 7.34 | 7:63 2.84 | 8.633.34 ( 9.63 f- 4.16 3.91 10.75 4.66 10.75 f 4.41 11.75 11.75 5.16 4.91 \_ 12.75 12.75 5.565.56 1.53 6.63 2.02 7.63 2.53 8.63 3.03 9.63 10.75 11.75 | 4.59 28 | 1.78 | 7.63 | 2.78 | 0.34 10.75 5.84 11.75 4.34 12.75 5.27 1275 114.00 14.00 4.5000 | | 8788.63 78 6.33 603 1.52 28 7.63 2.00 8.63 2.53 2.28 9.63 9.63 10.75 3.59 2.84 10.75 111,75 4.05 11.75 3.84 | 12.75 472 12.75 14.00 14.00 5.22 4.97 15.00 15.00 5 | 556 7.63 | 6 63 8.53 7 {| 7,63 ? a 8.63 7 8.63 Lata | 9.63 | 10.75 11.75 9.63 2010 0.75 11.[ 72.550 283112.75 1075 11.75 12.75 14.00 11,75 5:50 12.75 1400 1400 15.00 12.75 3:03 1400 15.00 16.00 +9114.00 4et3 15.00 $ 1,6.00 17.00 115.0015+ 16.00 16. 19 0 | 170 .00 17.00 LT 18.00 18.00 18.00 119.00 SEGMENTAL 9 963 ; | 50 1275 293 14.00 15.003 16.00 | 17.00 18.00 19.09 | 120.00 120.00 10 10.79 36 3% Ls6 11 11.75 | 18013-56 18.0 4-06 20.00 / 12 12.75 eCsi.a 192 | 21.00 14 14.00 17.00 19.00 14.002 : 15.00 2.56 16.00 206 18.004-06 20.00 ste 121.00 121.00 . 171.70 .000 s 15.00 180013-56 1900 21.00 588" 22.00 16.00 17.00 17.00 | 2-571800 2-571800 2-571800 19.00 3-45 120.00 20.00 118.00 19.00 292 ded 21.00 22.09 | $ 23.00 22.00 | 40775 23.00 124.1204.000 15 15.00 rege 2000 2000 16 15.00 17 17.00 17.00 18.00492 19.00 2 19.00 | 17120.00 17120.00 Oy Lae 20.00 | 1921.00 1921.00 2100297 22.00 92 21.00 210297 22003 22003 23 00 : 22.00 349 23.00 | BT 123.00 124.00 tz 24 00 ss125.00 125.00 doe"1 2600 2600 2400 25.00 4426.00 18 18 | LAT 121.00 122.01202.00 230 2300 0 2300 2400 125.00 26.00 26.00 19 112200g 112200g 2400 201 25002125.00 20 aa 21 19.00 20.00 21.00 aA 112200g 112200g 123.00 20 2400 23.00 23.00 |24.| 204.000 250029T1262050290T1260 Lat 24.00 | Lat 2500 2500 2171 26.00 [ 25002125.00 250029T12600 22 00 "ee Lt" 25.00 Lert 26.00 25002125.00 23 23.00 we Lei 12600 ; SINGLE LAYER ONLY SINGLE DOUBLE LAYER | MULTIPLE LAYER ONLY BEVELED LAGS For pipe sizes greater than those indicated above Kaylo Beveled Lags may be used These lags are blocks of Kaylo insulation nominally " wide beveled to fit snugly on standard sizes of heated piping Lags beveled to fit pipes from 21 to 36 in diameter are available in thicknesses of 12 12 2 and " Lags are 36 long KAYLOKAYLO INSULATION _ Insulation Efficiencies hr Efficiency x Bare Pipe Heat Heet Saved By Insulation BTU L.F. Efficiency x Bare Pipe Heat Loss Heet Saved Insulation BTU L.F. 70 .LFeienty 475 80 7 ,85 7 0 90 2 a 4 95 6 ? 6 ODQ600 WE i et | ] | 0 1G 61 ODQ60 00 00 0 i 100 HIN ASN SS NEES RNS AR SOS 200 E WIRELE WIRELE 300 AIR . 400 TO 500 TEMPTEMP 600 PIPE 700 Ppt Ppt 10 3 -terrent TTT ALE SRR EASON A RESO WAKA A | TMLee PRES NS * 7 ETT ASLALNS SANSA < SRSA IN by: KACEN KA t NN Fr UCTALEO ti | MIEN T LEAT: iT fi CARE H TTT by 1 | DST H a ANAS Ms N. NIN, as BSNS NA ~ SRA NASA RAAIATAL ~ . AS wes ah NAIA SAA AA ADA RTRSAAN AAAI SAA Tne NTRS ARSENY RAANAVAR RA A ALALS CT TrrEN TTT AWS NANAK VAIN TPiil(il] eth 4 | Sheedy N } \ KO ONT \ \ 7 5 noe : nae 0 mare a PUTT TY jit d eevee ch Pet UR es Ly red NUTAN iy Fd RAN PCAN * SEEAASAARAA NAVY AAAKAAS KEY TO CURVES % 2.2 % 44 4 10 201 2012 2 24 ARAL 7 || . AAS YAASANA RRRESTS A AAC VA 7 t 17'12 12 me NA ACANAAAK A RMA intesttt intesttt intest die Arkas Arkas | ,, as t 10 15,16'35 14:14 15:34 16.17 17,17 17:3 & 1. ^ 13 ba 14 15 17 16 17 18 18 19 19 18 19 1910 19119 15 15 16 17 17 17 18'19 18'19 19:20 20 20 20,20 20 30.79 16 19.20 20 20 20 21121 21 21:22 ,j 16/17/18 16/17/18 16/17/18 18 10,19,20,20 10,19,20,20 10,19,20,20 21 21:22 20 21 2,2.273 17 10,19,20,20 22 22,22.2273 ANUS AUNUUANLEf ANREIR N SiAt, h A ANI A RS: + \ \ ; oF, Xs Q 11010000 10 11010000 000 @@@ 1010 @@@ 000 00 000 100 100 % % % "" % 8 8 8 1000 1150 1330 Bare Pipe Pipe Heat Loss BTU per lineal foot per hour Still ambient air 80 Temperature diff Temperature air 1 1... 144 7 SIZE 2 SIZE 3 PIPE 3 A PIPE 4 NOMINAL NOMINAL 50 NOMINAL 50 NOMINAL 8 NOMINAL 10 12 14 16 18 20 22 24 100 | 200 | 300 | 400 | 500 | 600 | 700 | 800 | 900 | 1000 } 1100 | 1200 5 136 247 394 581 820 1120 1482 1929 2469 3115 3882 67 167 304 483 716 1013 1381 1835 2391 3064 3869 4825 82 206 373 595 884 125Z 1709 2275 2767 3805 4809 6002 102 255 464 741 1103 1565 2139 2851 3722 4778 6044 7547 115 289 526 841 1252 1780 2434 3247 4242 5448 6894 8613 141 168 355 423 647 773 1036 1240 3566 1853 2199 2639 3013 3619 4022 4945 5260 6330 676 B141 % 8362 | | 10317 | 10700 12904 202 228 255 502 575 642 930 1052 1176 1493 1691 1892 2234 | 3186 2533 3616 2836 4051 4373 4968 5570 5850 6649 7458 7663 9863 12507 15651 8714 | 11222 | 14236 | 17822 9780 12599 15988 20022 281 310 364 464 572 671 731 708 | 1298 | 2090 | 3137 | 4481 | 6164 | 8258 | 10834 | 13962 | 17724 | 22201 782 1435 2312 3472 6965 6834 9161 12022 15500 19680 24659 920 1891 2728 1178 2169 3506 1447 | 2668 | 4319 4100 7 5870 | 8075 407s 5280 7570 _ 10443 ) 6512 | 9350 | 12912 | 10848 14024 17355 14248 18436 | 22833 1197693 763 23323347 47 23801 30261 | 29500 | 37525 | 29267 37955 47089 1699 3137 5086 7675 11031 15243 20505 26993 34891 44402 55742 1851 3419 5544 8374 12042 16649 22403 29502 38143 48557 60967 828 926 1022 2098 2348 2592 3877 4344 4797 6294 7059 7800 9514 | 13692 | 18941 4 25499 | 33597 | 43451 | 55330 |. 69493 10672 | 15374 | 21277 | 28660 | 37775 | 48873 | 62249 | 78204 11806 17009 23554 31742 41848 54161 69003 86704 1117 "| 1213 2835 3078 5250 5706 8539 .| 9286 12935 14071 18642 20291 25829 28122 34817 37917 45917 50023 39439 64771 73746 73746 82564 95196 103784 Y i KAYLO HEAT INSULATING BLOCK The complete range of standard widths up to 18 and thicknesses up to " allows Kaylo Heat Insulating Block to be used as single layer insu- lation for flat surfaces up to 700 and in double layers from 700 through 1200 even in temperature ranges which usually requires two thickness of dissimilar materials Recommended Thicknesses in inches in incheincshes ; Temp v4 Temp 200 D.A. TEMP TEMP DIFF . HOT 300 300 400 | 500 | 600 SURFACE TO AIR DEG F. 700 | 800 900 | 1000 1100 | 1200 Thick- hess 123 ~ 111222233 111222233 CR RCT 111222233 11223 111222233 1 12 2 3 111222233 111222233 111222233 ts. 43 fe tfeew et 4 " els Hail " "ee " Unshaded === Surface temp under 140 Heavy shaded = Surface temp 145 to 150 Sizes Thicknes es " Standard Sizes and Thicknesses ThicknTheicknsessses es Thicknesses in inches ) 2inches 1. , , 2, Widths c 12 18 Length 36 + Curved black and thicknesses over 3 order available only on speci Applying Kayla Heat Insulating Block to locomotive boiler using tie wires Insulating ducts and boiler at power plant using laced the wires and wire mesh for finishing cement Drying oven installation using studs and speed clips for fastening insula- tion 4% ' et a 1 ! . * \ Mi td 7. r fr) - i ^' a KAYLOKAYLO HEAT INSULATING BLOCK Heat Loss Surface Temperatures and Efficiencies 100 99 9B 97 96 CENT 95 PER EFICNY 89 88 87 86 c 100 200 120 400 500 050 700 BOJ 900 1000 1100 1700 Temperature Difference Flot Surface to Air F 350 Heat Loss from Flat Surfaces and ; | 300 HOUR 250 Surface Temperatures ! AMBIENT STILL AIR Tima ttre . 3 : ne ne ' of Insulation 9) BO F BO F | H 1 THICK 1 210 ! : THICK | 2|00 THTIHCIKCK 190 ee ee THICK in ial ee THICK THICK Poe : ' van : taps tak Lance reat THICK : THICK 180 Go inc THICK THICK r 200 7) } if webeede Vows a 4 . THICK THICK SQUARE 150 100 HEAT 50 URFACE TEMPERATURE BROKIN PUR sesame ficir LINES SHOW oe eas OF INSULATION : we ble 6 100 100 300 400 300 600 700 400 900 1000 1150 Temperature Difference Bore Surface to Air F CORNING FIBERGLAS CORPORATION TOLEDO 1 OHIO For additional information write