Document 93BQbppxM6Rj8nGY6zOVBNJQ7

DATE: SUBJECT: FROM: THRU: TO: UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGIONS 77 WEST JACKSON BOULEVARD CHICAGO, ILLINOIS 60604 APR 2 3 2019 CLEAN AIR ACT INSPECTION REPORT Ball Metal Beverage Container Corporation, Monticello, Indiana Eleanor Kane, Environmental Engineer AECAB (Ml/WI) Sarah Marshall, Section Chief AECAB (MI/WI) File BASIC INFORMATION Facility Name: Ball Metal Beverage Container Corporation Facility Location: 501 N 6th Street, Monticello, Indiana 47960 Date of Inspection: April 8, 2019 EPA lnspector(s): 1. Eleanor Kane, Environmental Engineer 2. Sarah Clark, ):onviromnental Engineer Other Attendees l. Matt Saul, Environmental Health and Safety Manager 2. Christopher Czajkowski, Plant Manager Contact Email Address: msaul@ball.com Purpose of Inspection: Clean Air Act Compliance Facility Type: Aluminum Beverage Can Manufacturing Arrival Time: I :50pm Departure Time: 3:30pm Inspection Type: ISi Unam1ounced Inspection D Announced Inspection OPENING CONFERENCE ISi Credentials Presented ISi CBI warning to facility provided The following information was obtained verbally from Mr. Saul and Mr. Czajkowski unless otherwise noted. Company Name and Ownership: This facility is part of the Metal Beverage Packaging Division-Americas of Ball Corporation. The permit issued by IDEM uses the nan1e "Ball Metal Beverage Container Corporation." Ball Corporation has owned the facility since 1998. Process Description: The process begins with large coils of aluminum which first pass through a cupping press and. a body maker to form the shape of the beverage can. At this point, the aluminum piece is washed to remove oils and lubricant and rinsed. Next, the outside of the can is printed wih inks and overvamish and cured in a curing oven. Next, the inside of the can is coated with a BPA, BPANi, or standard epoxy and dried in an Internal Bake Oven. Finally, the necking machine narrows the top of the can. Emissions Controls and Calculations: Exhaust from the printing operations, curing ovens, and internal bake ovens at all four lines are combined to a single RTO to control emissions ofVOCs and organic HAPs. Emissions from the coating of the interior of the can are first controlled by a dust collector and then routed to the same RTO. The facility tracks the usage, HAP-content, and VOC-content of the coatings, inks, and solvents for printing, coating and cleaning. Formaldehyde is used as the representative HAP for determining the RTO destruction efficiency. TOUR INFORMATION EPA toured the facility: Yes Photos and/or Videos: were taken during the inspection. Field Measurements: were not taken during this inspection. Page 2 of 4 CLOSING CONFERENCE Requested documents: Most recent perfonnance test for both capture efficiency and RTO destruction efficiency. Reports establishing formaldehyde as the representative HAP for RTO destruction efficiency. Date: Page 3 of 4 Facility Name: Ball Metal Beverage Container Corp Facility Location: 501 N 6th Street, Monticello, IN 47960 Date of Inspection: April 8, 2019 APPENDICES AND ATTACHMENTS Appendix A: Digitai image Log Page 4 of 4 Facility Name: Ball Metal Beverage Container Corp Facility Location: 501 N 6th Street, Monticello, IN 47960 Date of Inspection: April 8, 2019 APPENDIX A: DIGITAL IMAGE LOG 1. Inspector Name: Sarah Clark 3. Company/Facility Name: Ball Metal Beverage Container Comoration 5. Number of Images: 5 2. Date(s) of Inspection: Aoril 8, 2019 4. Street Address, City, State: 50 I N 6th Street, Monticello, Indiana 6. Archival Record Location: CD-R labeled as "Ball Metal, Monticello, Indiana CAA lnsnection - 4/8/2019" Image Number 1 2 3 4 5 File Name P4080032.JPG P4080033.JPG P4080034..JPG P408003 5..JPG P4080036.JPG Date and Time (EDT) 4/8/2019 14:53 4/8/2019 14:55 4/8/2019 14:57 4/8/2019 14:58 4/8/2019 14:59 Latitude and Lom.>:itude 40.75, -86.775278 40.75, -86.775278 40.75, -86.775278 40.75, -86. 775278 40.75, -86.775278 Description of Image Line #3 Printer Line #4 Oven Lin #3 Interior Can Coating BH Control for Interior Coating Spray Line Internal Bake Oven for Line #3 Appendices Page 1 of l