Document 935ZYXmRbkMYdnJm9gBjb26q7
FILE NAME Colonial Sugar Refinery CSR
DATE 1966 Mar 31 DOC CSR066
DOCUMENT DESCRIPTION Memo from District Inspector of Mines RE Thermal Precipitator with Inspection Results
KALGOORLIE
31st March
66 AJM
Senior Inspector of Mincs Mines Department .
KALGOORLIE
Thermal
Precipitator
Precipitator
In considering the selection of the Thermal Precipitator as a standard instrument for dust collection and assessment I am
not detracting in any way from the Watson Victor Konimeter as a general dust sampler for normal field work
Although the dust counting efficiency of any Konimeter
is admittedly low and is selective with respect to size it is
easily recognisable as the most compact and simplest sampling
device for quick assessment of dust concentrations in any
working place
Similarly such an instrument as the Thermal
Precipitator Midget Impinger or the Cassella Bexblet could
hardly be considered suitable for normal underground dust sampling
as they are used mainly for sampling over varying periods of time
Actually in the majority of working places where high dust
counts have been recorded the fact that conditions were extremely
dusty could easily have been assessed without the use of any dust
with sampling instrument and I think that this is consiste tn ht e
opinion voiced by Drinker & Hatch P. 88
.
It has been proved that different sampling instrumente exhibit great variations in their behaviour with different kinds of dust and with particles of different size in the same dust Therefore it appears impossible to determine general conversion
factors or to compare instruments on the basis of their absolute
efficiencies unless the dust to be sampled is completely homogeneoun
To emphasise this point I would like to quote from the I.L.C. Publication Guide to the Prevention and Suppression of Dust 1965 P. 306
of In selecting a sampling system it is first necessary to
decide whether it should be based on the weight of dust in the sir
or on the mumber of particles which are considered to be in the
og
dangerous size range
.
.
.
Allowance must however be made for the particular
characteristics of different sampling instruments and procedures
Differences in these respects create difficulties in respect of
+90 id
/?
comparability of results
Not only do the different instruments
exhibit varying efficiencies in collection but they also have
different selectivities with regard to the particles being sampled
An example from one series of tests makes this clear
Side
side sampling with a thermal precipitator and a konimeter was
performed operations
on the dust created by a series of different underground
operations
:
The following results were obtained :
PLAINTIFF'S
Bayone EXHIBIT 105240
PENGAD
Operation
Dust concentration number
Thermal Precipitator
Konimeter
1
2
3 4 5
6 7
8
9 Y \
1,230 360 440 490 570 350
210
240 380
-
182
87
103 85
118
89
.
66
.
217
161
X\
\
\,
NM
\
Lage
Lage
It will be seen that the health risks of operations 1 and 4 are the greatest according to the thermal precipitator while the kanimeter indicates that operation 8 presente the greatest hazard
The ideal instrument is one which will collect a representative sample of the dust as it exists in the environment that is without altering the particles or their distribution in any way and will enable the result to be quickly and easily assessed
Lage
rn
It should sample only the respirable fraction of the dust with the same selectivity as the human respiratory system and
provide information over an extended period of time with regard not only to the average concentrations but also to ephemeral
fluctuations
It must be of simple and rugged construction for use under the conditions found in a mine and automatic operation would be
most desirable
Although the above points illustrate the optimum requiro-
ments in any dust sampling instrument there is however no
instrument at present available capable of fulfilling all these
~
requirements
Most of them are selective in operation or break up
aggregated and give an exaggerated reading of the number of fine
particles present Without doubt the choice becomes quite
restricted and it generally falls on an instrument which allows a
|
large mumber of samples to be taken at different places in the shortest possible time or else in a contimous sampling device
As I stated before the Konimeter is a suitable sampler
for normal routine dust sampling underground and it fulfills
several of the previous mentioned requirements viz rugged
;
construction large mumber of samples which can be sampled the
air volume sampled is fafly large it is of a handy size and once
loaded is always ready for sampling
In fact I for one consider
it the most practical instrument for routine dust sampling
--
--
* However it also has great drawbacks the most important
being its unpredictable performance or efficiency under varying
conditions
Similar instruments will give widely different
results in the same environment
owm w oF
It has a tendency to break up aggregates owing to the high
impact velocity
There is a difficulty in evaluating heavy concentrations
conflem
.
Because of its rapid sampling rate - about 0.1 cents - the samples are only instantaneous values which may differ considerably
from the average values
Also the quantity of dust collected in the sample depends
to a large extent on the nature and thickness of the adhesive film
Samples are often crowded out with background count due to
bubbles in foreign matter in the adhesive film This phenomena
has increased since the use of field illumination and from our u
own experience we found it necessary to switch from using Konimeter
Jelly to the Petroleum Jelly solution Even so we have
received reports on the difficulty caused by excessive background
N.S.W. hap resypeted finer
finer us finer
counts in this solution Department of Hines occasions in the last two years
our Petroleum Jelly solution as they were
difficulty in overcoming background intrusion
resypeted
form
experiencing
w
of
According to the International Labour Office's Guide to
the Prevention and Suppression of Dust in Hining Tunnelling and
Quarrying 1965 the
Kanimoter is not so suitable for precise dust
measurements but it is of value when used in conjunction with other
~ instruments which give more precise information about the nature of
the dust concentrations
concentrations
Sample
Precipitator need Precipitator
for a more precise instrument such as the Thermal
is becoming increasinbly evident each year premimely
\.bs, We have a highly technical and qualified staff whose responsibility
.
lies in the control of dust suppression in all mines quarries
reduction and crushing plants throughout the State It is our duty
to convince Mine and Company Officials of the need for increased
dust control
This is not always easy when our sole method of dust
sampling is per medium of the Konimeter Dust counts tendered by
our Department have on several occasions been queried by some of
these Companies on their reliability vapour and foggy
atmospheres have sometimes been the cause of discussion on high
results Breaking of aggregate concentrations have been other
Cambes
Until we convinced the Mines to standardise on Field
A.
Illumination for particle countings differences of opinion arose on whose dust count was correct dark field illumination invariably
gave higher readings
Various methods for sampling the asbestos dust at Wittenoom
.
Karble Bar have been tried in conjunction with Konimeter Sampling
ande.g. Tyndallascope and Midget
no effective results
Impinger with The Thermal Precipitator acquired would not be used
for routine dust sampling
Its main requirements would be to
provide a standard for comparison with other instrumenta which would
be universally accepted
je Provide a precise instrument for carrying out special
investigations into any facit of the industry whether surface plant
or underground
Results from such an instrument would be more
acceptable whenever there was any variance of opinion
--
C
When any place is in doubt due to changing environment 6.g. Primary Crushing operations ore pass control operations areas affected by secondary blasting operations operations in close
proximity Mineral Sands Treatment Plants the need for a continuous
sampler is multiplied
211
~ Fe ee | etree sat ge Oe e 8 FA , re
c
It has been necessary on numerous occasions in the past when investigating anomalous conditions to determine the dust
concentrations over a period of time due to changing environment
throughout the shift
This has applied both surface and underground
To carry out such a survey there are a number of points to be determined e.g. the quantities and characteristics of the dust
liberated the dustiest operations places and equipment and the
variations in dust concentrations in the course of a shift or between
abifts
The information obtained is necessary to plan effective
measures for prevention and suppression of dust in the most efficient
manner
To carry out such a survey it is necessary to obtain some
form of continuous sampler
In the past we have obtained the use of
a Midget Impinger or a Thermal Precipitator from the School of Mines
However this not always convenient for us or the School
Although it is agreed that the necessity for obtaining 100
efficiency in dust particle concentrations is not very great and that the main characteristic to be determined is whether or not an
industrial hazard exists in certain working places
I would like to
add that the need for a world use of a standard method of dust
determination to serve different countries and Silicosis Conference in Hatch P.131
as a basie of comparison of different industries was South Africa as far back as
.
conditions in emphasized at the
1930 Drinker ^
There is no doubt that the Thermal Precipitator is fast _ becoming that recognised standard
It is also quoted in Drinker & Hatch's
publication
Industrial Dust P.130 that at the time of
publication of this book
the Thermal Precipitator had not been used to any extent in industry
and that its merits had not been fully explored
However it is now
regarded as one of the most reliable dust sampling instruments and my
be used for sampling all kinds of airborne particles both organic and unorganic at high or low concentrations ~ I.L.O. Guide to the
Prevention and Suppression of Dust 1965 P.326
This concludes my views on the subject and although they may appear lengthy in detail I consider that as it is the responsibility of our Department to improve and maintain the standard of ventilation
and dust suppression in this State we should use the best means available in this regard
Alphe
DISTRICT
INSPECTOR
Vent)