Document 934VrBe0VKDzE2X9p1Mvexab3
Morales Cattle Feedlot Inspection Date 09/22/2022
Region 6 - Enforcement & Compliance Assurance Division
INSPECTION REPORT
Inspection Date(s): Media Program: Regulatory Program(s)
09/22/22 Water CAFO
Company Name: Facility Name: Facility Physical Location:
(city, state, zip code) Mailing address:
(city, state, zip code) County/Parish: Facility Phone Number Facility Contact:
Morales Feedlots, Inc.
Morales Cattle Feedlot
480 Private Road 7621 (29.1105, -98.9496)
Devine, Texas 78016
PO Box 487
Devine, Texas 78016
Medina
(830) 663-4441
Ernie Morales
Owner
Ernie@MoralesFeedlot.com
FRS Number: Identification/Permit Number: Media Identifier Number: NAICS: SIC:
110021021080 TXG920533 N/A 112112 0211
Personnel participating in inspection:
Frank Rihn
Morales Cattle Feedlot
Lucas Bomar
EPA/6ECAD-WA
Juan Ibarra
EPA/6ECAD-WA
Anne-Marie Revenberg
TCEQ Region 13
Ernie Morales
Morales Cattle Feedlot
Employee Inspector(lead) Inspector Inspector Owner
EPA Lead Inspector Signature/Date
Supervisor Signature/Date
6ENFORM-019-R8.2 (02/12/2020)
LUCAS BOMAR Date: 2022.10.18 09:14:58 -05'00' Digitally signed by LUCAS BOMAR
{Inspector name}
10/18/2022 Date
ESTEBAN HERRERA Date: 2022.10.20 13:59:20 -05'00' Digitally signed by ESTEBAN HERRERA
{Supervisor name}
Date
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Morales Cattle Feedlot Inspection Date 09/22/2022
Section I - INTRODUCTION
PURPOSE OF THE INSPECTION
EPA Region 6 inspectors, Lucas Bomar and Juan Ibarra, arrived at Morales Cattle Feedlot at 9:31 a.m. on September 22nd, 2022, for an unannounced inspection. We were accompanied by Mrs. Anne-Marie Revenberg from TCEQ Region 13. We met with the owner, Mr. Ernie Morales, at the opening conference. I presented my credentials to Mr. Morales and informed him that this was an EPA inspection to determine the facility's compliance status with the requirements of the Clean Water Act (CWA) and the Texas Pollutant Discharge Elimination System (TPDES) Concentrated Animal Feeding Operation (CAFO) regulations stipulated within the facility's CAFO general permit. The scope of the inspection included a compliance evaluation of the facility's site operations, lagoon maintenance, nutrient management plan, and record keeping requirements of their permit. For biosecurity purposes, the inspectors wore over-boots and washed the vehicle after the inspection.
FACILITY DESCRIPTION
Morales Cattle Feedlot is permitted for 25,000 cattle. Currently Morales Cattle Feedlot is in the process of closing their facility. At the time of the inspection the facility was shipping out the last of their beef cattle. There were no beef cattle remaining on the facility during the site tour. All cattle had been kept in open lot pens. The facility was in the process of scraping out all the manure from the pens and processing the manure for compost. All open lot pens are graded and utilize drainage ditches to direct runoff. Runoff on the south end of the feedlot runs to a concrete settling pit that can flow to retention control structure (RCS) 1 if needed. The facility usually pumps from this settling pit directly for land application. Runoff on the northern end of the feedlot is directed to RCS 2. RCS 2 is also used for land application. There is a berm around the facility perimeter to contain and direct all runoff into one of the RCSs and to prevent the runoff from leaving the production area. In total, the dairy has two RCS and one solid settling structure that are part of the Nutrient Management Plan (NMP).
Both RCS are clay lined, fully fenced, free from erosion and contain depth markers. Both RCS have adequate freeboard. There is no evidence of any discharges at the time of the inspection. At the time of the inspection, RCS 1 was completely dry and cleared-out of manure and RCS 2 was still utilized and free of solids. RCS 1 has a capacity of 23.54 acre-feet and RCS 2 has a capacity of 22.62 acre-feet. The structures are designed to handle the 25-year/24-hour rainfall event of 7.6 inches. The clay liner certification was done by Mr. John Mercer, P.E. on 1/11/1994. The most recent 5-year evaluation of the RCS was done by Mr. Benjamin Weinheimer, P.E. on 02/25/2020.
Both manure and wastewater are applied on-site. The facility owns one dewatering pump and uses a big gun for land application. The feedlot has four land management units (LMUs) totaling 1585 acres that can be used for land application. These include: LMU 1, LMU 2, LMU 3, and LMU 4. LMU 1 has 410 acres, LMU 2 has 375 acres, LMU 3 has 400 acres, and LMU 4 has 400 acres. No manure or wastewater is transferred off-site to third parties. All mortalities are composted on-site and run through a screened tumbler.
The LMUs are cropped with coastal bermuda. This is used for grazing and hay. The last of the feed is in the process of being sold to Luckey Custom Feedlot. Feed commodities are stored in either silos or in covered barns. Hay is kept in a covered barn.
Section II - OBSERVATIONS
The feedlot is well managed and organized. The records for facility inspections and maintenance were complete and in good order. Land application records were copied for further review. Currently the facility is taking the appropriate measures to properly close.
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Morales Cattle Feedlot Inspection Date 09/22/2022 Section III - AREAS OF CONCERN No areas of concern were found during the inspection. EPA Region 6 inspector, Lucas Bomar, conducted a closing conference for the inspection with Mr. Morales via telephone at approximately 12:00 p.m. on September 22nd, 2022. During the closing conference, the inspector informed Mr. Morales that there were no inspection concerns. Section IV - FOLLOW UP EPA R6 Inspectors, Lucas Bomar and Juan Ibarra, met with the Texas Cattle Feeders Association (TCFA) on 10/04/2022 at 1:30 p.m. to get clarification on the land application records that were copied during the inspection. TCFA was able to give further information on the field numbering and explain the discrepancies with the calculations. The facility was applying below the agronomic rate, however, the records did not reflect that information. TCFA will have the records amended to show the correct application rate. Section V - LIST OF APPENDICES Appendix 1 - Inspection Photo Log - Three photos taken 09/22/2022
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Morales Cattle Feedlot Inspection Date 09/22/2022
Appendix 1 Inspection Photograph Log
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Morales Cattle Feedlot Inspection Date 09/22/2022
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY Photograph Log
Location: Morales Cattle Feedlot City: Devine
Photo No. 1 County: Medina
State: Texas
Photo File Name: P9220027.JPG Date of Photo: 09/22/2022 Time of Photo: 11:38 a.m. Photographer: Juan Ibarra Description: This photo shows the concrete settling pit that receives runoff from the pens to the north and the manure composting area to the south. The manure composting area is shown in the background. RCS 1 is directly south. View is to the south.
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Morales Cattle Feedlot Inspection Date 09/22/2022
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY Photograph Log
Location: Morales Cattle Feedlot City: Devine
Photo No. 2 County: Medina
State: Texas
Photo File Name: P9220028.JPG Date of Photo: 09/22/2022 Time of Photo: 11:43 a.m. Photographer: Juan Ibarra Description: This photo shows RCS 1 with the pole marker visible in the center. This RCS has been cleared out in preparation for closure and contained no visible waste at the time of the inspection. View is to the southwest.
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Morales Cattle Feedlot Inspection Date 09/22/2022
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY Photograph Log
Location: Morales Cattle Feedlot City: Devine
Photo No. 3 County: Medina
State: Texas
Photo File Name: P9220029.JPG Date of Photo: 09/22/2022 Time of Photo: 11:55 a.m. Photographer: Juan Ibarra Description: This picture shows RCS 2 with pole marker visible and the feed mill, commodity storage, and office in the background. Drainage channels are coming from the production areas directing flow to the RCS. View is to the southwest.
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