Document 91LZBa59dz4LEvv5XVLOxqYyq
5 v / -24^7/244 Automated
CG 03 c o d e KY-9.QZ--.SL
P KG.
c.v.
!i
EST. WGT.
STD. HRS.
14 YC-2-B 93 14 YC-2-B 93 14 YC-2-B 93
4 LotcgAAjl*
4 Lot 4 Lot ______
ff/V# #
4
MAKING INSTRUCTIONS: BATCH UNIT
b.y.
PROCESSES
1 APPROVED BY
( ) KY-907-D (Q EWK 12/12/77
C ) ( ) ICG 12/13/77 ( ) < ) MW 12/15/77
() <)
TYPED BY YT 2/3/71---------------
Total Weight - 3480#
QU1PMENT
"2TJT &
205 1
KROLOf^ YELLOW MEDIUM iun 33^-4560-64 water Into V-203
3our in
'7s'(dr
to
90-64
r2<4w~l36e>t)
203 thru Homoo #3 at
Psi into V-205
V-203 MTV, wash color thru Homog at 1800-2200 psi using
Yiimum water
fcord V-205 Vol ^ 11 & ad.ito 60" (2100 G)
nsoect Homoo strainer & clean if necessary...._
USE LBS.
205 an 10." .1.51.4 S) water ..into. SV&-start agitator.
s5
jiinp. v-205 thru Homog at 48QQ-52Q0 psf"into V-.Zi43-
lecord: Time Start ''f.
TotaLMIn tap:
NOTE: If Homog pressure falls below 4800 psi, 3-way valve
will recirculate slurry to V-205
ihen V-205 MTY, run in 5" (240 G1 water and pump thru
at 4800-5200 psi
SP SP Step 01 r-Set. Formal a Selector to position #2 JV-243'Lor..
& #7 (V-244
CP rress SV Cam ftegiF?B=st 22TC 1n0Auto Remote
is set at .190-194T.)..
set Raw.Mat.en1a.U...Caunter.il.as.,follows;
- preset #1
80 Gal
control1ers as fol1ows:
1Nt 2.7t H Control! er.) ...in Manual
0>83.fiPM.
N-27-D Water) in Manual Local
-5x2SJaEH
fN-27-B/Wfiter Ratio)
Q..M
j^^Cj'0^(N-32-D Controller) in Manual
l-Ofi fiPM
N-32-D Water). in__Manual Local_ N-.32t :0 Water)- in-R.eiH9te.
4.47,.. PPM.
N-32-D/Mater Ratio)
CbJ3...
SV erator Step PB
SP Record Level2
If below 35% follow solution.
& procedure for N-27-D
CP (247Q-.fi.
a?o RFV.
j to 11.1-11-3 using N-7-D diluted to 5%. (10 parts water to 1_ part Nr7-Ql
i ^Siphon into SV Record: pH//^-
Operator-Step PB_------------ ...... -----_
JS.S1HDS-..5.Q1.
NON-BI
R
CODE
ACCT. LBS.
32-D 320 YC-2r8. ?4nn
15-A
-2-Zr.n-
im -225..
.32^11. -1840-
2JL
EQUIPMENT
SV SP
j *g e 2 c g 03 c o d e KY-907-D (D) Es t . w g t , 3480
l bs.
>
"^P Step 06/39 - After heat u p Record'. d H/V3z ^._C9,5-10.0)
jfjl Switchr3FC20. 8FCX0, 8FC20 tb Auto
& Qpefator Step PB
CP "SP Step 10/43 - When 3FC20. 8FC10. 8FC20 water flows in limits
^Switch 3FC10 to Auto. Operator Step PB
afr** "SP step 11/44 - When 3FC10. 3FC20 flows in limits, switch
,x<3FC20 to Remote
Operator Step PB
1 y*
"During strike,. SP Step
Record
pH
&
time
as
follows:
V-243/V-P44
PiU y) Range
Time n......... .
13/46 (30 min)
V* V 9.0-10.0 &>o^4L
14/47 (60 min) 16/48 ( ? hrsl
. <?,V y.V
9.0-10.0 Z.'.Z 9.U-1U.U JjtT.I S?iK___
16/49 ( 2 hrs 25 min) WH . 9.0-10.0
17/50 ( 3 hrs Final 1 &Y 7.5- 8.5
NOTE:(11 If d H not as specified notify Supervisor & note
/ in loo (2) If final pH is above 8.5. adi pH to 7.5-8.5 &
^ Recordi nH
Assume 78%
Sift in
USE N LBS. CODE
x^27-D 50^ 128-A
ACCT. LBS.
50
302 6
3sr 5dd 17" (208 Gl water to V-302 S**- "Add & stir 2 min for S58
!
.... Assume 50% 100
7-D 50
PT 7
356 8
SV SP
9
Jurina strike pump into PT
3fT Jump in
'Purajr'fn
.......................................... ..................... . ..... . ..
3ft" "Stir 10 min with lightning mixer for S39
__________
/?"' _________ . .'______ ;___________ __
Jurirvcf strike run
t244 G) waterinto V-356 ....
Jurp on steam
........
38" "Mf to Zffft(317 G) at47Q-l-82T 3CK Pump PT mrxture from S35 thru undersurface
Jl&c&rttuiifir AFAP :
40" PT with hot water from hot water mixer & pump in.
4JX JjflffC rsff pump )j-/-(evP*C
4P" min at 178 lfl2GF for S49
0" Tin not shut, off agitator
^ .. .. 44^ u%dn 8?q complete, heat SV to 198-2Q0GF in 5-10 min
45^ JSiasiP. water line & discharge valves at stearate pump
-0t5en V-356 Discharge valves to stearate pump inlet
Operuwater valve at stearate pump & run water thru
Hbfiibg at 2900-3100 psi to sewer
.4\ "
While^Tlomoo water at 2900-3100 osl. EH'crhsrne valye to SV A rinse valve
open Homoo to sewer
'Immediately open stearate pump discharge valve.
TurrxOn pump & Homoo V-356 to SV at 2900-3100 Dsi .....
Jttfintain SV at 198-200F
0" Whl!eomoq V-356 to SV. shut off water valve at
Stearate pump ASAP
5J< "When Homog complete, rinse in V-356 with hot water
From hot water mixer
318 36 36
169-A 155-A 160-A
318 36 36
-*----
DUP050094123
EQUIPMENT
SV
&
SP 9
Con'T
p>g i 3 c g 03 c o d e KY-907-D (D) e s t . w g t .
3480
l bs.
ytf^DfSSl complete turn off Homoa & stearate pump...........................
min at 198-20OUF
SKTit^off steam
WhtfrfsSd. complete, Operator PB
Jiff SP^tep 23/53 Record pH $.6 (3.3-3.7)....................... Tf necessary arij pH to (3.3-3.71 (flOWN ONI Yl Record! pH
NOTE: Dissolve extra N-15-A'tri water at 110-120WF in drum
> Use + 30 aal of water to 50# N-15-A. Stir SV 5 min
>'0'"'
after each addition
...............
5ff Brin in N-7-n from 531 in 10-12 min & stir 5 min
w Record: pH
(4.2-4.4) & if necessary ad.i d H 4.2-4.4
& RecordT pH
Assume R05C
/Dilute 10 narts water tn 1 nart N-7-D1 .>phon N-7-) into SV
Assume 7R&
fifr' $pratr Step PB frT JJpdrator Step PB ftp" 5P Step filj - Batch complete
................
USE LBS,
Y
~~ START
FINISH
Time
SP Step Time
SP Step
OPTR
..
N CODE
ACCT. LBS,
15-A
7-D
27-n ""artr.
.
DUP050094124
i
DUP050094125
1
DUP050094126
I I
DUP050094127
DUP050094128